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A centrifuge is a device that efficiently separates solids from liquids, or immiscible liquids like water and oil, by utilizing the "centrifugal force" generated by rotation. For example, a separation that takes two days using gravity can be completed in just 30 minutes with a centrifuge. The mechanism is simple: it separates materials by utilizing differences in specific gravity through the high-speed rotation of a drum-shaped "basket." There are various types available, including "filtration type" and "sedimentation type," and they can be selected according to the application, such as top discharge or bottom discharge. They are widely used in pharmaceuticals, chemicals, food, and recycling, and are active in both laboratories and factories. This document provides an easy-to-understand explanation of the basics of centrifugation, its types, and applications for beginners. Please take a look as the first step in the "technology of separation." ◆ Free download from the catalog page ↓

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• Filtration Equipment

The centrifuge adopted for the research facility is the KMβ10 + M top discharge type. The customer this time is a research facility of a pesticide manufacturer. Due to the need to efficiently replace equipment in a limited production space, they were looking for a "centrifuge that can be freely moved within the laboratory on a cart." The KMβ features a casing opening and closing mechanism and a flat-type basket, making visual inspection and cleaning of the wetted parts easy. It is capable of handling not only single products but also multi-variety production, and its high cleanability is highly regarded. Furthermore, with inverter drive, the rotational speed can be freely set. It is ideal for research applications, allowing for smooth transitions from processing small quantities (3L/batch) to drying processes. In addition, the maintenance and after-sales support system after delivery is robust, ensuring peace of mind from research and development to production.

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• Other Centrifugal separators
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We received an inquiry from Company D, which manufactures and sells pharmaceuticals, asking, "Is there a lab centrifuge that considers design and handling?" In response, we proposed the LAC-2000 type E, an improved version of the conventional LAC-2000 model. We thoroughly reviewed the workflow, cleaning ease, appearance, and footprint, and after much trial and error with users, we completed the design. The exterior is made entirely of stainless steel, with the control panel integrated into the equipment. Prioritizing ease of use for researchers, we have carefully designed the height and layout. Additionally, a small slurry tank is mounted on top, allowing for gravity-fed liquid supply, which eliminates the need for a pump and saves space. The waste liquid processing has also been improved by combining a buffer tank with a transport device, enhancing usability. During inspections, we received high praise for the appearance and operability, making it a unit that significantly contributes to efficiency in research settings.

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• Other Centrifugal separators
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We received an inquiry from pharmaceutical company T regarding the desire to introduce a centrifuge that complies with GMP and data integrity (DI) standards, and we proposed and delivered the DMNβ model. In recent years, the importance of DI-compliant equipment has increased significantly in the pharmaceutical industry from the perspectives of audit compliance and quality assurance. The DMNβ model encompasses not only operational information but also operator operation records and login management based on authority settings. It is equipped with a system that adheres to the ALCOA principles (Attributable, Legible, Contemporaneous, Original, and Accurate), ensuring reliable traceability. After the introduction, we received high praise from company T, stating, "We can now ensure DI compliance and approach audits with confidence." This model is a highly reliable centrifuge specialized for the pharmaceutical field and has been adopted by many customers.

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• Filtration Equipment
• Filtration Equipment

We received a request from Company Z, which manufactures pharmaceuticals and active pharmaceutical ingredients, stating, "We would like to introduce a centrifuge that complies with GMP and can be confidently presented during inspections." In response, we supplied the horizontal centrifuge "JMP-S." The JMP-S contributes to space-saving in clean rooms and makes swab and cleaning verification easy. It reduces the operator's workload and also improves cleaning efficiency in multi-product production. Additionally, it comes standard with CIP cleaning and immersion cleaning mechanisms, automating the internal cleaning that was previously done manually. Due to its reliable cleaning and high verifiability, it has been chosen by many pharmaceutical manufacturers. After its introduction, it has achieved reduced burden and improved safety, and it is a highly rated model that has received repeat orders.

• Other Centrifugal separators
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• Filtration Equipment

We received an inquiry from Company H, which operates in the metal processing industry, regarding their desire to "reduce the disposal costs of stainless steel polishing powder" and "prevent the risk of spontaneous combustion." The polishing powder contains a high amount of oil, and disposing of it as is increases weight and costs, while leaving it unattended poses a risk of spontaneous combustion. In response, we proposed a solution by equipping our belt-driven bottom-discharge centrifugal separator "DMNβ" with a special "Jingasa" attachment, allowing for the efficient feeding and de-oiling of the polishing powder. The high-speed rotation can remove oil within a few minutes, significantly reducing the weight of the waste and cutting costs. Additionally, the removal of oil also eliminated the risk of spontaneous combustion. We also proposed a fully automated discharge system in collaboration with a belt conveyor, achieving labor savings, improved safety, and reduced labor costs. After implementation, we received high praise from the customer, stating that "both costs and risks were resolved simultaneously."

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• Filtration Equipment
• Filtration Equipment

You no longer need to worry about the manual scraping of residual crystals. The "Residual Crystal Scraper Device SCREW" is an innovative new design developed to automatically and efficiently collect crystals remaining in the centrifuge basket and those attached to the filter cloth. The spiral peeling mechanism pushes the crystals downward while intermittently scraping them off, achieving a significant reduction in processing time and an improvement in recovery rates compared to conventional products. Furthermore, it can scrape off crystals right up to the edge of the filter cloth, minimizing product loss. This device can be installed on almost all centrifuges manufactured by Matsumoto Machinery Works. In addition to improving product recovery rates, it significantly contributes to reducing labor costs and operating hours by decreasing manual work. It is a recommended optional part for all sites looking to enhance productivity. Please feel free to contact us for more details or inquiries about installation.

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Our centrifuges have a proven track record in a wide range of industries, including pharmaceuticals, chemicals, food, steel, and textiles, for various purposes and applications. This document introduces various case studies of centrifuges over 64 pages, categorized by fields such as "pharmaceuticals," "chemicals," and "research and development." It includes detailed examples such as a pharmaceutical company that successfully implemented an autonomous model to reduce workload and shorten cleaning times, and a chemical manufacturer that introduced a model capable of using sintered metal filter media, eliminating the need for filter cloth replacement, resulting in shortened construction periods and increased crystal recovery. 【Industries Featured】 ◎ Pharmaceuticals ◎ Chemicals ◎ Research and Development ◎ Food ◎ Steel and Industrial ◎ Textiles ◎ Recycling *The case study collection can be viewed immediately via "PDF Download." Please feel free to contact us for inquiries.

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The specially designed slim basket and transparent casing allow for visual observation of the filtration process, enabling testing of small sample quantities under various conditions during the early stages of development. This helps reduce the costs of expensive samples and contributes to shortening experimental time and development periods. The laboratory centrifuge LAC Type S has been modularized for easier use. It now comes standard with a feed tank and a filtrate tank that were previously necessary for filtration tests. Since the centrifuge is set up on a cart, it allows for comfortable filtration testing without the need for strenuous movements like bending down. - Separation of small sample quantities is possible. Because separation tests can be conducted with small samples, the time required for testing can be significantly reduced. Additionally, testing under different conditions can be easily performed. - It is possible to shorten research and development time. Unlike previous separation machines used for research and development, the basket cover is made of transparent glass, allowing for visual observation of the separation state. This makes it easier to identify causes if the filtration speed is not as expected, leading to a reduction in experimental time. - Disassembly and cleaning are easy. Compared to conventional separation machines, the main body can be easily disassembled and assembled, making machine cleaning and crystal recovery straightforward. ▼For more details, see "Basic Information."

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A highly efficient centrifuge that can filter and dehydrate with forces hundreds of times greater than gravity. We are currently offering a free booklet titled "Basic Knowledge of Centrifuges," which anyone unfamiliar with centrifuges can understand in just five minutes. You can download it for free from the link below: ■Recommended for the following individuals■ - Those seeking employment at companies involved in filtration processes, such as pharmaceutical manufacturers, chemical manufacturers, and food manufacturers. - Individuals who have recently started working in roles that require the operation of centrifuges due to departmental transfers. - Users of equipment for filtration, separation, oil removal, water removal, dehydration, and de-oiling who are looking for easier and more efficient methods. <Contents included> - What is centrifugal force? - What is a centrifuge? - Filtration efficiency of centrifuges - Applications of centrifuges - Examples of centrifuge use, etc. If you have any questions, please feel free to contact us.

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Consultation from Company S, a manufacturer selling numerous chemicals and other products. 【Consultation】 "I want to automate the skimming device with a centrifugal separator and determine the stopping position at will. Additionally, is there a machine that allows for internal cleaning and verification?" 【Proposal → Adoption/Implementation】 Proposal for a centrifugal separator equipped with a "casing opening and closing device (Enerpac)," "basket lift-up," and "skimming servo motor." 【Results】 - The casing opening and closing device allows for easy visual inspection and swabbing of the equipment's interior. - Even for the bottom of the casing, which is difficult to inspect and swab with just the casing opening and closing device, it can be achieved by using the basket lift-up mechanism. - Contributes to reducing the burden on workers and lowering running costs. - With the skimming servo motor, the skimming depth can be changed at will via a touch panel, making it easy to adjust what was previously done manually with just the push of a button, eliminating the need for workers to be constantly present during the operation.

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• Food Processing Equipment
• Beverage Production Equipment

For users engaged in small-lot, multi-variety production, it is required that product changeovers and cleaning between batches are easily manageable and verifiable. This time, in addition to the casing opening and closing mechanism, we propose our optional CIP cleaning and basket lift-up device. (1) Casing opening and closing mechanism (2) In-machine CIP cleaning device (3) Basket lift-up mechanism By implementing CIP cleaning, it is possible to reduce the cleaning workload. Additionally, depending on the product, there may be a risk of high pharmacological activity powders and liquids exposing the operator. However, by conducting CIP cleaning in a sealed state, it is possible to reduce the risk of exposure during the opening process. The basket lift-up mechanism is an option that significantly improves the operability of the basket's underside, which was difficult to inspect visually or through swab testing with conventional centrifuges. It allows for easier swab cleaning and visual confirmation, thereby reducing the operator's burden during cleaning. 【Benefits】 ■ Reduction of operator workload during the cleaning process ■ More concrete risk management regarding exposure ■ Increased cleaning efficiency allows for a greater variety of items to be covered by a single centrifuge, leading to improved production efficiency.

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• Food Processing Equipment
• Beverage Production Equipment

We received an inquiry from Company F, a manufacturer of pharmaceutical raw materials, stating, "It is unavoidable for residual heel to remain in the centrifuge for safety reasons, but due to the high drug prices, we would like to increase the amount that can be recovered in one batch as much as possible." In response, we proposed and delivered a centrifuge equipped with a "residual crystal peeling device (screw)." As a result of using our centrifuge, it has become possible to increase the recovery rate of crystals by several percent to over ten percent, leading to an expected increase in profit margins. Furthermore, due to the reasons mentioned above, we have received requests to use the screw in other equipment, resulting in repeat orders. 【Residual Crystal Peeling Device (Screw)】 - Adopts a screw structure, allowing for automatic recovery of residual crystals adhering to the filter cloth. - The spiral peeling device continuously scrapes while pushing the residual crystals downward, enabling reliable processing in a short time. - Automatic recovery of residual crystals adhering to the filter cloth, which was previously done manually, is now possible. *Specifically, the scraping clearance is 12 mm or more without options, but with the screw installed, it can be reduced to 6 mm, allowing for a clearance reduction of 6 mm.

• Drying Equipment
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• Filtration Equipment

As a result of using our centrifuge, we have received feedback that both production efficiency and output have increased. Typically, the maximum processing capacity for the MARK 3 (top image) at the maximum size of 60-40 inches is 940 liters; however, after consultations between our technical department and the customer, we designed it to increase the capacity to 1027 liters. Additionally, to shorten processing time, we proposed a large scraping blade called the "1-Motion Scraper" that performs only the rotation motion instead of the usual two motions (up and down, rotation) and a "Scraping Air Blow" that uses high-pressure air to dislodge the crystals. **Features** - **Special Basket Design**: By designing a special basket size different from existing sizes, we increased the processing capacity. - **1-Motion Scraper**: Instead of the usual two motions (rotation and upward movement), we equipped a large scraper that matches the height of the basket, allowing for crystal scraping with just one rotational motion, thus achieving a reduction in scraping time. - **Scraping Air Blow**: By injecting air from the scraping device, we promote the dislodging of crystals with air pressure in addition to the usual scraping effect, further reducing scraping time.

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• Food Processing Equipment
• Beverage Production Equipment

We received an inquiry from Company O, a manufacturer of electronic materials, stating, "We want to automatically discharge crystals without exposure. Additionally, since the unit price of the product is high, we want to recover all of it." We proposed the all-recovery type centrifuge "FLOWM." [About FLOWM] While conventional top-discharge types allow for complete recovery, they pose a risk of foreign matter contamination due to the open state during product retrieval. Furthermore, the necessity for manual retrieval by operators increases their workload, consequently raising labor costs. On the other hand, fully automatic bottom-discharge types tend to leave residual crystals, making complete recovery difficult, and they are inferior to top-discharge types in terms of cleanability. This is where the cloth-inversion type centrifuge FLOWM comes into focus. The cloth-inversion type FLOWM eliminates the need for a scraping device, which is essential in fully automatic systems, by inverting the filter cloth to extract crystals, thus enabling complete recovery. Moreover, it allows for production in a sealed environment, reducing the risks of contamination and exposure, and it can operate fully automatically. It also boasts excellent cleanability, allowing for cleaning in a sealed state. Additionally, the opening and closing mechanism is standardly equipped and is designed to operate without requiring power, contributing to an oil-free operation.

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We received an inquiry from Company N, a manufacturer producing refined white sugar as a pharmaceutical additive, stating, "We are currently using an existing MARK 3 hydraulic machine, which is aging, and we are considering upgrading to an inverter type. However, since we operate 24 hours, switching from hydraulic to inverter with two motions will extend the production schedule due to longer start-up and braking times. We want to shorten the schedule as much as possible." In response, we proposed and delivered an inverter type with one motion instead of the existing two-motion scraper, as reducing start-up and braking times would cause it to stop due to overload. In terms of the movement of the scraper component: - In the case of two motions, the sequence is: engagement → descent → retraction → ascent. - In one motion, the sequence is: engagement → retraction only. By adopting one motion, we can shorten the production schedule. Our technical department calculated the time estimates for the one-motion setup, confirming that production could be achieved with a schedule nearly identical to the hydraulic system. Additionally, since there are no consumable scraper bellows, we could also reduce costs. This proposal was well received and highly evaluated by the client. *For more details, please refer to "Basic Information."*

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From Food Manufacturer A, we received a request stating, "We would like to update to inverter-driven systems to make various settings, maintenance, and daily operations easier. However, we want to operate the inverter-driven machines on the same schedule as before." In response, we conducted a hearing on the operating conditions of the customer's machines and proposed a specification equipped with a one-motion type scraping device after discussions. We delivered this solution. As a result of using our centrifuge, the operating conditions remained almost unchanged, and various settings, maintenance, and daily operations became easier. 【POINT】Reduction in scraping process time By equipping the centrifuge with a one-motion type scraping device, the time for the scraping process was shortened, allowing production on the desired operating cycle. Our inverter-driven scraping devices come in the following two types: - A two-motion type that performs a turning motion and a vertical motion after the small blade engages. - A one-motion type that performs only a turning motion to scrape off the cake with a large blade in one go. *For more details, please refer to "Basic Information."

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Company C, a contract manufacturer of pharmaceutical raw materials, is considering a process for laboratory use targeting a specific application and was evaluating equipment for the filtration process. Initially, they were looking into a reversible automatic centrifuge, and during their visit to the factory, they evaluated the LAC for visualizing the filtration process and decided to purchase it immediately. Additionally, since it was for lab-scale use, we arranged to deliver a unit that included a filtrate tank, a mobile frame, and a buffer tank for receiving the slurry. *For more details, please refer to the catalog or feel free to contact us.*

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We received an inquiry from Company D, a manufacturer of contract-synthesized active pharmaceutical ingredients and intermediates, asking, "Do you have a centrifuge capable of separation tests for research and development conditions? Also, is there a model that allows for easy movement and installation of the equipment?" In response, we proposed our laboratory centrifuge model LAC-2000, which was accepted. Considering the possibility of testing with very small sample sizes, we suggested a specification that allows for the installation of a basket from model LAC-400. This design enables adjustment of capacity based on sample volume and slurry characteristics, thus shortening test times. As a result of introducing our centrifuge, they reported that they can now conduct repeated separation tests with small sample sizes, leading to a significant reduction in the time required for condition setting. Regarding the detachment and disassembly of the basket for cleaning, traditional centrifuges require specialized knowledge and tools, but our LAC-2000 allows for easy detachment with general tools, which has also reduced the burden on operators. Its compact size makes it suitable for installation in laboratories, and it can be used without concern for installation location, as it operates on a 100V power supply.

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We received an inquiry from Company K, a manufacturer that produces a wide range of chemicals, stating, "We would like a centrifuge for testing purposes. Since it will be used for multiple applications, it would be greatly appreciated if the casing could be easily opened and closed, the machine could be easily cleaned, and it has a robust interlock system." In response, we proposed and delivered a centrifuge equipped with a "casing opening and closing device (manual)," "various interlock functions," and a "top cover lock cylinder." As a result of using our centrifuge, the process of cleaning the casing, which previously required heavy lifting for product changes, has been reduced to just a few seconds, significantly improving time, cost, and work efficiency. Most importantly, we have heard from the operators that the workload has greatly decreased, making it highly valued. Additionally, due to the size of the machine, we opted for a manual opening and closing device using a reduction gear instead of hydraulic drive. This device is oil-free, making it easy to use even in clean rooms and similar environments. ↓ Continuing to basic information

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We received an inquiry from our customer, Company S, which produces herbicides and pesticides, stating, "Due to handling toxic products, we ensure that protective gear such as gas masks and gloves are worn during filter cloth replacement and cleaning. However, there is a high risk to the field operators. The characteristics of the product cause the filter cloth to clog easily, necessitating regular replacements, and we want to improve the situation where operators are exposed to danger from toxic products." In response, we proposed an electronic beam screen (metal filter) that eliminates the need for filter cloth replacement, and they adopted it. As a result of using our machine equipped with the electronic beam screen, the need for filter cloth replacement was eliminated, reducing the risk of poisoning for operators. This also led to a reduction in the labor involved in filter cloth replacement and cleaning, as well as the running costs associated with filter cloths.

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We proposed and delivered a small parts dewatering machine based on the request from Company O, a metal parts manufacturer, stating, "After washing the work (complex-shaped metal parts), we are using a dewatering machine, but the water drainage is poor. We want to somehow improve the dewatering efficiency and shorten the drying time after dewatering." As a result of using our centrifuge, we received feedback that the drying process time after dewatering was shortened by 34%, leading to improved work efficiency.

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We received an inquiry from chemical manufacturer O regarding their desire to easily recover and extract crystals using a top discharge centrifuge. We proposed and delivered our top discharge centrifuge model KMβ with a bottom-open type basket without a flange for dewatering. As a result of using our centrifuge, we received positive feedback regarding: - Reduced burden on the operating personnel - Improved cleanliness of the basket inside the machine In top discharge centrifuges, operators must manually remove solid materials. However, this is quite labor-intensive, and the difficulty increases if the solids are hard. Furthermore, with medium-sized machines around 42 inches, the solids to be removed can exceed 100 kg. To alleviate this heavy labor, we considered the bottom-open type of dewatering bag. ↓ Continuing to "Basic Information"

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From K Company, a chemical manufacturer: "The filter press currently used in our existing building does not achieve a good dewatering rate, so we are considering a centrifuge. We want to automate the centrifuge, but the strength of the existing building is insufficient to install it on the second or third floor. However, we do not have the budget to rebuild the building, and we need a fully automatic machine that can be installed on the first floor." In response to this inquiry, we proposed and delivered the DIBUC model of a fully automatic suction-type centrifuge that can be installed on the first floor of the building. 【POINT】Suction transport that does not require a specific installation location ■ Equipment can be installed on the first floor The DIBUC, which features an upper suction discharge type, is a machine that simultaneously scrapes and sucks the cake after filtration and dewatering, transporting it to the next process. Instead of dropping the cake to the lower floor, it is sucked and transported to the next process, allowing the centrifuge to be installed on the first floor of the factory. ↓ Please check below for more details.

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We proposed our detachable splash guard PATAN based on the request from Company O, a pharmaceutical manufacturing company, which stated, "Since we manufacture pharmaceuticals, we need to improve cleanliness, and we particularly want to make the cleaning of the bottom surface of the basket easier." Additionally, we provided a centrifuge equipped with a casing mirror plate, casing opening and closing, and basket lift-up features to further enhance the cleanliness, which is considered crucial in pharmaceutical manufacturing.

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From the cosmetics raw material manufacturer C, we received a request stating, "When the scraping process begins, the crystals are hard, which causes scraping compensation (the scraping blade hits the crystals, creating a load that reduces the basket rotation speed, so we have to temporarily release the scraping blade to increase the basket rotation speed) to occur several times, resulting in longer scraping times (production). We would like to find a solution." After hearing about the operation conditions of the customer's machine and having discussions, we proposed a specification that includes an electric motor and a reduction gear. As a result, scraping compensation no longer occurred, leading to faster production times, and the customer was very pleased. 【POINT】 ■ Specification with electric motor and reduction gear By equipping the scraping process with an electric motor and reduction gear, the time for the scraping process was shortened, allowing production to occur at the desired operating cycle. *For more details, please refer to the catalog or feel free to contact us.

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We proposed the bottom-open type basket without a flange for the dewatering bag of our upper discharge centrifuge KMβ to Company O, a chemical manufacturer, who expressed the desire to easily extract crystals using an upper discharge centrifuge. In an upper discharge centrifuge, the operator must manually remove the solids. However, this is quite labor-intensive, and the difficulty increases if the solids are hard. Furthermore, when it comes to medium-sized machines around 42 inches, the solids to be removed can exceed 100 kg. To alleviate this heavy labor, we considered the bottom-open type of dewatering bag.

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I want to inquire about centrifuges, but there are various types, and I don't know which model to look at! Which one should I consider?" "How should I choose a centrifuge in the first place?" --Do you have such questions? Choosing a centrifuge is difficult to explain in a general way. This is because the flow of liquid and the discharge structure within the centrifuge vary depending on the size and characteristics of the particles in the liquid, as well as the viscosity of the liquid itself, making predictions challenging. Therefore, we recommend conducting actual tests with the centrifuge to select the appropriate model. Additionally, various factors influence the choice, such as how to use the centrifuge, how often to clean the machine, whether the materials being processed are toxic upon contact with humans, and where in the factory to install it. However, this time, we will introduce a method to easily select a model by sequentially considering aspects such as "how to use it" and "points of emphasis.

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We will listen to your concerns and how you would like to use the equipment, and based on that, we will comprehensively determine and propose the most suitable model of centrifuge, options, usage methods, and operating programs. It is difficult to explain how to choose a centrifuge in a general way, but in this document, we will guide you through a step-by-step selection process based on usage, making it easy to choose a model. Please make use of this information for selecting a centrifuge. [Contents (Excerpt)] ■ How to choose a centrifuge ■ Recommended centrifuge diagnosis ・ Questions ・ Diagnosis results ■ Essential elements for a centrifuge ■ Consultation on specifications and selection *For more details, please refer to the PDF document or feel free to contact us.

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The basket capacity, filtration area, and centrifugal force (800-900G) are large, allowing for large-scale and rapid processing. It is possible to control the rotation speed to match the product in order to achieve the most efficient separation during the lime and diatomaceous earth manufacturing process and to produce the best results.

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To efficiently dehydrate small plastic parts, the rotation speed and movement can be controlled according to the product specifications. ◎ Excellent cleaning properties prevent contamination. (1) Casing opening and closing mechanism If there is no casing opening and closing mechanism, it is necessary to remove bolts and lift the casing for internal cleaning. (2) Basket flatness If the basket is not flat, it is necessary to remove the basket from the main shaft and lift it for cleaning the bottom of the basket. Thanks to the mechanisms in (1) and (2), what used to take a day for machine cleaning and verification can now be completed in about 2 hours, resulting in a time reduction of 91.6%. ◎ We propose the optimal operating method for removing moisture from small parts with complex shapes that tend to accumulate water in recesses, based on dehydration tests that determine the best rotation speed and direction. ◎ We propose the optimal specifications tailored to your application and usage conditions. After confirming the usage methods and conditions, our engineers will design and create a custom solution from scratch.

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To efficiently dehydrate small metal parts such as nuts and screws, the rotation speed and movement can be controlled according to the product specifications. ◎ Excellent cleaning properties prevent contamination from foreign substances. (1) Casing opening and closing mechanism If there is no casing opening and closing mechanism, it is necessary to remove the bolts and lift the casing for internal cleaning. (2) Basket flat If the basket is not flat, it is necessary to remove the basket from the main shaft and lift it for cleaning the bottom of the basket. Thanks to the mechanisms in (1) and (2), what used to take a day for machine cleaning and confirmation can now be completed in about 2 hours, resulting in a time reduction of 91.6%. ◎ We propose the optimal operating method for removing moisture from small parts with complex shapes, such as screws and nuts, where water tends to accumulate in recesses, by determining the optimal rotation speed and direction through dehydration tests. ◎ We propose the best specifications tailored to your application and usage conditions. After confirming the usage methods and conditions, our engineers will design and create a custom solution from scratch.

• centrifuge

The basket capacity, filtration area, and centrifugal force (800-900G) are large, allowing for mass production and rapid processing. By placing the motor in the center of the machine, vibrations are reduced, and the installation area can be minimized compared to the processing volume, allowing for installation at a convenient height. The large bottom discharge outlet prevents adhesion, accumulation, and clogging of processed materials. A variety of programs can be set, and with various safety devices equipped, automatic operation is possible. It can efficiently perform filtration separation and purification processes in the fields of food manufacturing, chemical manufacturing, pharmaceuticals, and fine chemicals, with the ability to control the rotation speed to match the product for optimal results. This product has a track record of over 2,500 units delivered to domestic and international pharmaceutical manufacturing sites that must comply with manufacturing management and quality control standards such as GMP and FDA, and each machine is custom-made to suit the nature of the customer's product, usage, and specific issues. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests can also be conducted with samples for which filtration separation is desired.

• centrifuge

This is a centrifuge with a large basket capacity, filtration area, and centrifugal force (800–900G), enabling mass production and rapid processing. By splitting and opening the upper part of the machine, the interior of the basket can be easily visually inspected, allowing for cleaning inside the machine even in narrow factories with low ceiling heights. As a result, cleaning and verification of the machine's interior can be performed easily and in a short time. It can efficiently carry out filtration separation and purification processes in the food manufacturing, chemical manufacturing, pharmaceutical manufacturing, and fine chemical fields, with the ability to control the rotation speed to match the product for optimal results. This product has a track record of over 2,500 units delivered to pharmaceutical manufacturing sites both domestically and internationally, where compliance with manufacturing management and quality control standards such as GMP and FDA is required. We customize each machine to suit the nature of the customer's product, usage, and specific challenges. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests can also be conducted with samples for which filtration separation is desired.

• centrifuge

The basket capacity, filtration area, and centrifugal force (800-900G) are large, enabling mass production and rapid processing. Equipped with a casing opening and closing mechanism that opens widely at the top for both the casing and basket. When cleaning the machine, the basket area is greatly exposed, making it easier to visually inspect the basket and the interior of the machine. This allows for easy and quick cleaning and confirmation of the machine's interior. *You can check the casing opening and closing operation in the video below. It can efficiently perform separation in the filtration, separation, and purification processes in food manufacturing, chemical manufacturing, pharmaceutical manufacturing, and fine chemicals, with the ability to control the rotation speed according to the product. This product has a track record of over 2,500 units delivered to pharmaceutical manufacturing sites both domestically and internationally, where compliance with manufacturing management and quality control standards such as GMP and FDA is required. We custom-make each machine to suit the nature of the customer's product, usage, and specific issues. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests can also be conducted with samples for which filtration separation is desired.

• centrifuge

■We want to create a mechanism that does not generate dust in the clean room.■ We received a request from Company M, a manufacturer engaged in pharmaceutical research and development, stating, "Regarding the research centrifuge to be installed in the clean room, we would like to eliminate mechanisms that could potentially generate dust in order to prevent foreign matter contamination." In response, we proposed the KMβ, a "direct drive type" with the motor positioned directly below the main shaft, instead of the usual V-belt drive system. ■Results after implementation■ Since there is no V-belt for driving, dust generation due to sliding has been eliminated, allowing us to keep the work area clean. Additionally, we were able to eliminate the hassle of belt adjustments and potential issues such as belt breakage due to long-term use. ↓For more details, please check the basic information.

• centrifuge

■We want to shorten the filtration time and improve production efficiency■ We received a request from Company S, a manufacturer of pharmaceuticals, stating, "We want to shorten the filtration time and improve production efficiency." We proposed the MARK3β, which has higher centrifugal force than the existing competitor's horizontal centrifuge and poses no risk of dust (foreign matter contamination) from the belt, along with a larger processing capacity (basket volume). ■Results of the implementation■ Compared to the existing competitor's horizontal centrifuge, we were able to shorten the dehydration time due to the higher centrifugal force. Additionally, since the vibration is lower than that of the existing machine, we have received high praise for contributing to the reduction of machine noise. For more details, please check the basic information.

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■We want to cleanly extract fiber products■ Based on the request from Company T, a fiber manufacturer, to "perform dewatering of fibers and cleanly extract roll-shaped fibers from the centrifuge," we proposed a centrifuge that dewaters fiber products according to their shape and type, making it easier to cleanly extract the products. ■Results of the implementation■ By establishing dewatering and extraction methods tailored to the products, it became possible to cleanly extract fiber products, enhancing the quality of the fiber products and significantly reducing waste volume. ↓For details, please check the basic information.

• centrifuge

This is a skimming centrifuge that separates the lees contained in the mash and recovers the sake. We propose specifications tailored to processing capacity, clarity, usage, and the layout of the machine installation site. It is also possible to manufacture bottom discharge types and fully automatic operation models. The machine is easy to clean and allows for easy confirmation of cleaning, making it suitable for the production of small quantities of various types of sake.

• centrifuge

The basket capacity, filtration area, and centrifugal force (800-900G) are large, allowing for large-scale and rapid processing. It can efficiently perform separation in the manufacturing process of cosmetics such as lotions and foundations, and the rotation speed can be controlled to match the product for optimal results.

• centrifuge

When handling pharmaceutical raw materials and highly active substances, it is necessary to contain the centrifuge within an isolator to ensure the safety of the operator. An isolator designed for the separation of highly active substances is equipped with a centrifuge that can accommodate OEL levels from 0.1 to 100 μg/m3. This allows work to be conducted while ensuring operator safety in a contained environment.

• centrifuge

Protecting operators from highly pharmacologically active substances. When handling active pharmaceutical ingredients and highly active substances, it is necessary to contain the centrifuge within an isolator to ensure operator safety. B-CONTE covers the centrifuge with a gloved bag, allowing for product recovery through the gloves without direct contact with the product. It fits into any environment and can contain only the necessary areas at a low cost. This allows for operations to be conducted while ensuring operator safety in a contained state at a low cost.

• centrifuge

The basket capacity, filtration area, and centrifugal force (800-900G) are large, allowing for large-scale and rapid processing. It is possible to efficiently perform filtration separation and purification of polystyrene resin (PS resin), used in food trays and insulation materials, by controlling the rotation speed to match the product for optimal results.

• centrifuge

The basket capacity, filtration area, and centrifugal force (800-900G) are large, allowing for large-scale and rapid processing. It is possible to control the rotation speed to match the product in order to perform the separation in the filtration, separation, and purification processes of polycarbonate used in CDs and photosensitive materials most efficiently and achieve the best results.

• centrifuge

The large basket capacity, filtration area, and centrifugal force (800-900G) enable large-scale and rapid processing. It is possible to control the rotation speed according to the product in order to perform the separation in the filtration, separation, and purification processes of MMA resin manufacturing, which is used in LCD displays for smartphones and computers, as well as in automotive light covers, most efficiently and achieve the best results.

• centrifuge