フジＢＣ技研 List of Products and Services

The "MQL Semi-Dry Processing System" is a processing method that uses an extremely small amount of oil, ranging from 4ml to 30ml per hour, to work on metal, making it as close to dry processing as possible. The internal lubrication device "Eco Booster" generates fine mist inside the machine and accurately supplies the mist to the cutting edge by utilizing the machine's piping, such as spindle-through machining centers and NC lathe turrets. It can be installed on existing machines since it can utilize the existing coolant piping. 【Features】 ■ Accurately supplies mist to the processing point ■ Can utilize existing coolant piping ■ Produces dry mist with particle sizes around 1 micron *For more details, please refer to the catalog or feel free to contact us.

• Other machine tools
• lathe
• Boring Machine

The "MQL Semi-Dry Processing System" is a processing method that uses an extremely small amount of oil, ranging from 4ml to 30ml per hour, to work with metal, making it as close to dry processing as possible. The external mist lubrication device "Bluebe" can accurately supply a small amount of mist to the processing point using a nozzle and can be easily installed on existing machines. By using a dedicated lubricant with high lubrication performance and secondary performance, and employing a specialized application nozzle, the mist adhesion to the processing point is optimized. 【Features】 ■ Minimal and highly precise stable discharge ■ Oil discharge volume control using a high-precision plunger pump (FK・JK) ■ Easy installation on existing machines ■ Reduction of total lubricant costs ■ Decrease in oil stains and stickiness both inside and outside the factory *For more details, please refer to the catalog or feel free to contact us.

• lathe
• Flat/Shaped/Vertical Cutting Machine
• Milling machine

Eliminate fear to zero. A seamless, simple holder. The head and shank made of tungsten alloy have a unified structure, demonstrating strength that cannot be achieved with steel and carbide brazing. *For more details, please refer to the catalog of each product. Feel free to contact us with any inquiries.*

• byte

The "MQL Semi-Dry Machining System" achieves high-efficiency machining without coolant by applying a very small amount of specialized oil mist precisely to the cutting edge. With a discharge of only 4 to 30 mL per hour, the workpiece and chips remain dry, reducing the burden of the cleaning process. Additionally, the oil is highly biodegradable, making it environmentally friendly. 【Applications】 ◎ Mold machining… Achieving high-quality machining (widely adopted by machine tool manufacturers) ◎ Small-diameter deep hole machining… Machining of small-diameter deep holes, such as oil holes in crankshafts. Realizes high-efficiency machining and excellent chip removal. ◎ Machining on large machines (gantry type, boring mills)… Lubrication for machines where coolant cannot be applied. 【Features】 ■ Environmentally friendly mist considerate of factories and operators ■ Stabilization of surface roughness in mold machining and similar applications ■ Accurate supply of mist to the machining point ■ Utilization of existing coolant piping *We are currently offering six documents introducing the technology and benefits of the "MQL Semi-Dry Machining System," as well as related equipment such as oil supply devices and turning holders! (You can view them from the download button.)

• Other machine tools
• lathe
• Boring Machine

Our "MQL Semi-Dry Processing System" contributes to improving the surface accuracy of mold processing for high-hardness steel and ultra-hard engraving, extending tool life, and achieving high-speed, high-feed processing. The lubricant is applied in a mist form, using only a very small amount of a few mL/h, which keeps the workpiece and chips dry, allowing for a reduction in the cleaning process. We offer a semi-dry dedicated lubricant that is highly biodegradable and environmentally friendly, as well as an external lubrication device that can be easily attached to existing machines. There are many adoption records in mold finishing processes, as well as in machine tool and tool manufacturers. 【Features】 ■ Achieves improvement and stabilization of surface roughness ■ Reduces tool wear and extends tool life ■ Reduces the amount of water-soluble cutting oil used and the burden of oil management ★ We are currently offering a "reference material" that explains the effects of semi-dry processing in mold machining. You can view it via "PDF Download."

• Other machine elements
• byte
• lathe

Fuji BC Giken is a comprehensive engineering company specializing in the "MQL Semi-Dry Machining System." We are a team of professionals equipped with mist devices, cutting oils, dedicated nozzles (holders), and NC machines, providing an optimal semi-dry environment backed by development and data, with all facilities related to cutting. 【MQL Semi-Dry Machining System】 We offer a stable mist application of a minimal amount (a few mL/hour) and environmentally friendly oils with high biodegradability. Due to the extremely small amount of discharge, both the workpiece and the chips remain dry, allowing for a reduction in cleaning processes. This can significantly change the cutting process. 【Features】 - Environmentally friendly mist that is gentle on factories and workers - Stabilization of surface roughness in mold processing and other applications - Extension of tool life - Development of oils tailored to customer needs, balancing cutting performance and cleaning - Reduction of cleaning processes - Reduction of water-soluble cutting oils and liberation from oil management - No need for waste oil disposal *For more details, please refer to the catalog or feel free to contact us.

• lathe
• Boring Machine
• Cutting Oil

The "NEW KKK End Mill" is an end mill brand that uses high-quality carbide materials, achieving a low variation and a reasonable price. We offer three types based on the hardness of the target work: for HRC 45 and below, HRC 55 and below, and HRC 70 and below, including small diameter ball types and long neck types in our lineup. By applying optimal cutting edge shapes, coatings, and core thicknesses, it demonstrates high performance in a wide range of applications, including mold processing. 【Features】 ■ Addresses a wide range of needs from general machining to difficult-to-cut machining ■ Achieves high performance at a reasonable price ■ Offers diamond coatings and high types for graphite machining *For more details, please refer to the catalog of each product. Feel free to contact us with any inquiries.

• End Mills

- Exhibits superior performance compared to coated carbide end mills - Can be substituted for coated carbide end mills under the same cutting conditions - Achieves excellent machining during heavy cutting with a 4-flute design featuring unequal lead - Offers coated powder HSS end mills at a very reasonable price H2ASS 2-flute short square end mill H4ASS 4-flute short square end mill H4ASL 4-flute long square end mill H2ABS 2-flute ball end mill H4AMS 4-flute short square end mill HRAMS 4&5-flute roughing corner radius end mill (unequal lead type)

• End Mills

- Stable and good finishing is achieved by reducing vibration and chatter. - Flute groove shape that enables optimal chip formation and discharge. - Extended tool life due to improved corner shape. - Excellent wear resistance and heat resistance due to unique superior coating. HP4SQ Carbide 4-flute square unequal lead end mill

• End Mills

- Very high-quality DLC coating - For non-ferrous metals such as copper, copper alloys, graphite, and reinforced plastics - Features a mirror-like cutting edge that achieves an excellent finish CRS2LB 2-flute long neck ball end mill CRS2BE 2-flute ball end mill CRS2LR 2-flute long neck corner radius end mill CRS2LS 2-flute long neck square end mill CRS2SE 2-flute square end mill

• End Mills

- Very high-quality CBN material - Tool life extension possible compared to carbide end mills - Excellent heat resistance - Superior tool rigidity during high-speed machining due to uniquely designed cutting edge shape CN2BE CBN 2-flute ball end mill CN2CR CBN 2-flute corner radius end mill

• End Mills

- Optimal for cutting aluminum and non-ferrous alloys - Achieves a good finish surface - Excellent chip evacuation due to the large designed rake angle, twist angle, and chip pocket AL2LE Carbide 2-flute long square end mill AL3LE Carbide 3-flute long square end mill

• End Mills

- Material is SKH56 (Co8) - Lineup of square type and roughing H2ES High-speed steel 2-flute short end mill H2ER High-speed steel 2-flute regular end mill H2EL High-speed steel 2-flute long end mill H4ES High-speed steel 4-flute short end mill H4ER High-speed steel 4-flute regular end mill H4EL High-speed steel 4-flute long end mill HRES High-speed steel roughing short end mill HRER High-speed steel roughing regular end mill HREL High-speed steel roughing long end mill

• End Mills

- Compatible with materials up to HRC55, such as pre-hardened steel, carbon steel, mold, and die steel. - Reduction of chipping during heavy cutting due to unique edge treatment. - Suitable for both dry and wet machining. - Achieves a good surface finish. HS2BE Ball End Mill HS4BE Ball End Mill HS2RB Ball End Mill HS2CR Corner Radius End Mill HS2RC Corner Radius End Mill HS4CR Corner Radius End Mill HS4RC Corner Radius End Mill HS2SQ Square End Mill HS2SL Square End Mill HS2RS Square End Mill HS4SQ Square End Mill HS4SA Square End Mill HS4SL Square End Mill HS4RS Square End Mill HS6SQ Square End Mill MPHCR Roughing End Mill MPHCR-B Roughing End Mill MPHCR-A Roughing End Mill

• End Mills

- It offers high cost performance and achieves high-speed cutting processing. GS2SP Carbide 2-flute square end mill (pin corner) GS4SP Carbide 4-flute square end mill (pin corner) GS2BE Carbide 2-flute ball end mill GS4BE Carbide 4-flute ball end mill GS2SA Carbide 2-flute square end mill (flat) GS4SA Carbide 4-flute square end mill (flat) GS3SP Carbide 3-flute square end mill (pin corner) GS3SA Carbide 3-flute square end mill (flat)

• End Mills

- High-quality diamond coating - Suitable for graphite, reinforced plastics, non-ferrous metals, etc. - Improved wear resistance by maximizing coating thickness - A variety of neck lengths and overall lengths are available to accommodate various workpiece shapes DA4BE Diamond 4-flute ball end mill DA2BE Diamond 2-flute ball end mill DA2RB Diamond 2-flute long neck ball end mill DA2RE Diamond 2-flute long neck square end mill DA2TN Diamond 2-flute taper neck ball end mill DA4CR Diamond 4-flute corner radius end mill DA2SQ Diamond 2-flute square end mill DA4SQ Diamond 4-flute square end mill DA6SQ Diamond 6-flute square end mill

• End Mills

- The unique cutting edge shape and new silicone-based coating prevent chipping and improve wear resistance. - For high hardness steel (HRC50 to HRC70). - Suitable for high-speed machining and dry machining. - For molds and die steel. HF2BE Ultra-hard 2-flute ball end mill for high hardness steel HF2RB Ultra-hard 2-flute long neck ball end mill for high hardness steel HF2CR Ultra-hard 2-flute corner radius end mill for high hardness steel HF2RC Ultra-hard 2-flute long neck corner radius end mill for high hardness steel HF4CR Ultra-hard 4-flute corner radius end mill for high hardness steel HF4ZCR Ultra-hard 4-flute corner radius end mill for high hardness steel HF4RC Ultra-hard 4-flute long neck corner radius end mill for high hardness steel HF2SQ Ultra-hard 2-flute square end mill for high hardness steel HF2RE Ultra-hard 2-flute long neck square end mill for high hardness steel HF4HE Ultra-hard 4-flute square end mill for high hardness steel HF4MH Ultra-hard 4-flute square (unequal lead type) end mill for high hardness steel HF4RE Ultra-hard 4-flute long neck square end mill for high hardness steel

• End Mills

Semi-dry processing (MQL) is a metal processing method that accurately supplies a very small amount of mist to the machining point. In the cutting of aluminum parts, the semi-dry processing "Bluebe" is used as the de facto standard. 【Features】 ■ Extension of tool life due to mist lubrication (2 to 5 times) ■ Reduction of management costs for water-soluble cutting oils and waste oil ■ Reduction of cleaning processes (reduction of cycle time)

• lathe
• Drill press
• Milling machine

The "Model BX" is a semi-dry (MQL) lubrication device that stably supplies the set amount of oil (variable) from the nozzle tip to the processing point. The discharge rate can be set up to a maximum of 2000 mℓ/h with the pump unit, and you can choose between oil-based or water-soluble specifications depending on the lubricant used. It can be easily installed on existing cutting machines, lathes, and general-purpose milling machines. 【Features】 ■ Maximum oil discharge rate: 2000 mℓ/h (per nozzle) ■ Stable adjustments possible with a plunger pump and graduated dial ■ Good maintenance due to compact body and simple structure ■ Supports automation linked with equipment using solenoid valves, etc. ■ Compatible with water-soluble cutting oils *For more details, please refer to the catalog or feel free to contact us.

• lathe
• Drill press
• Other machine tools

The "EB-TOOL" is a turning tool designed for MQL semi-dry machining, which precisely discharges cutting fluid at the processing point from both the relief face and the cutting edge. Compared to pipe nozzles, it is less affected by chips, allowing for more stable machining. It achieves a processing method that is as close to dry as possible, eliminating waste oil. It reduces the amount of cutting fluid to less than 1/60,000, contributing to cost savings. 【Features】 ■ Pinpoint lubrication is possible on both the relief face and the cutting edge ■ Fitting mounting holes can be selected on the bottom or rear of the tool ■ Achieves waste oil elimination with processing that is as close to dry as possible ■ Significantly improves factory environment ■ Extends tool life *For more details, please refer to the catalog or feel free to contact us.

• byte
• lathe
• Other machine tools

The "MK-type" is an external lubrication device that stably supplies a set amount of oil (variable) from the nozzle tip to the processing point. It is a type that supplies mist generated in the chamber to the processing point, with a discharge amount that can be dialed in 12 steps within the range of 0-120 ml/h. It is a versatile lubrication device that is easy to install on existing equipment and allows for easy oil amount setting. 【Features】 ■ Can be used with only air supply, without complicated wiring ■ Clear oil amount setting in 12 steps with a graduated dial ■ Capable of stable mist application ■ Easy maintenance due to simple structure ■ Supports automation linked with equipment using solenoid valves, etc. *For more details, please refer to the catalog or feel free to contact us.

• Other machine tools
• lathe
• Milling machine

The "MQL (Semi-Dry) Processing" is a metal processing method that supplies a very small amount (4-30ml/h) of high-lubricity oil to the processing point, utilizing the benefits of dry processing while providing lubrication. The "New EB-TOOL" is a turning tool designed for MQL (Semi-Dry) processing that precisely ejects oil at the processing point. When using the EB-TOOL for external diameter turning, it prevents chips from tangling, and for internal diameter turning, it discharges chips without leaving them inside the workpiece. Currently, we are offering materials that explain chip handling with the "New EB-TOOL" along with technical documents on MQL (Semi-Dry) processing! Please check them out via the download button. Additionally, we conduct demonstration processing using our in-house equipment. Feel free to contact us. 【Features】 ■ Chips do not entangle with the workpiece ■ Reduction of processing oil ■ Extension of tool life ■ Simplification of wiping processes *For more details, please refer to the PDF. Feel free to contact us with any inquiries.

• byte
• lathe
• Boring Machine

The "MQL Semi-Dry Machining System" from Fuji BC Giken is a machining method that processes metals with an extremely small amount of oil, ranging from 4ml to 30ml per hour, making it nearly dry. It features an "external lubrication device" that accurately supplies a small amount of mist to the machining point using a nozzle, as well as an "internal lubrication device" that generates fine mist within the equipment and accurately supplies it to the machining point using machine piping. This mist machining technology, enabled by high-performance lubrication devices and dedicated tools, dramatically reduces the generation of cutting oil waste, contributing to the reduction of waste and energy consumption in the metal processing field. 【Features】 ■ Reduction of total oil costs ■ Re-dissolution possible without a drying process ■ Reduced cleaning process with low discharge volume ■ Extended tool life ■ Increased productivity *For more details, please refer to the catalog or feel free to contact us.

• lathe
• Boring Machine
• Other machine tools

"Hard Turning" is a technology that solves problems such as "short tool life" and "time-consuming setup changes" that occur during dry machining. The newly designed EB tool significantly improves chip removal performance. It can supply cutting oil precisely to the machining point, reducing tool friction even with a minimal amount. Semi-dry machining uses a small amount of oil, with an oil consumption rate of 10ml per hour. It is designed to prevent heat cracks. [Features] ■ Precise supply of cutting oil to the machining point ■ High cutting performance oil ■ Prevention of heat cracks *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other machine elements
• Other machine tools
• Cutting Oil

The "Bluebe Semi-Dry Lubrication System" is a lubrication device that can be used for MQL semi-dry machining and coolant. The oil used is environmentally friendly and plant-based, ensuring safety. With a stable discharge of a very small amount, ranging from 2 to 30 cc/h, it enables high-quality machining and extends tool life. There is no need for extensive installation work, and it can be installed by the customer themselves on existing equipment. 【Features】 ■ Uses environmentally friendly plant-based oil ■ Enables high-quality machining ■ Extends tool life ■ Reduces coolant costs ■ Improves the environment around the machine *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other machine tools
• lathe
• Milling machine

The "Model BK" is a semi-dry (MQL) processing system that enables high-quality machining by utilizing ultra-small stable discharge. It supplies a constant amount of oil (unchanged) steadily from the nozzle tip to the processing point. It allows for the continuous supply of oil agents with a consistent particle size. The machining load on the cutting tool remains unchanged, resulting in improved surface quality. 【Features】 ■ Ultra-small stable discharge ■ High-quality machining ■ Extended tool life ■ Oil agents are environmentally friendly and plant-based ■ Simple installation operation ■ Compact and space-saving *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other machine tools
• lathe

The "Micro Booster μ" is a semi-dry (MQL) lubrication device that stably supplies a set amount of oil (variable) from the nozzle tip to the processing point. It is an ultra-compact device designed for desktop machines, capable of providing a stable supply of small amounts of oil ranging from 0.3ml to 1ml per hour. It uses environmentally friendly and highly lubricating plant-based oils. 【Features】 ■ Ultra-compact, ideal for desktop machines ■ Stable supply of small amounts of oil ■ Uses environmentally friendly and highly lubricating plant oils *For more details, please refer to the catalog or feel free to contact us.

• Other machine tools
• lathe

The "Hammond Bentec Drill" is a deep hole processing drill developed by Hammond in the UK, designed for use with general-purpose machines, NC lathes, machining centers, and more. It allows for the speed and accuracy of gun drilling to be realized using conventional machines, without the need for a dedicated gun drill machine. This revolutionary drill system can transform general-purpose machines into deep hole specialty machines with low costs and short setup times. We also offer "gun drills" specifically for gun drill machines, available through made-to-order production. 【Features】 ■ Transform general-purpose machines into deep hole specialty machines with low costs and short setup times ■ No need for a dedicated gun drill machine ■ No need for a high-pressure coolant system ■ Achieve the speed and accuracy of gun drilling with conventional machines For more details, please refer to the catalog or feel free to contact us.

• drill
• Other cutting tools

The "Diatech Automatic Lathe Holder" is a high-precision tool for automatic lathes and small NC lathes that features a replaceable blade system. The carbide blade can be inserted into the holder and used at any desired protrusion length. The blade widths range from 0.8mm to 4.0mm, and each holder is compatible with all blades. The carbide blades are fully ground, with the top surface polished to a mirror finish, ensuring very high precision. 【Features】 ■ Cutting width of carbide blades starts from a minimum of 0.8mm ■ All blades can be used with a single holder ■ Lineup includes blades for both parting and turning ■ Carbide blades are fully ground, with the top surface polished to a mirror finish ■ The holder has high rigidity and strong clamping For more details, please refer to the catalog or feel free to contact us.

• Other cutting tools
• byte

The "Boring and Chamfering Tool" is a product of Fuji BC Giken, which engages in the import and wholesale manufacturing of cutting tools. It features a combination-type boring and chamfering tool, "GRANLUND," which allows for processing with fewer tools, as well as center chamfering, throwaway chamfering, and dish boring "CUTPIA." [Featured Products] ■ CUTPIA ◎ Chamfering and Dish Boring Cutter ■ GRANLUND ◎ Combination-Type Boring Tool For more details, please refer to the catalog or feel free to contact us.

• Other cutting tools
• cutter
• drill

The "Counterbore and Chamfer Tool" is a product catalog featuring the combination-type counterbore and chamfer tool "GRANLUND," which allows for processing with fewer tools. The catalog includes the "Combination Type Counterbore Tool," which makes cutter attachment and detachment easy, as well as "Shank-mounted Counterbore Cutters" and "Counterbore Cutters for Machining Centers." 【Featured Products】 ■ GRANLUND ◎ Combination Type Counterbore Tool ◎ Shank-mounted Counterbore Cutter ■ CUTPIA ◎ Counterbore Cutter for Machining Centers - Throwaway ◎ Counterbore Cutter for Machining Centers - Carbide Solid For more details, please refer to the catalog or feel free to contact us.

• Other cutting tools
• cutter

The "Grooving and Parting Carbide Tools" is a product catalog from Fuji BC Giken, which engages in the import and wholesale distribution of cutting tools. This catalog features a wide variety of external diameter grooving and parting holders, including the "151F," as well as the end face grooving holder "Yokomizo-kun Maru" with a minimum processing groove outer diameter of φ5mm, and the internal diameter grooving holder "Uchimizo-kun," which prevents chatter using carbide holders. [Contents] ■ External diameter grooving and parting holders ■ End face grooving holders ■ Internal diameter grooving holders, etc. For more details, please refer to the catalog or feel free to contact us.

• Other cutting tools
• byte

"Semidry processing" is a metal processing method that supplies a very small amount (4-30ml/h) of high-lubricity oil to the processing point, effectively lubricating while also taking advantage of the benefits of dry processing. The amount of cutting oil adhering to the workpiece is reduced, simplifying the wiping process, and it is also effective in improving the factory environment by reducing odors and floor contamination, as well as lowering environmental impact. Additionally, the oil used is made from synthetic esters that are safe for the human body. ★ Currently, we are offering technical materials that clearly explain "What is semidry processing?" which also include numerous processing examples. (Please request the materials through inquiry) 【Features】 ■ No need for concentration management, spoilage prevention, or disposal of oil ■ Re-dissolution of chips is possible without a drying process ■ Reduces wear and extends tool life ■ Increases productivity through improved processing accuracy ■ Excellent biodegradability *Feel free to contact us for inquiries.

• lathe
• Boring Machine
• Milling machine

The type holder "152S" is a representative holder product for end face grooving.

• byte
• Other cutting tools

This is a completely new concept of a cutting fluid supply system, combining a plant-based oil with high lubricity developed for difficult-to-cut materials in the American aerospace industry, and a lubrication device that accurately supplies a minimal amount of oil to the necessary locations with excellent responsiveness. The required amount of fluid is only 4 to 30 mL/h! Various benefits arise from a machining method that is as close to dry as possible!

• Cutting Oil
• Other machine tools
• lathe

Typical holder for end face groove cutting.

• byte
• Other cutting tools

Cutter developed for heavy cutting of titanium alloys used in aircraft materials.

• Other work tools
• Other machine elements
• Other cutting tools

The blade edge, sharpened as if it were high-speed steel, is processed uniquely by Sterlam.

• Other work tools
• Other cutting tools
• Other processing machines

Using the rare metal ruthenium as the base material for superhard inserts, unique in the world.

• Other work tools
• Other cutting tools
• Other processing machines