共伸技研 Product Lineup

Molds play an important role in the semiconductor manufacturing process as well. By cleaning the molds while they are still hot, time savings can be achieved. At Kyoshin Giken, we offer materials that can withstand high-temperature environments. 【Usage Scenarios】 - Cleaning of heated molds - Removal of residues from plastic molding 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in defective products

This is a brush product that allows for cable wiring while maintaining cooling efficiency in computer racks within data centers. By using longer nylon bristles, it ensures cable pass-through while minimizing cold air leakage. Additionally, it can be custom-made in width and length according to the installation environment, allowing for flexible adaptation to various rack specifications. 【Usage Scenarios】 - Wiring sections within server racks in data centers - Cable entry points for communication equipment racks - IT infrastructure facilities where air conditioning efficiency is crucial - Cooling improvement and energy-saving measures for existing racks 【Benefits of Implementation】 - Improved air conditioning efficiency by preventing cold air leakage - Stable operation of servers and reduced heat-related issues - Optimization of operational costs through reduced power consumption - Enhanced flexibility in wiring tasks and maintenance.

This is a wiper brush designed to prevent the intrusion of chips and coolant splatter through gaps inside machining centers. By installing it on movable parts and openings within the equipment, it helps suppress foreign object intrusion, contributing to reduced machine troubles and cleaning burdens. With a durable brush material and optimal bristle length design, it achieves both sealing and adaptability. It delivers stable performance even in harsh machining environments. 【Usage Scenarios】 - Measures for cover gaps inside machining centers - Prevention of chip intrusion in sliding and opening parts - Suppression of coolant splatter - Improvement of the environment around the machining area 【Benefits of Implementation】 - Reduction of failures and issues caused by chip intrusion - Decreased cleaning workload and labor-saving - Prolonged equipment lifespan - Improved working environment (prevention of splatter and dirt)

This is an internal winding brush that removes surface dirt and contaminants by passing the drawn wire pulled from the reel through it. By installing it before the processing machine, it enhances the cleanliness of the drawn wire surface and contributes to the stability of quality in subsequent processes. The structure of the brush being wound inward allows for uniform contact with the wire material from all around. It demonstrates stable cleaning performance even during continuous transport, enabling efficient removal of foreign substances. Custom designs are available according to wire diameter and application, including adjustments to inner diameter, bristle material, and density. 【Usage Scenarios】 - Pre-cleaning of drawn wire before processing (between reel and processing machine) - Removal of surface contaminants from wire and wire materials - Pre-treatment processes before plating and painting - Inline cleaning on continuous transport lines - Retrofitting to existing equipment 【Benefits of Implementation】 - Quality improvement through the removal of dirt and foreign substances from the drawn wire surface - Stabilization of subsequent processes (processing and surface treatment) - Reduction of defect rates - Efficient cleaning on continuous lines - Process improvement through easy installation

This is a roll brush type belt cleaner designed to remove raw materials and residues attached to the conveyor belts in food factories. By making contact with the surface of the belt during transport, it efficiently removes contaminants and maintains a clean conveying state. It can be used even during continuous operation, allowing for stable cleaning while minimizing the load on the belt. Installing it on the return side helps prevent the carryover and accumulation of contaminants, contributing to improved cleanliness across the entire line. Additionally, it can be manufactured with highly visible brush materials and stainless steel structures, offering specifications suitable for use in food manufacturing lines. There are proven applications in baking lines for products such as ningyo-yaki and baby castella, as well as in bread production lines. **Usage Scenarios:** - Conveyor belts for transporting food ingredients - Removal of residues and contaminants on manufacturing lines - Cleaning on the return side of conveyor belts - Manufacturing lines for baked goods like ningyo-yaki and baby castella - Conveyors in bread factories - Improvement of cleanliness in existing lines **Benefits of Implementation:** - Enhanced cleanliness through the removal of contaminants from the belt - Reduced risk of foreign material contamination - Prevention of carryover - Reduction in cleaning tasks and labor - Contribution to stable operation of the line

In a foundry, sand and dust tend to accumulate around molds and inside equipment, often requiring workers to wait for temperatures to drop before cleaning, which can decrease work efficiency. Kyoshin Giken's heat-resistant brushes can be used for cleaning while still at high temperatures, significantly reducing wasted time waiting for cooling. They can be freely designed from small palm-sized types to custom shapes that fit specific equipment, allowing for pinpoint cleaning in tight spaces or specific areas. The bristle material and shape can be optimized for various applications, and they can be produced from a single unit. - Heat-resistant brushes that can be used for cleaning at high temperatures - Ideal for removing sand, dust, and burrs inside casting equipment - Freely designed to suit various applications, including small and custom shapes - Heat resistance, wear resistance, and cleaning power optimized by bristle material selection - Reduces cooling wait time and improves work efficiency - Capable of reproducing from actual samples - Can be produced from a single unit, making them ideal for replacements and prototypes

In mold maintenance, it is necessary to quickly remove resin residues and dust that remain on the mold after forming. However, due to the high temperature of the mold, it often requires waiting for cooling, which can lead to decreased work efficiency. Kyoshin Giken's heat-resistant brush can clean while the mold is still hot, significantly reducing waiting time for cooling. The bristle materials can be selected according to the application, with PPS rated for 200°C and Koneks rated for 270°C. Optimal specifications can be designed to match the temperature conditions of the mold. Additionally, the brush shape can be freely customized to fit difficult-to-clean areas such as grooves, around pins, and steps, demonstrating high effectiveness for pinpoint cleaning. - Can clean the mold while still hot - Choose bristle material from PPS (200°C) / Koneks (270°C) - Ideal for pinpoint cleaning of grooves, around pins, and steps in the mold - Supports custom designs for irregular brushes to match equipment shapes - Capable of reproducing from actual samples - Can be produced from a single unit, making it ideal for replacements and prototypes

In die casting sites, aluminum powder and release agents tend to accumulate around the mold and spray equipment, making regular cleaning essential. However, due to the high temperatures of the molds and surrounding areas, it is necessary to wait for cooling before cleaning, which can lead to decreased work efficiency and increased setup time. Kyoshin Giken's heat-resistant brush can be used for cleaning while still in a high-temperature state, significantly reducing cooling wait times. The bristle materials can be selected according to application, with PPS rated for 200°C and Corenex rated for 270°C. Both materials offer excellent heat resistance, allowing for optimal specifications designed to match the temperature conditions of die casting molds. Additionally, the brush shape can be freely customized to suit difficult-to-clean areas such as grooves, around pins, and narrow spaces of spray equipment, providing high effectiveness for pinpoint cleaning. - Can clean molds and equipment while still in a high-temperature state - Choose bristle material from PPS (200°C) / Corenex (270°C) - Ideal for removing aluminum powder and release agent accumulation - Supports pinpoint cleaning of grooves, around pins, and narrow spaces of molds - Compatible with custom-shaped brushes, allowing for free design according to equipment shape - Capable of reproducing from physical samples - Can be produced from a single unit, making it ideal for replacements and prototypes

In data centers, it is necessary to pass a large number of cables through the back while minimizing air leaks to enhance cooling efficiency within the racks. The seal brush from Kyoshin Giken features a channel brush structure that optimizes hair length, density, and width, effectively sealing gaps without obstructing cable passage, significantly reducing cold air leakage. This contributes to improved cooling efficiency and dust prevention within the racks. By passing cables through the brush, they naturally align, leading not only to an improved appearance but also to enhanced workability during additional wiring and maintenance. Improvements in cable management are particularly valued in data center environments. Kyoshin Giken offers flexible delivery management tailored to project timelines, and can accommodate fully customized solutions that include not only hair length, density, and width but also the shape of mounting brackets. They can produce brushes with supplied brackets, as well as integrated production with brackets (including welding), and can manufacture brushes that fit existing racks or special openings starting from just one piece.

In the handling of debris and powder remaining on transport lines and conveyors, there are many challenges such as "simply sweeping it off is insufficient" and "it doesn't flow in the desired direction." The double helical brush from Kyoshin Giken addresses these issues by arranging the brushes in right-hand and left-hand twists, allowing for the diversion of transported materials and debris to the left or right, or gathering them to the center, enabling flow control tailored to specific applications. By adjusting the winding direction, pitch, bristle material, and wire diameter, it can accommodate everything from light powders to larger foreign objects. Custom manufacturing to fit existing equipment dimensions is possible, and optimal designs can be tailored to conveyor width and rotation speed. This contributes to reducing cleaning burdens, preventing line stoppages, and improving foreign object management efficiency.

This is a custom seal brush designed to address issues such as "gaps at cable openings increasing in data centers," "off-the-shelf products not fitting," and "tight deadlines before construction." Since dimensions vary by rack manufacturer and model, many cases do not fit standard products, and there is an increasing demand for urgent responses, especially just before construction deadlines. At Kyoshin Giken, we offer the flexibility to customize length, width, bristle length, density, and channel material, minimizing gaps at cable passage points to prevent cold air leakage. It also improves workability during additional wiring and ensures dust resistance. We can produce from a single unit, accommodating provided drawings, on-site measurements, and reproduction from samples. We have a proven track record of quick turnaround times and have received high praise from customers who want to meet their construction deadlines.

Debris left on the conveyor can scatter, making cleaning labor-intensive and potentially causing quality defects and foreign matter contamination by remaining inside the equipment. The double helical structure roll brush from Kyoshin Giken can control the flow of debris by combining right and left twists in its design. Movements can be designed according to applications, such as gathering in the center, separating to the sides, or dropping at both ends. All specifications, including bristle materials (nylon, resin-based, metal wire, etc.), bristle length, density, roll outer diameter, length, and shaft specifications, can be customized. It also accommodates replacement for existing equipment and designs the winding direction to match the flow of debris. This roll brush not only reduces cleaning workload but also contributes to quality stability.

On the transport line, dust and product debris may adhere to the conveyor surface during product transport. However, frequently stopping the line for cleaning can lead to a decrease in production efficiency. The roll brush from Kyoshin Giken can be installed on the return side of the conveyor, allowing for simultaneous cleaning of the conveyor surface while transporting. As the roll brush rotates and makes contact with the conveyor surface, it removes adhered substances, contributing to a reduction in the burden of cleaning tasks caused by line stoppages. Additionally, by selecting the bristle material according to the type of transported items and dirt, it is also possible to expect a reduction in dirt adhesion and an improvement in cleaning effectiveness. Kyoshin Giken manufactures custom roll brushes tailored to the dimensions and installation conditions of the conveyor.