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サトキン

EstablishmentMay 1988
capital2000Ten thousand
number of employees30
addressGunma/Takasaki-shi/309-8 Shio, Yoshii Town
phone027-320-3655
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last updated:Mar 24, 2022
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[Product Case] Delivered Industry: Power Related (3)

Experience in handling large equipment, industrial machinery, and special vehicles! Capable of various sand casting, from small to large items, high precision, and thin-walled shapes.

We would like to introduce a product case using AC4C-T6 for sand casting. The delivery industry is related to power, and the lot size ranges from 1 to 50 pieces. The product weighs 18kg and its dimensions are Φ290mm × Φ240mm × 360mm. 【Overview】 ■ Material: AC4C-T6 ■ Delivery Industry: Power-related ■ Lot Size: 1 to 50 pieces ■ Product Weight: 18kg ■ Product Size: Φ290mm × Φ240mm × 360mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: Drive System Related

Supports materials such as "CAC408" and "CAC502A"! Here are examples of products delivered for drive-related applications.

We would like to introduce a product example using AC4CH-T6 for sand casting. The number of units available is from 1 to 50. The product weighs 14 kg and its dimensions are 210 mm × 210 mm × 340 mm. 【Overview】 ■ Material: AC4CH-T6 ■ Delivery Industry: Drive-related ■ Number of Units: 1 to 50 ■ Product Weight: 14 kg ■ Product Size: 210 mm × 210 mm × 340 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Industry Supplied: Tire Plant Manufacturer

Supports materials such as "AC3A" and "AC4A"! Here are examples of products delivered to tire plant manufacturers.

We would like to introduce a product case using AC7A-F for sand casting. The number of units available is from 1 to 50. The product weighs 50kg and its dimensions are Φ500mm × Φ350mm × 350mm. 【Overview】 ■ Material: AC7A-F ■ Delivery Industry: Tire Plant Manufacturer ■ Number of Units: 1 to 50 ■ Product Weight: 50kg ■ Product Size: Φ500mm × Φ350mm × 350mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Industry Served: Power Related (2)

Various sand casting options are available, from small to large items, high precision, and thin-walled shapes! Here are examples of products using AC4C-T6.

Here are examples of sand cast products supplied to the power industry. The lot size ranges from 1 to 50 pieces. The product weight is 50 kg, and the dimensions are Φ650mm × 200mm. 【Overview】 ■ Material: AC4C-T6 ■ Supplied Industry: Power-related ■ Lot Size: 1 to 50 pieces ■ Product Weight: 50 kg ■ Product Dimensions: Φ650mm × 200mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivered Industry: Power Related (1)

Supports materials such as "CAC502A" and "CAC701-703"! Here are examples of products delivered for power-related applications.

We would like to introduce a product example using AC4C-T6 for sand casting. The number of units available is from 1 to 50. The product weighs 160kg and has dimensions of 800mm × 750mm × 770mm. 【Overview】 ■ Material: AC4C-T6 ■ Delivery Industry: Power-related ■ Number of Units: 1 to 50 ■ Product Weight: 160kg ■ Product Size: 800mm × 750mm × 770mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: Semiconductor Robot Equipment Manufacturer

We will introduce examples of products delivered to semiconductor robot equipment manufacturers, compatible with materials such as "AC7A" and "A-1"!

We would like to introduce a product case using AC4C-T6 for sand casting. The corresponding lot size is from 1 to 100 units per month. The product weighs 60 kg and its dimensions are 1,500 mm × 400 mm × 350 mm. 【Overview】 ■ Material: AC4C-T6 ■ Delivery Industry: Semiconductor Robot Equipment Manufacturer ■ Corresponding Lot Size: 1 to 100 units per month ■ Product Weight: 60 kg ■ Product Size: 1,500 mm × 400 mm × 350 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: Marine Propeller Manufacturer

Various sand casting options are available, from small items to large ones, high precision, and thin-walled shapes! Here are examples of products delivered to a ship propeller manufacturer.

We would like to introduce a product example using CAC702 (Aluminum Bronze Casting Type 2) through sand casting. The corresponding lot size is 1 to 5 pieces per month. The product weight is 220 kg, and the size is φ550mm × 600mm. 【Overview】 ■ Material: CAC702 (Aluminum Bronze Casting Type 2) ■ Delivery Industry: Marine Propeller Manufacturers ■ Corresponding Lot Size: 1 to 5 pieces per month ■ Product Weight: 220 kg ■ Product Size: φ550mm × 600mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: High-Speed Train Vehicles Related

Supports materials such as "CAC203" and "CAC301-304"! Here are examples of products delivered for high-speed railway vehicles.

We would like to introduce product examples made using sand casting with CAC406 (bronze casting type 6). The corresponding lot size is 1 to 50 pieces per month. The product weight is 17 kg, and the dimensions are 500 mm × 400 mm × 300 mm. 【Overview】 ■ Material: CAC406 (bronze casting type 6) ■ Delivery Industry: High-speed railway vehicle related ■ Corresponding lot size: 1 to 50 pieces per month ■ Product weight: 17 kg ■ Product dimensions: 500 mm × 400 mm × 300 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Product Example] Delivery Industry: Rotating Machinery Manufacturer

From small items to large ones, high precision, thin-walled shapes, and various sand casting options are possible! Here are examples of products delivered to rotating machinery manufacturers.

We would like to introduce product examples using CAC406 (bronze casting type 6) through sand casting. The corresponding lot size is from 1 to 50 pieces per month. The product weight is 70 kg, and the dimensions are 500 mm × 400 mm × 300 mm. 【Overview】 ■ Material: CAC406 (bronze casting type 6) ■ Delivery Industry: Rotating machinery manufacturers ■ Corresponding Lot Size: 1 to 50 pieces per month ■ Product Weight: 70 kg ■ Product Size: 500 mm × 400 mm × 300 mm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Examples of Products in Complex Thin-Walled Sand Casting] NODE

Number of corresponding lots: 1 to 100 pieces/month! A case that achieved a casting surface comparable to that of a mold using finely granulated sand.

We would like to introduce a product case of 『NODE』. Using fine-grained sand, we have achieved a casting surface comparable to that of a mold. Additionally, we have realized deep grooves in the areas of material removal. 【Overview】 ■Material: AC4C-F ■Industry Served: New Material Development ■Lot Size: 1 to 100 pieces/month ■Product Weight: 1.0kg ■Product Size: 260×160×80 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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【Complex Thin-Walled Sand Casting Product Example】SOLENOID BASE

Product size is 470×250×150! This is a case where fine-grained sand was used to achieve a casting surface comparable to that of a mold.

We would like to introduce a product example of the "SOLENOID BASE." We have adopted technology that clears the specified flatness and distortion in the drawings. We used fine-grained sand to achieve a casting surface comparable to that of a mold. 【Overview】 ■ Material: AC4C-T5 ■ Delivery Industry: Sealer Manufacturers ■ Supported Lot Size: 1 to 100 units/month ■ Product Weight: 2.6 kg ■ Product Size: 470×250×150 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] CHAMBER (Prototype)

The industry for delivery is space-related! A case of successfully casting copper pipes in copper alloy.

We would like to introduce a prototype example of the "CHAMBER." The material used is CAC406. We have successfully cast copper pipes in a copper alloy. 【Overview】 ■Material: CAC406 ■Industry supplied: Aerospace *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] Scraper Cylinder

Manufactured with actual samples! We have unique know-how, especially for the die-cutting of the three-dimensional shaped wing parts.

We would like to introduce a prototype case of the "scraper tube." This is a consumable part of a mechanical device for which there are no drawings, and it was manufactured by matching the actual item. In particular, there is unique know-how in the die for the three-dimensional shape of the blade section. 【Overview】 ■Material: CAC406 ■Industry served: Food-related ■Lot size: 1 piece ■Product weight: 26kg ■Product dimensions: Φ300×Φ280×750 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] HEAT SINK (Prototype)

A successful case of casting a fin with a thickness of 1.25mm using gravity casting in die-casting prototyping!

We would like to introduce a prototype case of the "HEAT SINK." The product weight is 800g, and the dimensions are 280×110×55. We successfully cast the die-cast (mass production) prototype with a fin thickness of 1.25mm using gravity casting (self-weight). 【Overview】 ■ Material: AC4B-F ■ Delivery Industry: Automotive-related ■ Supported Lot Size: 1 to 100 pieces ■ Product Weight: 800g ■ Product Size: 280×110×55 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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【Prototype Case of Sand Casting】IMPELLER

Lot size of 1 to 100 pieces! A case where a core was produced using 3D modeling, achieving an opening width of 2mm.

We would like to introduce a prototype case of the "IMPELLER." The core was created using 3D modeling, achieving an opening width of 2mm. Additionally, extremely thin internal shapes have been realized through sand casting. 【Overview】 ■ Material: AC4CH-T6 ■ Delivery Industry: Fuel feeding device related ■ Compatible Lot Size: 1 to 100 pieces ■ Product Weight: 500g ■ Product Size: Φ125×Φ40×h45 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] CYLINDER (Prototype)

We are delivering prototypes of complex-shaped products without casting defects or leaks, and we conduct quality verification in a short period of time!

We would like to introduce a prototype case of the "CYLINDER." The product size is 350×250×200, and the weight is 8kg. We have successfully produced prototypes of complex shapes without casting defects or leaks, and we have conducted quality verification in a short period before delivery. 【Overview】 ■ Material: AC4CH-F ■ Industry: Automotive-related ■ Lot size: 1 to 100 pieces ■ Product weight: 8kg ■ Product size: 350×250×200 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] Mechanism Case (Prototype)

The transition from canned products has resulted in effectiveness in terms of rigidity, price, and delivery time!

We would like to introduce a prototype case for "mechanism cases." The delivery industry is related to power, and the corresponding lot size is 1 to 100 units. This transition from canning products has resulted in effectiveness in terms of rigidity (strength), cost, and delivery time. 【Overview】 ■ Material: AC2A-T6 ■ Delivery Industry: Power-related ■ Corresponding Lot Size: 1 to 100 units ■ Product Weight: 22kg ■ Product Size: 440×430×220 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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【Prototype Case of Sand Casting】COVER CASE (Prototype)

Achieving casting surfaces comparable to molds (surface roughness)! We accommodate high precision dimensional tolerances and quality.

We would like to introduce a prototype example of the "COVER CASE." The material used is AC4C-T5, and the product weight is 4.5 kg. We have achieved a casting surface comparable to that of a mold (surface roughness), ensuring high precision dimensional tolerances and quality. 【Overview】 ■ Material: AC4C-T5 ■ Industries served: Automotive-related ■ Supported lot sizes: 1 to 100 units ■ Product weight: 4.5 kg ■ Product size: 700×280×100 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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[Prototype Case of Sand Casting] PAN, OIL (Prototype)

Regarding product manufacturing, we conduct material mill sheet analysis and component analysis using in-house luminescence analysis equipment.

We would like to introduce a prototype case of "PAN, OIL." This project emphasizes precision and casting surface quality. Regarding product manufacturing, we conduct material mill sheet checks and component analysis using an in-house luminescence analysis device. 【Overview】 ■ Material: AC4C-T6 ■ Delivery Industry: Automotive-related ■ Supported Lot Size: 1 to 100 pieces ■ Product Weight: 3.5 kg ■ Product Size: 430×240×200 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Complex thin-walled sand casting

Achieving die-cast level surface roughness and a thin wall thickness of 1.25mm even with complex shapes! Delivering products that meet your satisfaction.

At Satokin, we achieve a high level of sand casting, including product shape, surface roughness, and precision. By using fine-grained sand molds, we realize surface roughness comparable to that of molds and achieve a wall thickness of 1.25mm through our unique casting method. We actively tackle thin-walled shapes, complex shapes, and high-precision parts, which are considered difficult in sand casting, delivering satisfactory products with flexible ideas and reliable casting technology. 【Product Example】 ■Product Name: HEAT SINK ■Material: AC4B-F ■Industry Served: Automotive Parts (Refrigerant Related) ■Lot Size: 1 to 100 pieces ■Product Weight: 800g ■Product Size: 280×110×55 ■Highlights - Utilizes fine-grained sand to achieve a casting surface comparable to that of molds - Achieves thin-walled sections (fin 1.25mm) through gravity casting (self-weight) *For more details, please refer to the PDF document or feel free to contact us.

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Casting method (pipe casting)

Low cost and high performance! Introducing our unique casting technology that integrates aluminum of the same material and melting point through one-piece casting.

Satokin has independently developed a casting technology that involves embedding aluminum pipes within castings using sand casting, allowing for fusion without melting the pipes. The key point is that the aluminum pipes are encapsulated within the product. Molten aluminum is poured into a sand mold containing aluminum pipes made of the same material and melting point, achieving close contact (fusion) without melting the pipes. Additionally, Satokin has also developed a unique casting technology that allows for the embedding of pure copper pipes within castings, achieving close contact (fusion). By replacing aluminum pipes with pure copper pipes, it has become possible to significantly improve thermal conductivity. **Features of the Aluminum Pipe Encapsulation Method:** - Aluminum pipes are encapsulated within the product. - Enables the production of hydraulic control components that are low-cost, high-performance, and excellent in recyclability. - Allows for the manufacturing of cast products that are processing-free, lightweight, high-rigidity, and highly recyclable. *For more details, please refer to the PDF document or feel free to contact us.*

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Large sand casting up to 1.5 tons

It is possible to create molds with very high hardness and precision! They are used for industrial robot parts, landscape products, etc.

In the organic self-hardening sand mold process, a binder and hardener are blended to create molds that are very hard and precise. This process is particularly used for large castings (over 1 meter), industrial robot parts (related to semiconductors and medical equipment), and landscape products. Additionally, our company actively engages in the production of technically challenging castings with complex and special shapes. We excel in achieving high-quality castings by minimizing casting defects and flaws in large castings, applying our unique sand mold design and casting conditions know-how. *For more details, please refer to the PDF materials or feel free to contact us.*

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Support for prototype and development of sand casting.

Applying our past casting experience and Satokin's unique casting technology! We propose suitable sand casting in various shapes.

At Satokin, we provide various prototyping support for sand cast products with high technical difficulty, ranging from small items to large ones, and from complex shapes to thin-walled shapes. We calculate suitable casting conditions for sand casting based on material, shape, structure, and required specifications, and carry out prototyping. Additionally, leveraging our extensive casting experience and Satokin's unique casting technology, we offer suitable sand casting solutions in various forms, including verification feedback during the prototyping stage and prototyping with an eye on mass production. 【Features】 ■ We provide various prototyping support for sand cast products with high technical difficulty. ■ We calculate suitable casting conditions for sand casting and carry out prototyping. ■ In the power-related field, we have achievements in integrating products from canning to aluminum castings. *For more details, please refer to the PDF materials or feel free to contact us.

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Why we recommend sand casting.

The beautiful casting surface made possible by Satokin's sand casting is a must-see for customers who are particular about appearance!

There are many types of casting methods, but here we will introduce why we recommend "sand casting." It has a short startup lead time, and costs can be kept down with wooden or resin molds instead of metal molds. It can accommodate small quantities, starting from just one piece. The beautiful casting surface that can be achieved with Satokin is a must-see for customers who care about appearance. We are also skilled in casting methods that use cores, so please feel free to contact us. 【Why we recommend sand casting】 - Strongly prototyping-oriented products (for verification) - Accommodates small quantities, starting from just one piece - Short startup lead time - Costs can be reduced with wooden or resin molds instead of metal molds - Large products exceeding the tolerances of metal molds (over 1000mm) - Free design is possible (complex, precision parts, etc.) - Can create exquisite art crafts (landscape items, etc.) *For more details, please refer to the PDF document or feel free to contact us.

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[New Arrival] Sand Casting Large Aluminum Casting Ф1500 AC4C-T6

[Must-see for industrial equipment manufacturers] Sand casting large aluminum castings wheels AC4C-T6 aluminum casting

■Industry: Industrial Equipment ■Lot Size: 1 to 100/month ■Product Weight: 10 kg ■Product Name: Wheel ■Material: AC4C-T6 Features: ● Various prototypes, short delivery times, small lot production, precision sand casting We also accept outsourcing for heat treatment and machining. We can manufacture both large and small items. ● Various prototypes, short delivery times, small lot production, precision sand casting 1. Aluminum Alloys Compatible Materials: A1, AC2A, AC2B, AC4B, AC4C, AC7A 2. Copper Alloys Compatible Materials: CAC203, CAC402, CAC403, CAC406, CAC407, CAC502, CAC702

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[New Arrival] Sand Casting Aluminum Castings with Casting Wrap Impeller AC7A

Sand casting large aluminum castings impeller AC47A

Industry of delivery: Air conditioning and air equipment manufacturers

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[Technical Data] Collection of Examples of Aluminum Alloy and Copper Alloy Sand Casting *Limited Free Distribution!

Realizing short delivery times, high quality, high precision, and cost reduction! Satokin's sand casting technology! Capable of responding even without drawings through unique creativity, technology, and know-how.

This case study features Satokin's sand casting technology and the products manufactured using it. We introduce technologies that go beyond the conventional wisdom of sand casting, such as "high-precision castings and large castings" and "the technology to cast aluminum and dissimilar material pipes." Our company accommodates sand casting from ultra-precision small castings (100g) to ultra-large castings (1500kg) used in machine tools and ships. The beautiful casting surface achievable through our sand casting is a must-see for customers who value appearance. You can also rely on us for mechanical properties related to distortion correction and more. 【Contents】 ■ There are many types of casting methods, but why sand casting? ■ Achieving <1.25mm thin-walled products that exceed the common knowledge of sand casting ■ Realizing the technology to cast aluminum pipes with aluminum alloys of the same melting point ■ Capability to produce large castings ■ Support for sand casting prototypes before mass production of aluminum die castings ■ Leave industrial robot parts to Satokin ■ Realized designs with a focus on detail ■ Capable of manufacturing products without drawings ■ Color check support available *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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If you're looking to create a prototype in Gunma Prefecture, leave it to Satokin!

Since it can be manufactured using a simple type (current type, foamed type), the usual prototype investment can be done at a low cost. It can be done at a price of 1/5 to 1/10 of the usual wooden mold.

We can accommodate everything from ultra-precision castings (100g) for small items to ultra-large castings (1500kg) used in machine tools and ships. Among these, we have a strong track record in sand casting in the 1-ton class and have received high praise for our work. Our quick response capability for prototypes is also a key selling point. Additionally, among the various manufacturing methods available in sand casting, we employ self-hardening molds utilizing an organic self-hardening sand regeneration treatment machine (alkali phenol). This method offers high self-hardening properties, excellent release characteristics, and is suitable for large sand castings. Furthermore, in addition to equipment that enables large sand casting, we have accumulated a wealth of technical know-how in casting technology through our extensive experience in handling large sand castings. We deliver highly reliable products by utilizing our unique casting methods to meet the stringent quality and technical requirements for airtightness and casting defects that are often considered challenging for large products.

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Brass cast parts insulation plate simple cooling 1500mm

Achieving a finish of casting defect level 0!!

When casting a heater into brass material, the customer requested how to perform the casting without generating any casting defects. 【Business Content】 ■ Copper alloy and aluminum alloy casting, and other related products *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Points and Case Studies of Sand Casting Delivered by Satokin from Gunma Prefecture

Supports from 100g to a maximum of 1.5t! We have many examples of our sand casting!

Our company offers sand casting services ranging from ultra-precision castings for small parts (100g) to ultra-large castings (1500kg) used in machine tools and ships. This document includes numerous examples of sand casting projects we have undertaken, showcasing various cases such as high-performance integrated calipers, high-speed electronic components, and pumps for large vessels. [Featured Cases] ■ High-performance integrated caliper "BRAKE CALIPER" ■ "ALUMINUM FLANGE" ■ High-speed electronic component "BASE" ■ Pump for large vessels ■ Aluminum alloy casting AC4C-T5 cooling plate ■ High-speed railway components *For more details, please refer to the PDF document or feel free to contact us.

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[Must-see for Electrical Component Manufacturers] Electrical Component (Earth Clamp) CAC406

We can produce multiple wooden molds and accommodate delivery times and lot sizes! Here are examples of earth clamp manufacturing.

We would like to introduce a case study of electric components (earth clamps) made using the copper alloy "CAC406." We produced multiple wooden molds. This product falls into the small category at our company. We accommodate various prototypes, short delivery times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Copper ■ Lot: 1 to 1000 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 0.15kg ■ Size: 112mm × 42mm *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] High-speed electronic control components / Material: AC4C-T6

We can accommodate small lot products starting from just one piece! Here are examples of products that can be used in electronic components, semiconductors, and machine tools.

We would like to introduce examples of products made using aluminum alloy casting "AC4C-T6" as the base for electronic components and semiconductors. Production is possible with a precision of approximately ±0.5mm. Due to the nature of high-speed electronic control components, material strength and dimensional accuracy are required. We accommodate various prototypes, short delivery times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 500 pieces ■ Precision: Approximately ±0.5mm ■ Weight: 500g *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Surveillance Camera Parts (Box) / Material: AC4C-T5

Produced with an accuracy of approximately ±0.1mm using sand casting! Achieved a smooth casting surface.

We would like to introduce a case study of manufacturing surveillance camera parts (boxes) using the aluminum alloy casting "AC4C-T5." Since the surface finish is a priority for this project, we used special sand (fine-grained sand) to achieve a clean surface finish. We accommodate various prototypes, short lead times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.1mm ■ Weight: 2.5kg *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Audio Equipment Parts/Material: AC4C-F

Introducing examples of acoustic equipment parts manufacturing that prioritize appearance using fine-grained sand!

We would like to introduce a case study of manufacturing acoustic equipment parts using the aluminum alloy casting "AC4C-F." Since these are acoustic parts, we used fine-grained sand due to the emphasis on the surface roughness of the casting. The product is focused on appearance. We can accommodate various prototypes, short delivery times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 6.1kg ■ Size: 400×200×200 *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Special Camera Parts / Material: AC4C-T6

We manufacture parts for special cameras used outdoors! We can accommodate small lot orders.

We would like to introduce a case study of a special camera part made using aluminum alloy casting "AC4C-T6." Since this was a project for a special camera used outdoors, there were strict regulations regarding voids, but we prepared the product with a weight of 500g and dimensions of 260×240×40. We can accommodate various prototypes, short lead times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 500g ■ Size: 260×240×40 *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] LED Lighting Cover / Material: AC4C-F

Sand casting using "AC4C-F"! Introducing a case study on the production of LED lighting covers with a focus on the casting surface quality.

We would like to introduce a case study of an LED lighting cover made using aluminum alloy casting "AC4C-F." Since this project emphasizes the surface finish, fine-grained sand was used. It is a suitable product for lighting fixtures and architectural components. Although this project is prone to distortion due to its size and shape, corrections have been made. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 8kg ■ Size: 600×400×80 *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Semiconductor Components/Material: AC4C-T5

Introducing examples of semiconductor parts that can accommodate various prototypes, short delivery times, small lot sizes, and precision sand casting.

We would like to introduce a case study of semiconductor parts made using the aluminum alloy casting "AC4C-T5." We adopted pipe casting and manufactured it with a weight of 2.35 kg. We accommodate various prototypes, short delivery times, small lot sizes, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±1 to 5 mm ■ Weight: 2.35 kg *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Camera Parts (Base) / Material: AC4C-T5

Introducing a case study of camera parts (base) manufacturing with a focus on processing and cast surface quality!

We would like to introduce a case study of camera parts (base) made using aluminum alloy casting "AC4C-T5". The product weighs 1.0 kg and is manufactured in the size of 207mm × 196mm × 93mm. To prioritize appearance, we used special sand (fine-grained sand) to achieve a clean finish on the casting surface. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 1.0 kg ■ Size: 207mm × 196mm × 93mm *For more details, please refer to the PDF document or feel free to contact us.

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Satokin's technology! [Production example] Aluminum casting, cast-in, plate

Weight 0.77kg! Introducing a case study of a cooling plate made using aluminum alloy casting.

We would like to introduce a case study of semiconductor components (cooling plates) made using aluminum alloy casting "AC4C-T5." This is a casting project involving stainless steel pipes. The precision was manufactured to approximately ±1 to 5 mm. We accommodate various prototypes, short delivery times, small lot products, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Approximately ±1 to 5 mm ■ Weight: 0.77 kg *For more details, please refer to the PDF document or feel free to contact us.

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[Must-see for medical device manufacturers] Casting, aluminum casting, aluminum castings, AC4C

Introducing examples of highly flexible product manufacturing made possible by sand casting! They can also be used in medical devices due to their high airtightness.

We would like to introduce a case study of products related to anesthesia equipment made using the aluminum alloy casting "AC4C-T6." These products are used in operating rooms and require high airtightness and an appealing appearance. We have achieved a high degree of freedom in product manufacturing, made possible by sand casting. We accommodate various prototypes, short delivery times, and small lot sizes, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot size: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 3200g ■ Size: 260mm × 250mm × 60mm *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Camera Parts (Holder) / Material: AC4C-T5

Introducing examples of camera parts manufacturing with a focus on casting! We also accommodate small lot products from 1 to 100 pieces per month.

We would like to introduce a case study of camera parts (holders) made using aluminum alloy casting "AC4C-T5." Special sand (fine-grained sand) was used for aesthetic reasons. The casting surface has been finished beautifully. We accommodate various prototypes, short delivery times, small lot products, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±1 to 5mm ■ Weight: 1.0kg ■ Size: 166mm × 120mm × 65mm *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Industrial Robot / Material: AC4C-T6

Shaping internal reinforcement ribs for weight reduction! We will introduce examples of products made using sand casting.

We would like to introduce a case study of support products for industrial robots made using the aluminum alloy casting "AC4C-T6." To reduce weight, reinforcing ribs for the internal shape were formed using sand mold cores. This product is suitable for industries such as semiconductor robot equipment manufacturers. We can accommodate small lot orders, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 60kg ■ Size: 1,500mm × 400mm × 350mm *For more details, please refer to the PDF document or feel free to contact us.

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[Production Example] Vending Machine Heater Parts / Material: AC4C-T5

We manufacture heater parts using aluminum alloy castings! We also accommodate short delivery times and small lot sizes.

We would like to introduce a case study of manufacturing vending machine heater parts using aluminum alloy casting "AC4C-T5." The heater and stainless steel coil-shaped pipe were cast together, resulting in a weight of 5.58 kg. We accommodate various prototypes, short delivery times, small lot products, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±1 to 5 mm ■ Weight: 5.58 kg *For more details, please refer to the PDF document or feel free to contact us.

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Surveillance camera parts: aluminum casting

Aluminum castings that can accommodate small lots! Introducing examples of manufacturing parts for surveillance cameras! We also accept orders including processing.

We would like to introduce a case study of manufacturing surveillance camera parts using the aluminum alloy casting "AC4C-T5." Since these parts are for surveillance cameras, they are produced with a focus on appearance. We accept orders that include processing, and we will measure the dimensions before shipment. Additionally, we also accept various prototypes, short lead times, small lot products, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 1.0kg ■ Size: 166mm × 120mm × 65mm *For more details, please refer to the PDF document or feel free to contact us.

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Sand casting [electrical components] aluminum castings

The accuracy is approximately ±1 to 5mm! Here are examples of the production of electrical components made using aluminum alloy castings.

We would like to introduce a case study of electric-related components made using aluminum alloy casting "AC4C-T5." This project is prone to distortion due to its thin walls and shape. It is essential to check for distortion before and after heat treatment. We manufactured it with an accuracy of approximately ±1 to 5 mm. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±1 to 5 mm ■ Weight: 2.6 kg ■ Size: 468×250×250 *For more details, please refer to the PDF document or feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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