パイロットコーポレーション Product Lineup

- It is possible to perform sub-micron precision machining on ceramics. - High-precision outer diameter machining at the sub-micron level is possible. - High-precision hole machining with a hole diameter of Φ40μm or more is possible. - High-precision surface finishing machining is possible.

We provide high-precision and highly reliable optical ferrules and optical components through precision extrusion materials and ultra-precision secondary processing. We also assemble metal components and other parts. 【Fields】 - Optical communication - Various laser processing - Medical ● For more details, please download the catalog or contact us.

We can provide split sleeves and precision sleeves that achieve low-loss coupling for optical communication and optical device ferrules. We accommodate standard products with ultra-fine diameters from φ0.5 to φ2.5mm, as well as sleeves with special hole diameters. 【Fields】 - Communication - Processing machines - Medical ● For more details, please download the catalog or contact us.

We can provide consistent support from component manufacturing to code assembly, including optical communication codes, master codes, and custom-made fiber codes. 【Fields】 - Communication - Aircraft - Vehicles - Automobiles - Medical ● For more details, please download the catalog or contact us.

We can perform precise sub-micron machining on ceramics. High-precision outer diameter machining at the sub-micron level is possible. High-precision hole machining with a diameter of Φ40μm or more is possible. High-precision surface finishing is possible. These can be used for optical communication ferrules, optical device components, electrode guides for discharge machining, and more. For further details, please download the catalog or contact us.

In recent years, there has been a trend towards miniaturization of products, leading to a demand for precision processing of small components. Do you have any concerns regarding this? Our company, "Secondary Process Products," performs secondary processing on high-density, high-strength, and high-purity fan ceramics with sub-micron precision machining. We also accommodate high-precision surface finishing and the assembly of sleeves and parts with special hole diameters. 【Features】 - Capable of producing small diameters of less than 1mm with an aspect ratio of over 200. - Fine and high aspect ratio holes that penetrate in the extrusion direction. - Can be manufactured with a freely adjustable wall thickness, from thin to thick. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

In the machine tool industry, high precision and durability are required. Especially for high-hardness components, it is important to prevent wear and damage and to maintain stable performance over a long period. Conventional materials may not withstand high loads, leading to frequent replacements and maintenance. Our company manufactures fine ceramics with excellent wear resistance, heat resistance, and chemical resistance through extrusion molding, and by adding secondary processing, we can provide precision components on the micron order, contributing to the resolution of these challenges. 【Application Scenarios】 * Electrode guides for electrical discharge machining * Sliding shaft components * Positioning pins * Rotating shaft materials 【Benefits of Implementation】 * Excellent wear resistance, heat resistance, and chemical resistance contribute to longer lifespan * High precision processing achieves high dimensional accuracy * Cost reduction through decreased frequency of part replacements

In the robotics industry, long-term operation and high precision are required. Especially for robots used in harsh environments, wear and damage to components can lead to performance degradation and failures. Our fine ceramics secondary processed products use materials with excellent wear resistance, heat resistance, and chemical resistance, contributing to the durability of robots. 【Application Scenarios】 - Sliding shaft components - Positioning pins - Rotating shaft members 【Benefits of Implementation】 - Extended lifespan - Achievement of high-precision movements - Reduction in maintenance costs

"Microporous ceramics," which have a fine pore structure, are attracting attention in a wide range of fields such as filters, catalyst carriers, separation membranes, and heat dissipation materials. Our microporous ceramics can be manufactured into fine and deep hole shapes that are difficult to produce through machining, thanks to our high-precision extrusion molding technology. They can be utilized in functional designs that excel in fluid control and surface area characteristics. We are also flexible in material design and shape adaptation according to applications and environmental conditions, focusing on high-purity alumina and zirconia. From research and development applications to mass production projects, we contribute to the realization of our customers' products with problem-solving material proposals. We invite you to incorporate the added value created by fine structures into your next-generation products.

At Pilot, we can manufacture holes with a minimum diameter of φ0.02mm and a length of 100mm using our unique extrusion molding technology. Both the outer and inner diameters have a dimensional accuracy of ±5%, and the variation within the same lot is even smaller. We can also create through holes with combinations of different shapes and hole diameters. The materials used are high-purity alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing fine ceramics with a minimum outer diameter of φ0.3mm and a minimum hole diameter of φ0.02mm ■ Capable of manufacturing long products with an aspect ratio of over 200 (maximum length of 120mm) ■ High precision with a dimensional tolerance of ±5% If you are facing issues related to wear resistance, chemical resistance, heat resistance, insulation, or are considering fine and micro-hole shapes or long components, please feel free to consult with us.