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スクリーンプロセス

addressKanagawa/Sagamihara-shi Chuo-ku/Tana 3138-3
phone042-763-6661
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last updated:Nov 28, 2023
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<High-Speed Transmission Design> Screen Process Co., Ltd. Company Profile

We will meet our customers' needs through creativity and effort!

Our company was founded in 1984 with the aim of providing screen printing plate services, and we expanded into the printed circuit board business in 1992, continuing to the present day. To meet the various needs of our customers, we pursue high quality, high precision, and short delivery times, while also striving to respond accurately to the demand for lower prices. Furthermore, we aim to deliver products that anticipate future trends and contribute to a prosperous future. 【Business Activities】 ■ Printed circuit boards (multilayer boards, BGA/CSP high-density substrates, pad-on-via, aluminum substrates, and prototypes of other special wiring boards for consumer and industrial use) ■ Laser drawing, CAM editing, precision industrial photography, and a full range of screen printing services *For more details, please refer to the PDF materials or feel free to contact us.

  • Printed Circuit Board

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Simulation service

It supports S-parameter analysis, waveform analysis, and impedance analysis!

We conduct simulations at our company. We have four experienced simulation engineers on staff who can handle various types of simulations, including signal simulations, power simulations, noise simulations, and thermal simulations. If you are having issues with printed circuit boards, please feel free to consult with us. 【Supported Services (Partial)】 <Signal Simulations> ■ S-parameter analysis ■ Waveform analysis (SI analysis/channel analysis) ■ Impedance analysis (TDR) ■ Signal and power co-simulation (Power Aware SI) *For more details, please refer to the PDF document or feel free to contact us.

  • Analysis Services

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<Super Short Delivery Time> Base Material Specification Sheet

Introducing our substrate specifications, including MCL-E-67 and R-1766!

We would like to introduce the specifications of the substrates handled by Screen Process Co., Ltd. The "NP-140TL" from Nanya has a UL/ANSI grade of FR-4.0, with its main application being general-purpose, and a thermal conductivity of 0.4W/mK. For more details, please refer to the catalog. 【MCL-E-67 Specifications (Partial)】 ■ Substrate Manufacturer: Hitachi Chemical ■ UL/ANSI Grade: FR-4.0 ■ Main Application: General-purpose ■ Glass Transition Temperature ・TMA Method: 120–130 ・DMA Method: 150–160 *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit board processing machine

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Specifications for printed circuit boards with a small quantity and a variety of types.

Minimum L/S, manufacturable layer count, board thickness, etc.! Introducing our printed circuit board specifications.

We would like to introduce the "Printed Circuit Board Specifications" handled by Screen Process Co., Ltd. The maximum IVH interlayer thickness can accommodate up to 0.4t and the minimum hole diameter is φ0.1mm. We also support sequential IVH. For more details, please refer to the catalog. 【Minimum L/S】 ■ Outer layer 18μm: 100/100μm ■ Outer layer 35μm: 150/150μm ■ Outer layer 70μm: 250/250μm ■ Outer layer 12μm: 80/80μm (pads and vias cannot be mixed) ■ Inner layer 35μm: 80/80μm ■ Inner layer 70μm: 200/200μm *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Pad on Beer (Permanent Hole Filling)

Supports plate thickness up to 4.8t! We can achieve permanent hole filling for Via according to customer requests.

We offer "Pad on Via (permanent filling)" services. We support the manufacturing of pad on vias in the BGA and CSP areas. The filling of pad on vias can accommodate board thicknesses up to 4.8t. Additionally, the permanent filling ink is processed smoothly through polishing, allowing us to achieve permanent filling of vias according to customer requests. 【Features】 ■ Supports the manufacturing of pad on vias in the BGA and CSP areas ■ Filling of pad on vias can accommodate board thicknesses up to 4.8t ■ Achieves permanent filling of vias according to customer requests ■ Permanent filling ink is processed smoothly through polishing *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines

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Impedance control

Supports the manufacturing of various impedance substrates! We propose the necessary values for your design.

Our company conducts impedance simulation and coupon measurement. In recent years, there has been a growing demand for substrates that implement impedance control. To meet such needs, our company is capable of manufacturing various impedance substrates. Before or during the design phase, by providing us with specifications for impedance from our customers, we can propose the necessary values for the design. 【Introduction of Software and Equipment】 ■ Polar Instruments Impedance Simulator Si8000m v12.01 ■ Polar Instruments Impedance Measurement Device CITS880s4 *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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<High Quality> Direct Imaging System

The pad pitch is 0.5mm! It is suitable for fine pattern products.

We would like to introduce our "Direct Imaging System." It is suitable for fine pattern products such as substrates with 0.3mm to 0.65mm pitch BGA and CSP, as well as flip chip mounted substrates. Additionally, it is applicable to products requiring high alignment accuracy. Please feel free to contact us when you need assistance. 【Features】 ■ High-difficulty fine patterns ■ Fine pattern formation ■ Resist formation *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Printed Circuit Board Specifications

Information on various materials that can be handled and manufacturing conditions that can be accommodated by our company.

This is an introduction to various materials and manufacturing conditions that we can handle. For specifications not listed, please feel free to consult with us. 【Printed Circuit Board Specifications】 <Minimum L/S> ■ Outer layer 18μm: 100/100μm ■ Outer layer 35μm: 150/150μm ■ Outer layer 70μm: 250/250μm ■ Outer layer 12μm: 80/80μm (pad-on-via mixing not allowed) ■ Inner layer 35μm: 80/80μm ■ Inner layer 70μm: 200/200μm *For more details, please refer to the PDF document or feel free to contact us.

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  • Printed Circuit Board
  • Other electronic parts

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Direct Imaging System

It is now possible to create high-difficulty fine patterns like never before!

Our company has introduced the "LI-9200 Mercurex" manufactured by SCREEN PE Solutions. This has made it possible to create fine patterns with higher difficulty than ever before. 【Direct Imaging System】 ■ Manufactured by SCREEN PE Solutions ■ "LI-9200 Mercurex" *For more details, please refer to the PDF document or feel free to contact us.

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Screen Process Co., Ltd. Company Information

We respond to diverse needs, focusing on the prototype manufacturing of printed circuit boards from single-sided boards to multilayer boards!

Screen Process was established with the aim of providing screen printing plate services and expanded into the printed circuit board business in 1992, continuing to the present day. Printed circuit boards are often referred to as the heart of the electronics industry, and due to remarkable technological innovations in recent years, they have transitioned to high density, high functionality, and high multilayering. Our company strives to meet various customer needs by pursuing high quality, high precision, and short delivery times, while also making efforts to respond accurately to the demand for lower prices. Furthermore, we aim to deliver products that anticipate future directions and contribute to a prosperous future. 【Business Content】 ■ Printed Circuit Boards (multilayer boards, BGA/CSP high-density substrates, pad-on-via, aluminum substrates, and prototypes of other special wiring boards for consumer and industrial use) ■ Laser drawing, CAM editing, precision industrial photography, and a full range of screen plate services *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Printed Circuit Board "Pad on Via"

Filling holes on pads is possible for a board thickness of up to 4.8t! We support the manufacturing of BGA and CSP areas.

"Pad on Via" is a printed circuit board that supports the manufacturing of BGA and CSP areas. The filling of Pad on Via holes can accommodate a board thickness of up to 4.8t, with drill diameters ranging from φ0.105mm to φ1.0mm. (Consultation available depending on specifications) Additionally, we can achieve permanent filling of vias according to customer requests. The permanent filling ink is processed smoothly through polishing. 【Process Example】 ■ NC drilling ■ Primary copper plating ■ Hole filling ■ Curing and polishing ■ Secondary copper plating ■ Pattern formation *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Process manufacturing process

The Production Engineering Management Department will create a production plan from manufacturing arrangements to shipping, taking into account the characteristics of the product.

Our sales representatives will create a quote tailored to your requests, accept your order, and go through various processes to provide you with products that meet your needs.

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Special Technology Flat Through Hole (Pad On Via Hole)

We manufacture a variety of flat through-hole printed circuit boards.

By filling in only the BGA/CSP section, we are able to flatten the surface mount pads (compatible with 0.35mm pitch) and permanently fill all mini Via holes, among other variations, allowing us to manufacture a wide range of flat through-hole PCBs according to product specifications.

  • Printed Circuit Board

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Substrate "Impedance Control"

Impedance measurement creates test coupons outside the product! The design values for the impedance line can be simulated by our company.

In recent years, there has been a growing demand for substrates that implement impedance control. To meet such needs, our company is capable of manufacturing various impedance substrates. By providing us with impedance specifications and other details before or during the design phase, we can propose the necessary values for the design. 【Introduction of Software and Equipment】 ■ Polar Instruments Impedance Simulator Si8000m v12.01 ■ Polar Instruments Impedance Measurement Device CITS800s4 *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Substrate IVH specification substrate

Compatible with minimum hole diameter φ0.125.

The maximum interlayer thickness of IVH is 0.4mm, and it can accommodate a minimum hole diameter of φ0.125. In the future, it is also planned to support multi-layer laminated press specifications.

  • Printed Circuit Board

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Printed circuit board multilayer board

We can accommodate impedance control from 4 layers to 30 layers.

We strive to meet various customer needs by pursuing high quality, high precision, and short delivery times, while also making efforts to accurately respond to the demand for lower prices.

  • Printed Circuit Board

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Substrate for narrow pitch BGA/CSP and PGA specification high-density substrate

There are various variations depending on the board thickness and pitch.

There are various variations depending on the thickness of the board and the pitch.

  • Printed Circuit Board

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Base aluminum substrate

It is a new feature that adds "heat dissipation" and "mechanical rigidity" to the functions of conventional printed circuit boards.

Aluminum substrates are designed to add new functions of "heat dissipation" and "mechanical rigidity" to the conventional printed circuit boards. Additionally, compared to resin-based printed circuit board materials, aluminum substrates have a temperature rise of about 1/10 or less at the same power consumption, making them very suitable for components that generate heat, such as resistors carrying large currents, power transistors, and high-power LEDs.

  • Printed Circuit Board

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Manufacturing: Laser drawing, CAM editing, precision industrial photography, complete screen printing set.

As part of in-house manufacturing, we are engaged in drawing editing, laser drawing, and screen printing production.

As part of in-house manufacturing, we carry out illustration editing, laser illustration, and screen printing production. Please feel free to consult with us.

  • PLC

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Testing: Various types of reliability testing

Conducting various reliability tests increases safety and certainty.

For the manufactured printed circuit boards, it is possible to conduct the reliability tests listed below.

  • Other embedded systems (software and hardware)

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Printed circuit board single-sided board / double-sided board

We regularly handle a variety of substrate products, including FR-1, CEM-3, FR-4, high Tg materials, Teflon, and halogen-free materials.

Printed circuit boards are often referred to as the heart of the electronics industry, and due to remarkable technological innovations in recent years, they are transitioning to high density, high functionality, and high multilayering.

  • Other Boxes

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Preflux Tough Ace F2 (LX)

We will strive to pursue high quality, high precision, and short delivery times to meet your needs, while also accurately responding to the demand for lower prices.

It is a water-soluble preflux that does not contain environmentally regulated substances. Since it is a surface treatment that forms a film through a chemical reaction, it is possible to selectively form a film on the copper circuit parts.

  • lathe

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Printed Circuit Board Fine Patterning

We can manufacture items with L/S = 80/80μ, regardless of whether they are inner or outer layers.

We can manufacture items with L/S = 80/80μ, regardless of the inner or outer layer. (Depending on the content, we can accommodate L/S = 60/60μ as well.)

  • Printed Circuit Board

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