宝計機製作所 Product Lineup

The BIB container has difficulty in positioning the filling port, which can lead to errors due to interference with the nozzle and the risk of the nozzle coming off the filling port. This production example includes a mechanism to clamp the filling port of the inner bag added to a standard one-gallon can filling machine or a poly can filling machine. During BIB filling, the spring clip structure allows for easy fixation of the container by simply pressing the filling port lightly. When not in use, the clamp can be folded and stored, making it compatible with other containers such as one-gallon cans and poly cans.

This is a weighing device with a structure that allows the top panel to be opened and closed, making internal cleaning easy. The top panel is equipped with gas dampers, allowing it to be lifted with minimal effort, and there is no impact from the panel dropping when closing. By incorporating a highly IP-rated load cell, it can also be washed with water.

This is a manufacturing example where a turntable is fixed on the weighing platform of a digital scale. This example involves manually filling four drums placed on a pallet using a single filling nozzle, and it was incorporated to improve the efficiency of container handling. However, it can be used for various purposes, such as enhancing the efficiency of the wrapping process with stretch film. We can also accommodate the production of certified products that can be used for transaction proof while the turntable is attached.

It is suitable for filling products that cannot be transported in liquid form without heating or maintaining temperature due to their low solidification temperature. The body of the filling valve is covered with a jacket, allowing for heating or maintaining the temperature of the product inside the valve using steam or other means.

This is a case study of installing an air-driven semi-automatic crimping machine downstream of a pressure-resistant explosion-proof type drum can semi-automatic filling machine. The crimping machine is suspended from a balancer, and when it is set in the designated position and the switch is operated, the crimping of the cap is automatically performed by an air cylinder. In this case study, the cap is set manually, but we can also propose an automatic lift crimper for an automated transport line.

This is an automatic filling machine that performs the entire process from filling the two liquids to dispensing them automatically. The following is an overview of the machine's operation: 1. Place the opened one-gallon can on the conveyor. 2. Fill in the additive. 3. Fill in the main agent. 4. Attach the cap. 5. Check the weight with a check scale. 6. Dispense to the downstream stock conveyor.

This is a case study of a U-shaped conveyor installed for loading and unloading, designed to fit the building, in front of and behind a semi-automatic container filling machine. It allows access from one direction with a forklift, contributing to labor-saving in loading and unloading operations. The liquid filling into the container is done semi-automatically, while the transportation before and after the filling process is fully automated. This case study is non-explosion-proof, but it can also be manufactured in an all-pressure-resistant explosion-proof specification. Changes to the layout and the addition of weighing scales for weight checks are also possible.

This is a case study of a digital scale with a motorized roller conveyor installed on a weighing platform. Since it is undergoing certification testing with the conveyor integrated, it can be used for transaction proof purposes. By installing this device on the transport line, weight checks on the line become easier. In this case study, a motorized roller has been incorporated, but it is also possible to integrate motor-driven roller conveyors or chain conveyors.

Two scales can be connected to one indicator, allowing simultaneous control of two nozzles. In this case study, not only have the nozzles been designed in a double configuration to enhance capacity, but they also accommodate the filling of foaming liquids by using a long nozzle type. It supports three types of containers: 18L metal cans, 20L plastic cans, and 20L pail cans.

This is a line configured to allow the transportation of empty containers and the removal of filled containers through a pass box with a sheet shutter for filling canisters and drums in a clean room. The filling machine can automatically perform processes such as depressurization, filling, and pressurization simply by connecting a coupler to the canister and starting the operation. All equipment, including the filling device with a transport system, control panel, and pass box with a sheet shutter, is coordinated and produced in total by our company.

This is a fully automatic filling machine for 14L square cans to be used in hazardous areas of Zone 1. It automatically performs all processes including N2 purging, filling, weighing, capping, and labeling. The layout is designed so that a semi-automatic filling machine for 18L cans, which has a low production frequency, can merge with the transport line and connect to the existing filled can transport line at the downstream end. Due to the distance from the safe area and the inability to install non-explosion-proof electrical equipment, all equipment, including the control panel, is constructed to be explosion-proof.

This product is an optional item for our "Pressure-resistant Explosion-proof Digital Platform Scale." It is a pressure-resistant explosion-proof platform scale equipped with a cylinder receiving frame and cylinder receiving wheels. The scale is designed to measure the weight of cylinders filled with various industrial gases. The cylinder receiving wheels can be fitted with a ratchet, allowing for easy rotation of the cylinders. If constant watering is required, we can accommodate special specifications, such as manufacturing it entirely from stainless steel. Since it uses a pressure-resistant explosion-proof load cell and indicator, it can be installed in explosion-proof areas (hazardous locations of type 1 and type 2) where flammable gases are used. It can be manufactured not only as explosion-proof but also as non-explosion-proof. During filling or extraction, when the set quantity is reached, the indicator (controller) can output a signal to solenoid valves, automatically closing valves and other devices. We also accept orders for certified products for legal measurement (for transaction proof). For more details, please feel free to contact us.

This is an example of a pressure-resistant explosion-proof scale that has a cylinder receiving frame loaded on a weighing platform. It is used to measure the weight of cylinders filled with various industrial gases. During filling or extraction, it can automatically close the valve by outputting a signal from the indicator to the solenoid valve when the set quantity is reached. We also accept orders for manufacturing certified products for legal measurement purposes. Custom frames tailored to the size of the cylinders can also be produced, so please feel free to contact us. *Electrical equipment used in hazardous locations, even if it has explosion-proof certification overseas such as IECEx or ATEX, cannot be used in Japan unless it has passed domestic explosion-proof testing. Our products are composed of electrical equipment that has obtained domestic explosion-proof certification and can be safely used in explosion-proof areas.

When filling multiple cylinders simultaneously while weighing, arranging standard platform scales requires a large amount of space. Additionally, it is necessary to keep the cylinders apart, which makes loading and unloading more difficult. This manufacturing case features customized scales designed to the minimum dimensions, allowing for installation in a compact space. We encourage you to consider this for weighing and filling cylinders containing various industrial gases. We can also manufacture certified products for legal metrology (for transaction proof), so please feel free to contact us. *Electrical equipment used in hazardous locations must have domestic explosion-proof certification in Japan, even if it has been certified for explosion protection overseas, such as IECEx or ATEX. Our products are composed of electrical equipment that has obtained domestic explosion-proof certification and can be safely used in explosion-proof areas.