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The mascara filling machine uses an iron rubber belt and an index to transport work in a track shape at high speed. It employs a special filling nozzle that allows for filling even fiber-infused mascara without clogging the nozzle, and since the bulk is cut with a scraping action each time, there is no liquid dripping. The caps with brushes are supplied automatically, and the torque adjustment for the capper can be done via a touch panel.
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Free membership registrationThe 4-stage servo shot resolves issues with powder compression products. ■ The hardness of the product is uneven, and the compression density cannot be adjusted. ⇒ By using torque control of the servo motor for compression molding, it is compressed to a consistent product hardness without being affected by the amount of powder filled. ■ Poor air escape during compression molding leads to a two-layer phenomenon. ⇒ Air is released through multi-stage compression during the molding process. Additionally, the lower punch is lowered during powder supply for high-density filling. ■ Cannot achieve porous compression molding. ⇒ By selecting a servo motor for low pressure, stable production of sponge-like porous molded bodies can be achieved. ■ High costs and time-consuming mold changes. ⇒ Mold change costs are low, and the change can be completed in about 15 minutes. ■ The compression molding process is not visible, making adjustments difficult. ⇒ The compression molding waveform is displayed on the monitor each time and saved to an SD card. ■ Using a hydraulic press leads to variations in product quality due to rising oil temperature, poor responsiveness, loud operating noise, and issues like oil mist. ⇒ Since a servo motor is used, product quality does not change with conditions, responsiveness is good, operating noise is low, and it is hygienic.
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Free membership registration■Features of the Device - All processes that affect product quality can be selected and input through the touch panel, and conditions can be saved and retrieved. - The filling mechanism uses a servo motor, allowing for pressurized filling (back) and quantitative filling (front) with a single pump. - The pressing mechanism also uses a servo motor, performing high-speed positioning control of the vacuum pad up to a certain point, then switching to torque control for pressing. - For preliminary pressing of front-filled products, a special vacuum pad is used, allowing for molding without contaminating the intermediate plate. (Patent pending) - The safety-enhanced explosion-proof specification increases the internal pressure within the control panel to prevent the entry of flammable gases. It monitors air pressure and will cut off the power supply if the air pressure drops.
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Free membership registration■Filling Test Items ●Lipstick Mold Filling is performed using our patented bearing mold. ●Lipstick Back Filling Using oblique, capsule, rubber, and metal molds, filling is done with our patented jacket nozzle in a lifting manner. Options such as heating, core processing, cooling plates, and heating plates can be added. ●Lip Gloss With large glitter, filling is done without clogging in the nozzle even with a squeeze bottle. Additionally, options for static removal and rotational filling allow for uniform filling of glitter and pearls. ●Eyebrow/Lip Liner Using metal molds, fine shafts with diameters of φ1.5 to φ3.0 are filled and automatically loaded into containers. ●Gold Plate Melting material is poured into the gold plate. Options for heating, cooling, and vibration re-melting mechanisms can be added. ●Gold Plate Back Filling The gold plate is inverted on cloth, and the melting material is filled through the hole on the back of the gold plate. The product surface will have a cloth texture, resulting in a matte finish similar to powder products without gloss. ●Mascara With long fibers, filling is done without clogging in the nozzle even with a squeeze bottle. ●Wooden Shaft Filling is performed in a lifting manner using an ultra-fine nozzle.
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Free membership registration■Features of the Device - Uses our patented jacket nozzle, allowing for precise temperature control up to the nozzle tip, with the nozzle descending into the container for filling operations. - Employs servo motors for the filling piston movement and vertical filling motion, enabling input of conditions via numerical values on a touch panel for reproducible production. - Measures the temperature of the ogive and capsule before filling, allowing for variable hot air temperature before filling, ensuring that filling occurs at the same temperature each time. - Pitch transport uses servo motors to quickly transport holders. Core processing hot air settings for temperature, airflow, time, and frequency can be configured via the touch panel. - The cooling tunnel is designed for temperatures down to -15°C, and when the desired cooling time is input on the touch panel, the conveyor speed adjusts accordingly, ensuring products are cooled and discharged on schedule.
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Free membership registrationThe manicure filling machine performs liquid level regulated filling using sensors, allowing for filling at a constant liquid level without being affected by variations in bottle content volume. Caps and brushes are automatically supplied to the bottles, and the torque adjustment of the capper can be done via a touch panel. It is designed with an internal pressure explosion-proof specification that increases the internal pressure within the control panel to prevent the entry of flammable gases. ■ Features of the device - Two types of filling methods can be selected: ≫ Liquid level regulated filling... A method that fills at a constant liquid level without being influenced by variations in bottle content volume. ≫ Quantitative filling... A method that fills for a set time based on a timer. - Caps and brushes are automatically and reliably supplied. - The capper allows for rotation torque settings via a touch panel. - The capper head uses an air chuck method, preventing scratches on the caps.
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Free membership registration■Features of the Device 【Lipstick Mold Filling Line】 - Our filling and insertion process can be completed in about 15 minutes. - All processes that affect product quality can select conditions and input values from a touch panel and dedicated equipment, allowing for saving and retrieving conditions. - Heated and cooled aluminum plates directly contact the mold for efficient heat exchange. - The mold temperature before filling is measured with an infrared thermometer, allowing filling at the set temperature. - We use a patented jacket nozzle that accurately controls the temperature up to the nozzle tip, with the nozzle descending into the mold for vertical filling. 【Bearing Mold】 - The bearing mold has excellent gloss and release properties for lipstick due to its special material and surface treatment. - Linear bearings for positioning on both sides of the bearing mold ensure accurate centering of the lipstick base and product during container insertion. 【Lipstick Insertion Machine】 - Operators can load lipstick into containers without any direct contact with the lipstick. - Aligning the surfaces of slim-type containers is made easy.
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Free membership registration■Features of the Device - With a compact machine size and fewer attachments for holders, it reduces mold change time. - Using an optional parts feeder allows for unmanned production. All processes that affect product quality can be controlled via a touch panel, allowing for condition selection, numerical input, and the ability to save and retrieve conditions. - The filling mechanism uses a servo motor, enabling pressurized filling (back) and volumetric filling (front) with a single pump. - The pressing mechanism uses a servo motor to control the positioning of the vacuum pad at high speed up to a certain point, then switches to torque control for pressing. - For preliminary pressing of front-filled products, a special vacuum pad is used to shape without contaminating the intermediate plate. (Patent pending) - The safety-enhanced explosion-proof specification increases the internal pressure within the control panel to prevent the entry of flammable gases. - It monitors air pressure and cuts off the power supply if the air pressure drops.
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Free membership registration■Features of the Device - All processes that affect product quality can be selected and input via the touch panel, allowing for condition saving and retrieval. - A servo motor is used for torque control in compression molding, enabling free setting of press patterns from the touch panel. - The compression molding waveform is displayed on the monitor each time and can be viewed and analyzed on a computer using Excel from an SD card. - The supply of intermediate plates adopts a vacuum P&P method, reducing chocolate stops caused by plate jamming. - The two-piece handling of small items reduces variations in product weight and hardness due to the vacuum P&P method for intermediate plate supply. - To improve drop strength, adhesive application on the inner surface of the intermediate plate uses a silicone pad for adhesive transfer, preventing scattering of the adhesive and allowing for uniform application on the inner surface. - The parts feeder for intermediate plate supply is equipped with a sub-hopper, allowing for a buffer of approximately 3,000 intermediate plates for foundation use. Additionally, it features a soundproof cover to keep noise levels below 68 decibels. - The powder level in the hopper is monitored by a sensor, and when the powder level decreases, it is automatically supplied to the hopper from the feeder.
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Free membership registration■Features of the Device - To manufacture multi-color products from individual powder presses, assembly work is required; however, in multi-color production, multiple colors can be filled into a single intermediate plate, reducing both intermediate plate costs and assembly work costs. - Up to six colors of powder can be filled and molded without mixing in a single intermediate plate. - The design of the product is flexible, allowing for distinctive products to be created. - There are models available for both small batch production and mass production.
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