松本機械販売 List of Products and Services

■We want to recover and reuse expensive cutting oil to reduce costs.■ In response to your request to recover and reuse expensive cutting oil to reduce expenses, we proposed our "M Series." Since it can continuously process cutting chips for oil removal, it handles a large volume, and there are no consumable parts, maintenance costs can be kept low. Additionally, due to its adoption by major domestic automobile manufacturers, the cutting chip oil removal centrifuge "M-I" was introduced. The recovery rate of cutting oil is over 90%, and the industrial waste disposal costs for cutting oil waste have also been reduced, leading to significant cost savings. 【POINT】 ■Continuous operation allows for large processing volumes ■Simple structure makes maintenance and inspection easy ■Adopting a direct connection with a special motor reduces consumable parts and keeps running costs low *For more details, please refer to the catalog or feel free to contact us.* *The M Series is available for oil removal testing. Please feel free to inquire.*

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In light of the production expansion plan, we would like to increase the filtration and separation processing capacity per unit. We received a request to increase the processing capacity per unit with the construction of a new building, and we proposed our top-performing upper drive bottom discharge centrifugal separator, the "MARKIII." Typically, the maximum processing capacity of this product in the largest size of 60×40 inches is 940L, but after discussions between our technical department and the customer, we designed it to increase the capacity to 1027L. Additionally, to shorten the processing time, we proposed a large scraping blade with a "single motion scraping device" instead of the usual two-motion device, as well as a "scraping air blow" that uses high-pressure air to scrape off the crystals. 【POINT】 ■ Special design of the basket Increased processing capacity ■ Single motion scraping device Reduced scraping time ■ Scraping air blow Reduced scraping time *For more details, please refer to the catalog or feel free to contact us.

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■We want a centrifuge that minimizes costs within a limited budget. We received a request to introduce a centrifuge that meets the necessary specifications while keeping costs as low as possible. Therefore, instead of the usual two pipes for liquid supply and cleaning, we proposed a design that uses a single common pipe for both functions, allowing for switching as needed. By reducing the necessary pipes from two to one, we were able to lower costs, and by using acid cleaning for the exterior of the machine instead of buffing, we achieved further cost reductions compared to buffed finishes. 【POINT】 ■Common use of liquid supply and cleaning pipes Cost reduction ■Exterior acid cleaning Cost reduction *For more details, please refer to the catalog or feel free to contact us.

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■Cost reduction by reusing usable parts for machine refurbishment In the refurbishment process, there were parts that had been replaced not long ago, so we proposed reusing those parts for the upgrade to a new centrifuge. By using parts from the currently operating centrifuge, we were able to offer a more affordable price compared to manufacturing everything from scratch. 【POINT】 ■Reuse of parts ・Cost reduction in machine pricing *Commonly reused items include baskets, control panels, on-site operation panels, hydraulic units, etc. *For more details, please refer to the catalog or feel free to contact us.

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We want to find a way to reduce the costs associated with testing expensive samples. We propose the "LAC400," a research and development centrifuge that allows for filtration tests with a well-defined cake thickness using a small amount of sample. While traditional centrifuges required 20 liters of sample, the "LAC400" can perform filtration tests with just 400 milliliters of sample. By reducing the amount of filtration sample, the filtration time is also shortened, which decreases the overall testing time. Additionally, the transparent basket allows for visual confirmation of the filtration status, enabling data logging during the centrifugation process. 【POINT】 - Thin basket: Allows testing with a small amount of sample while maintaining cake thickness. - Transparent basket: Enables visual monitoring of the filtration process. *For more details, please refer to the catalog or feel free to contact us.

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■We would like to update our machines with GMP in mind. In the future, a centrifuge compliant with GMP will be necessary, so we proposed our PG series "Top Discharge Centrifuge KM." Considering ease of cleaning, we adopted a full lineup including "Basket Lift-Up," "All SUS Exterior," "Casing Mirror Plate," and "Immersion Cleaning," which allows for cleaning even the underside of the basket and verification. 【POINT】 ■Basket Lift-Up - Ease of cleaning the basket and casing bottom ■All SUS Exterior - Prevention of foreign matter contamination ■Casing Mirror Plate - Ease of cleaning, prevention of foreign matter contamination ■Immersion Cleaning - Ease of cleaning *For more details, please refer to the catalog or feel free to contact us.

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■Changing the filter cloth requires time and manpower. Due to Company S's product expansion plan, we have added our "MARKIII" with the same specifications that you always use. It features an electronic beam screen that eliminates the need for filter cloth replacement and an easy-to-clean casing opening mechanism. 【POINT】 ■Custom specifications focused on cleanability ・Casing opening mechanism ■No hassle of filter cloth replacement, improving work efficiency ・Electronic beam screen *For more details, please refer to the catalog or feel free to contact us.

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■I want to understand the filtration status at all times. While conducting tests with various samples, there was a request to "understand the status of filtration over time," and we adopted the "LAC" centrifuge for research and development purposes. 【POINT】 ■Strobe effect of the transparent basket The upper part of the basket is transparent, and by adding a window to the casing, we can measure the liquid level and the thickness of the cake (crystals) during filtration using the strobe effect. This allows us to observe how the liquid passes through the cake layer and understand the filtration status. By being able to see the filtration status over time, the speed from testing to improvement has increased, leading to a reduction in testing time. *For more details, please refer to the catalog or feel free to contact us.

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■We want to recover a small amount of powder from a thin liquid. We received an inquiry about wanting to recover powder from a low-concentration slurry (liquid) and developed a new special basket (patented). We have delivered a centrifuge equipped with this special basket. 【POINT】 ■Basket with grooves under patent application By applying a special groove processing to the side of the basket, crystals can gather in the grooves, enabling efficient recovery of the crystals. *For more details, please refer to the catalog or feel free to contact us. *If you have any issues with centrifuges or other separation and dehydration processes, please do not hesitate to contact us.

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■Production of small quantities of various products with a single machine Based on the request to prioritize cleanability for manufacturing various products with one machine, we proposed and delivered a centrifuge equipped with a casing mirror plate, casing opening and closing mechanism, and basket lift-up feature.

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Protect operators from highly pharmacologically active substances. When handling highly active substances, including pharmaceutical raw materials, it is necessary to contain the centrifuge within an isolator to ensure operator safety. B-CONTE covers the centrifuge with a gloved bag, allowing for product retrieval through the gloves without direct contact with the product. It fits into any environment and can contain only the necessary areas at a low cost. This allows for operations to be conducted while ensuring operator safety in a contained state at a low cost.

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When handling pharmaceutical raw materials and highly active substances, it is necessary to contain a centrifuge within an isolator to ensure the safety of the operator. An isolator designed for a newly designed centrifuge for the separation of highly active substances can accommodate OEL levels from 0.1 to 100 μg/m3. Work can be performed while ensuring the safety of the operator in a contained state.

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We achieve a safe working environment and improved production efficiency. The fully enclosed centrifugal separator FLOWM can perform all processes in a completely sealed state. Additionally, the separated crystals are automatically and completely recovered without being crushed. The internal cleaning of the machine after work can also be done automatically, significantly improving time loss due to product changeovers and enhancing the working environment.

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• Filtration Equipment

Typically, a centrifuge requires at least 10 liters of liquid for filtration, even at its minimum size. However, this laboratory centrifuge "LAC2000" can filter with just 2 liters of liquid. As a result, the filtration time is reduced to about one-fifth, leading to a shorter development period. Additionally, while conventional centrifuges do not allow visibility of the separation process, this machine has a glass design, making it possible to see the progress of the separation. This visibility allows for monitoring how the separation is proceeding and understanding what went wrong in case of failure, enabling data collection. We have received numerous feedback from pharmaceutical companies and universities stating that the development time has been shortened. ◎ It allows testing of small sample sizes under various conditions in the early stages of development, contributing to a reduction in development time. *LAC Series Introduction Video* http://youtu.be/SyhDHPxfDYs *For more details, please download the catalog or contact us directly.*

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We have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. 【Features】 ■ Easy cleaning and cleaning verification The casing fully opens, making cleaning verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and the enhanced cake washing efficiency and high centrifugal effect enable a reduction in the time required for one cycle. *For more details on other features, please contact us or download the catalog.

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We have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The processed materials can be transported to the next stage in a completely sealed state, ensuring hazard compliance. 【Features】 ■ Easy cleaning and verification The casing fully opens, making cleaning and verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and enhanced cake washing efficiency along with high centrifugal effects allows for reduced cycle time. ■ Enhances product quality With a large inspection window, sampling after the separation process can be performed without opening the casing, preventing contamination. ■ Suitable for clean room installation The drive side has a completely sealed structure, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables recovery of products up to the very edge of the filter cloth. ■ Flexible installation location The process from liquid supply to crystal discharge is conducted in a sealed state, and the crystal recovery is transported to the next stage via air transport, allowing for flexible installation locations.

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Representative model of a bottom discharge centrifugal separator. A filter cloth or electronic beam mesh is stretched inside a perforated basket, allowing for the centrifugal separation of liquid and solids, with the cake being discharged from the bottom of the basket by a scraping device. Variable rotational speeds can be achieved through inverter control, and both manual and fully automatic operation models are available. **Features** - **Easy and Reliable Cleaning and Verification**: By equipping a casing opening and closing mechanism and a basket lifting device, cleaning can be reliably performed in areas that were previously inaccessible, such as the bottom of the basket and the inside of the boss (cylindrical part), as well as the narrow gaps between the upper casing bottom and the outer surface of the bearing case. Flushing, wiping, and cleanliness verification can be conducted. - **GMP and FDA Compliant**: It allows for sufficiently clean centrifugal separation processing even when the processed materials change, making it suitable as a GMP and FDA compliant device. - **Effective for Relatively Large-Scale Production Processes**: This centrifugal separator is effective for processes involving relatively large quantities. - **Easy Maintenance**: Compared to hydraulic drive type centrifugal separators, maintenance is also straightforward.

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It is ideal for the separation and concentration of fine particles that are difficult to filter. It is widely used in electronic materials, resin polymers, and more. This is a skimming-type electric motor-connected centrifuge that separates fine particles that are difficult to filter from the original solution, allowing for the recovery of a clear liquid or fine particles. ■ It is suitable for the separation of viscous substances, such as colloidal materials, which have poor filterability. ■ Production of bottom discharge type and fully automatic operation type is also possible.

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◎Processed materials can be transported to the next stage (such as a dryer) in a sealed state. The separation of hazardous materials can be performed fully automatically. ■The cake (crystals) scraped by the scraping device is collected in an annular groove (depression) provided at the bottom of the basket, and is suctioned and discharged outside through a pipe inserted into the groove, and is transported directly to a container or dryer. ■The discharge pipe for the cake is a straight pipe, with its opening facing the bottom of the basket. Therefore, mist and other substances from the raw liquid do not enter the pipe, making cleaning easy, allowing for the collection of clean crystals without contamination of the product. ■If the amount of cake scraped by the scraping device exceeds the amount discharged through the suction pipe, the pipe opening will become buried in the crystals. However, in this machine, even in such cases, when the basket rotates, the crystals are pushed aside by the pipe, creating a void behind the pipe that is always free of crystals. This void continuously supplies an appropriate amount of air to the suction pipe, ensuring that the pipe does not become blocked and allowing for the smooth suction of the crystals collected in the groove.

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To recover cutting oil through automatic continuous operation, it is possible to reduce costs through both cutting oil and labor expenses. It is used in many industries that perform metal processing, such as automotive and valve manufacturing, for recycling and environmental conservation activities. The recovery, reuse, and prevention of environmental pollution caused by expensive cutting oil are important issues. Since it can continuously process cutting chips for oil removal, it handles a large volume and has no consumable parts, which helps keep maintenance costs down, resulting in numerous delivery records with major automobile manufacturers. In recent years, many companies in overseas markets, including Singapore, Malaysia, Taiwan, South Korea, and China, have also been using our cutting chip oil removal machines. ■ Proposal for Cutting Oil Recycling System ■ We can comprehensively propose a system for recycling cutting oil, not just cutting chip oil removal centrifuges. - Chip crusher - Belt conveyor for transporting cutting chips - Centrifuge frame - Automatic feeding device for placing cutting chips into the separator - Magnetic separator for removing foreign materials such as iron when mixed with aluminum or copper We will propose these using our extensive know-how and network.

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New centrifuge that meets customer needs and cost performance ◎ Improved handling performance ◎ Enhanced internal cleaning ◎ Space-saving design *Product introduction video* http://www.youtube.com/watch?v=-cZXiv7FULY

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Since its establishment, Matsumoto Machinery has implemented various technological innovations and has delivered many centrifuges to the industrial sector. In the "Centrifuge Comprehensive Catalog," we introduce a rich lineup of products, including bottom discharge lower drive centrifuges and top discharge centrifuges. We invite you to take a look at this opportunity. 【Example of Featured Products】 ■ Bottom discharge lower drive centrifuge "DMN type" → Centrifugally separates liquid and solids by stretching filter cloth or electronic beam mesh inside a perforated basket. ■ Top discharge centrifuge "KM type" → Easy to use with simple operations, suitable for separating small quantities of various types. *The downloadable material is a digest version. If you would like the complete version, please contact us through the inquiry form.

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A centrifuge that separates and filters solid components and moisture from liquids by applying centrifugal force thousands of times greater than gravity. The horizontal centrifuge "JMP Series" operates entirely in a sealed environment, preventing workers from coming into contact with solvents or gases. The working environment is always kept clean. With domestic design, it can be tailored to meet specific needs. The materials of the machine and options can be modified and designed based on the application, slurry, and cleaning solution. It is equipped with an overflow prevention device as standard, allowing for fully automated operation of the feeding, dewatering, and cleaning processes. 【Features】 ○ No dead space in any process area ○ Easy internal inspection due to a structure without liquid pooling ○ Complete sealing mechanism on the drive side → The main body can be installed in a clean room ○ Improved cake discharge processing technology enables nearly 100% discharge rate ○ Explosion-proof options available For more details, please contact us or download the catalog.

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The "DIBUC" is a top-suction type centrifugal separator with a basket design that allows for the entire plant to be easily constructed with a sealed structure, as it utilizes a fully automatic upper-type centrifuge. It enables centrifugal separation and washing transport in an N2 gas environment. Since all operations are conducted in a sealed environment, there is no human contact with solvents or gases, improving the working environment. The cake can be extracted from the top of the centrifuge, eliminating the need to install the centrifuge on a platform (or on a second floor, etc.), allowing it to be mounted on the ground base, which helps keep the height of the plant low. 【Features】 - No liquid leakage to the cake discharge port like bottom discharge types, and no switching device is required. - By using a metal filter, the bed cake is reduced compared to using filter cloth, resulting in lower filtration resistance for the next dewatering. - When combined with air blow, 100% of the cake is recovered, improving the extraction rate each time and shortening the dewatering time. - The metal filter does not wear out like filter cloth and does not require replacement. - Issues with liquid leakage and filter cloth contamination are resolved, enhancing safety and quality. For more details, please contact us or download the catalog.

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The laboratory centrifuge "LAC Series" features an extremely thin disc-shaped rotating basket and employs transparent glass on both sides, allowing for direct observation of the state and changes of the processed materials (crystals, liquids) during rotation. Additionally, when considering scaling up to actual manufacturing machines, the thickness of the crystal layer within the basket is deemed necessary to some extent to assess filtration resistance, leading to the decision to maximize the diameter of the rotating body. Conversely, regarding the height of the basket, it is considered that during scaling up, only the expansion of the filtration area needs to be taken into account, resulting in the thickness being minimized as much as possible. By adopting a disc shape and reducing the basket capacity, data can be collected even with very small test samples. 【Features】 - Separation of small sample volumes - Transparent basket cover - Easy disassembly and cleaning - Separation of difficult-to-filter materials such as fine particles - Easy scaling up For more details, please contact us or download the catalog.

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• Separation device
• Filtration Equipment

We have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. ■ By improving the uniformity of cake thickness, vibrations caused by imbalance are eliminated, and the efficiency of cake washing is enhanced, enabling a reduction in cycle time due to high centrifugal effects. ■ A large inspection window allows for sampling after the separation process without opening the casing, preventing contamination. ■ The entire process from liquid feeding to crystal discharge is conducted in a sealed state, and crystals are transported to the next process via air transport, allowing for flexible installation locations. ■ The drive unit side is completely sealed, making it possible to install the main machine within a clean room. ■ With domestic design, we can tailor the design to meet specific needs.

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We have developed the HERVA centrifuge, specifically designed for difficult-to-filter natural substances and challenging filtration materials. 【Features】 ■ Ideal for separating difficult-to-filter substances such as herbal medicines and starch! ■ Increases product recovery rate without any crystal leakage! ■ Improved operability allows for reduced working time! ■ Significantly contributes to quality enhancement and reduces operator workload!

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The "PG Option" is an option designed for ease of cleaning and cleaning verification, compliant with GMP standards. It includes features such as the "Casing Plate Mirror Finish" that minimizes crystal accumulation on the interior, the "Basket Lift-Up" that allows for easy cleaning and verification of the backside, and the "Electric Casing Opening and Closing Mechanism" with an oil-free design, offering a wide range of options for GMP compliance. It is suitable not only for pharmaceutical manufacturing but also for the production of food and chemicals. 【Features】 ■ Compliant with computerized system validation (GAMP5) ■ The main body is made entirely of stainless steel, suitable for clean rooms ■ Sealed structure prevents contamination and solvent splashes from the outside ■ Casing opening and closing structure allows for easy internal cleaning *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Introducing options necessary to comply with pharmaceutical manufacturing standards and GMP. ● Perfect cleaning and validation ● Ideal for clean room installation ● Compatible with computer system validation (GAMP5) This is an options catalog that we confidently recommend to users involved in pharmaceutical manufacturing.

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We have developed the HERVA centrifuge, specifically designed for difficult-to-filter natural substances and challenging filtration materials. 【Features】 ■ Ideal for separating difficult-to-filter substances such as herbal medicines and starch! ■ Increases product recovery rate without any crystal leakage! ■ Improved operability allows for reduced work time! ■ Significantly contributes to quality enhancement and reduces operator workload!

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We have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The processed materials can be transported to the next stage in a completely sealed state, ensuring hazard compliance. 【Features】 ■ Easy cleaning and cleaning verification The casing fully opens, making cleaning verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and the enhanced cake cleaning efficiency and high centrifugal effect allow for a reduction in cycle time. ■ Improved product quality With a large inspection window, sampling after the separation process can be performed without opening the casing, preventing contamination. ■ Can be installed in clean rooms The drive side has a completely sealed structure, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables product recovery up to the very edge of the filter cloth. ■ Flexible installation location The process from liquid supply to crystal discharge is conducted in a sealed state, and the crystal recovery is transported to the next stage via air transport, allowing for flexible installation locations.

• centrifuge

We have condensed the know-how accumulated from vertical centrifuges and developed a horizontal centrifuge that meets the manufacturing processes for pharmaceuticals, food, and fine chemicals. ◎ The cake scraping method allows for the processing of a variety of products. 【Features】 ■ Easy cleaning and cleaning verification The casing fully opens, making cleaning verification easy. ■ Contributes to reduced working time Improved uniformity of cake thickness eliminates vibrations caused by imbalance, and the enhanced cake washing efficiency and high centrifugal effect allow for reduced cycle time. ■ Improves product quality With a large inspection window, sampling after the separation process can be performed without opening the casing, preventing contamination. ■ Can be installed in clean rooms The drive side has a completely sealed structure, allowing the machine body to be installed within a clean room. ■ Increased product recovery The cake peeling device "screw" enables product recovery up to the very edge of the filter cloth. ■ Designed to meet your order Domestic design allows for customization to meet specific needs.

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◎The processed material can be transported to the next stage (such as a dryer) in a sealed state. The separation of hazardous materials can be performed fully automatically. ■The cake (crystals) scraped by the scraping device is collected in an annular groove (recess) provided at the bottom of the basket, and is suctioned and discharged outside through a pipe inserted into the groove, and is transported directly to a container or dryer. ■The discharge pipe for the cake is a straight pipe, with its opening facing the bottom of the basket. Therefore, mist and other substances cannot enter the pipe during the feeding of the raw liquid, making cleaning easy, allowing for the recovery of clean crystals without contamination of the product. ■If the amount of cake scraped by the scraping device exceeds the amount discharged through the suction pipe, the pipe opening will become buried in the crystals. However, in this machine, even in such cases, when the basket rotates, the crystals are pushed aside by the pipe, creating a void behind the pipe that is free of crystals. This void continuously supplies an adequate amount of air to the suction pipe, allowing for smooth suction of the crystals collected in the groove without clogging the pipe.

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