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Please consult us about workpieces for which stable thickness measurement has been difficult with conventional measurement methods, leading to the abandonment of evaluation and inline integration. We will consider the measurement method and equipment specifications based on the target workpiece and evaluation objectives for challenges that are difficult to solve with standalone measuring instruments, such as flexible materials, thin materials, materials with specific surface conditions, and high-speed transport workpieces. We will explore solutions ranging from confirming measurement feasibility using prototype evaluation testing machines for research and development, to evaluating in-plane thickness distribution and thickness variation through multi-point measurements, 2D and 3D visualization, and future inline full inspection for mass production. Please consult us from the conceptual stage where "how to measure" has not yet been determined.
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We would like to introduce our "System Solutions" that we offer. We provide solutions across various fields, including semiconductors, automotive, and medical sectors. While challenging ourselves to address future initiatives in response to market changes, we meet diverse needs and provide advantageous proposals leveraging our past experiences. [Reasons to Choose Us] ■ All-In-One Solutions for Factories ■ Technical Expertise and Experience in Various Fields ■ Proposal Capability *For more details, please refer to the related links or feel free to contact us.
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This is a thickness measurement system targeting thin film and sheet materials used in PEM fuel cells, PEM water electrolysis, electrolyte membranes, catalyst layers, CCM, MEA, GDL, PTL, and more. It accommodates everything from prototype evaluation testing machines for research and material development to future mass production inline full inspection systems. In addition to measuring the thickness at a single point, we also welcome inquiries about thickness distribution and thickness variation evaluation across the entire workpiece. We will consider specifications according to the target workpiece and evaluation objectives, including obtaining thickness distribution through multi-point measurements and visualizing in 2D and 3D. For prototype evaluations, we build dedicated testing machines tailored to material, surface condition, and required precision. In mass production processes, we expand into inline measurement systems that include transport, positioning, measurement, judgment, and data collection. Please consult us about challenges such as "I cannot measure stably with conventional methods," "I want to evaluate thickness variation in the plane," "I want to establish a measurement method through prototype evaluation," and "I want to expand evaluation results to the mass production line." Even from the stage where the measurement method is not established, we will consider specifications while confirming the workpiece and measurement conditions. Leveraging insights gained from prototype evaluations, we can propose solutions that anticipate mass production, speed-up, and expansion to multiple lines.
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◆ Solving the issue of "production capacity not improving due to inspection processes" In mass production sites for automotive battery casings, thermal interface materials (TIM) for AI servers, and 300mm semiconductor wafers, while the acceleration of processes is progressing, challenges such as "the final thickness inspection being reliant on human intervention and causing bottlenecks" and "inability to handle inline measurement errors and noise, leading to abandonment of automation" persist. Our company has experienced technical sales personnel who have directly developed specifications and implemented automatic inspection systems using high-precision displacement meters in some of the leading advanced mass production multi-lines in Japan. We will integrate our reliable transport technology to ensure seamless incorporation into existing lines. 【What we can solve for large mass production lines】 1. Maximizing production capacity (throughput): Eliminating bottlenecks in processes with a non-stop automatic inspection system that does not halt transport. 2. Advanced optimization of inline thickness measurement: Eliminating errors caused by line-specific micro-vibrations and workpiece tilting. Through our unique holding mechanisms and noise processing, we establish stable full monitoring that is practically usable in real-world settings. 3. Data linkage to upper systems: Real-time transfer and aggregation of acquired data, ensuring traceability.
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