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This is a fully automatic crimping machine specialized for industrial use. It is ideal for batch sizes ranging from large to small, as well as for a wide variety of wire lengths, cross-sectional areas, and wire end processing. It allows for intuitive operation while being controlled by the proven Komax HMI system. We provide solutions that cater to your processing needs along with a diverse range of processing modules. 【Features】 〇 Industrial machinery and consumer devices leveraging the proven track record of the Komax Group's Alpha series 〇 An ideal fully automatic crimping machine with high versatility that can handle any challenge, whether the production volume is high or low, and regardless of whether the wires are delicate, thick, or very short 〇 Easy operation with the intuitive control system of Komax HMI 〇 Even inexperienced operators can start operating with a short training period 〇 High-speed and high-precision processing
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In the industrial machinery sector, there is a constant demand for improved product quality and increased production efficiency. In the wire processing stage, the challenges include the costs of time and labor associated with manual work, as well as variability in quality. OPTIMA addresses these challenges in wire processing and contributes to productivity enhancement. 【Usage Scenarios】 * Wire processing stages of industrial machinery manufacturers * Companies aiming for cost reduction through labor-saving measures * Companies requiring high-quality wire processing 【Benefits of Implementation】 * Labor savings through automation of wire processing * Increased product reliability through high-quality processing * Enhanced productivity and cost reduction
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In the telecommunications industry, the demand for high-quality wire processing is increasing alongside the acceleration of data transmission. In particular, the accuracy of wire connections is crucial to ensure signal stability and reliability. Improper processing can lead to signal attenuation and noise interference, resulting in decreased communication speeds and errors. OPTIMA contributes to enhancing the reliability of communication infrastructure with its high-speed processing and high-quality finishes. 【Benefits of Implementation】 - Increased productivity due to reduced processing time - Improved product reliability through high-quality processing - Reduced labor costs through automation
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In the railway industry, safety and reliability are the top priorities. Wires are a crucial element that supports the backbone of railway operations, such as signal systems and power supply, and the quality of their processing directly affects the stability of the system. Poor connections or insulation of wires can lead to serious accidents. The fully automatic wire cutting and sleeve processing device 'OPTIMA' improves the quality of wire processing and contributes to enhancing the reliability of railway infrastructure. 【Effects of Implementation】 - Improved quality of wire processing - Reduced working time - Decreased human errors - Enhanced system stability
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In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. Wires are one of the significant factors contributing to weight, and it is necessary to minimize waste in their processing. OPTIMA contributes to labor-saving by minimizing waste in wire usage and incorporating a compact design and energy-saving features. 【Usage Scenarios】 * Processing of wires used in aerospace applications * Processing of very long wires 【Effects of Implementation】 * Weight reduction through optimization of wire usage * Cost reduction through energy savings * Increased reliability through high-quality wire processing
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In the automotive industry, high-quality vehicle harnesses are required with the utmost priority given to safety and reliability. Harnesses that can withstand harsh environments are a crucial factor that influences vehicle performance. Poor connections or wire breaks can lead to serious accidents, making high-quality standards essential. The Alpha 550 G2 enables the production of high-quality harnesses through high-precision crimping, meeting the stringent demands of automotive manufacturers. 【Application Scenarios】 * Manufacturing of vehicle wire harnesses * Connections to electrical components * Processes where quality control is emphasized 【Benefits of Implementation】 * Improved product reliability through high-quality crimping * Achieving high productivity and efficiency * Reducing the burden on operators and shortening training time
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In the field of wire processing, there are challenges such as introducing automation to improve productivity, addressing the issues of reliance on veteran workers and labor shortages, securing talent, and passing on skills. Some people may have given up on automation in wire processing, thinking that frequent changes in processing specifications, small-batch production, and the uniqueness of each item make automation impossible. If you are struggling with automation in wire processing, please consult with Schroniger! Instead of aiming for full automation of all processes at once, why not consider starting with areas that seem feasible, picking priorities step by step, and automating individual processes? Manual → Semi-automation → Automation of multiple processes/lines → Full automation At the Komax Group, we listen to our customers' concerns and introduce processing equipment that matches their current production volume, types of wires, types of wire processing, and budget. Let's gradually implement automation without overextending ourselves, aiming to resolve current challenges and improve productivity! Our company offers a full range of machines and equipment related to wire processing, from semi-automatic to fully automatic processing devices. Please feel free to consult with us.
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The "ROTAR 500" is an automatic taping machine that has significantly streamlined production by visualizing the processing sequence. The linear system can be freely positioned as needed, allowing for flexible responses. It can accommodate up to two clamps, enabling the placement of connectors at the required positions without manual intervention. The robust insertion system is designed to minimize wear and extend its lifespan. 【Features】 ■ The winding head aligned on the right side avoids collisions and prevents cable jams. ■ The smart process hood opens and closes automatically, detecting operational errors. ■ The coordinated dual linear clamp arms enhance precision through automation. ■ The expanded winding head area optimizes handling time. ■ Capable of processing tape rolls with a maximum outer diameter of 220mm, reducing machine downtime. *For more details, please download the PDF or feel free to contact us.
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The "ROTAR 300" is a programmable fully automatic taping machine that incorporates the excellent technology of the "Rotar 500" into a desktop device. It allows for easy taping processing even for wire harnesses with up to 10 branching points. Visualizing the stages of the process significantly simplifies production. Using the basic machine as a platform, it can be combined with options to create seven different types of taping machines equipped with various functions. Customization is also possible with options. 【Features】 ■ Avoids collisions and prevents cable jams with a winding head aligned on the right side. ■ The smart process cover automatically opens and closes, detecting operational errors. ■ Optimizes handling time with an expanded winding head area. ■ Processes tape rolls with a maximum outer diameter of 220mm, reducing machine downtime. ■ Intuitive machine programming. *For more details, please download the PDF or feel free to contact us.
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The "ALPHA 565" is a fully automatic crimping machine with flexibility and scalability, based on the technology proven in the "Alpha 550." In addition to the basic functions of dual-end crimping and waterproof plug insertion, it is equipped with various modules such as ferrule or MIL crimping, pre-soldering, twisting, ultrasonic, and welding, allowing for a wide range of special processing. The conductor cross-sectional area range for wires is from 0.13 to 6mm², and it can accommodate up to 10mm² upon request. 【Features】 ■ Comprehensive quality monitoring with CFA+, CFA, ACD, and Q1250 ■ High-performance and long-lasting machine parts (Alpha 550 platform) ■ Real-time exchange of all quality and processing data via Komax HMI ■ Easy adjustment and expansion of machine settings and structure ■ Clear configuration of the user interface (HMI) for easy training of operators *For more details, please download the PDF or feel free to contact us.
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"OPTIMA" is a fully automated wire cutting and tube insertion system with a modular and flexible platform that accommodates diverse production capabilities and operating volumes according to various materials. With an ergonomic and intuitive design and high processing speeds, it provides a highly versatile solution. It guarantees high quality through a fully controlled process. The basic design is upgradeable, and necessary functions can be subdivided and added as needed according to the requirements of the manufacturing process. [Features] - Vision control equipped with artificial intelligence - Functions to minimize wire waste and reduce power consumption - Compact design with energy-saving standby mode functionality - Complies with CE standards and has obtained CE labeling *For more details, please download the PDF or feel free to contact us.
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The "MRO 200" is a UV laser wire marking device suitable for small to medium production, achieving efficiency and compactness with excellent price competitiveness. Unlike inkjet, it provides stable marking unique to lasers, preventing various cable identification errors in advance. Unlike hot stamping, there is no risk of cable degradation. Since no manual marking preprocessing is required, the labor costs for cable identification are reduced. 【Features】 ■ Easy and quick spool replacement and cable setup ■ Automatically identifies two different wires and changes fonts during cable cutting ■ The EasyProd software significantly enhances the flexibility of production data processing ■ The automatic calibration system for the laser reduces interference with the machine ■ Quick access to the entire device through the side panel *For more details, please download the PDF or feel free to contact us.
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The "KTR 5" is a compact taping machine from Komax equipped with an open winding head. It is suitable for taping wire harnesses longer than 1.5 meters with operator control. Since very long wire harnesses can be positioned on the machine from the side or front, it can reduce taping processing time. With unlimited tape length, wires can be easily processed in meters. It can save up to 25% more tape compared to manual taping. 【Features】 ■ Manual roller feed for flexibility ■ Speed adjustment is freely possible with a foot pedal ■ Optional rewind device to avoid unintended twisting and perform taping of various cables ■ Optional pulling tool that can be added later ■ Safety cover mounted on the hood to maximize operator safety *For more details, please download the PDF or feel free to contact us.
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In the manufacturing industry, maintaining product quality and ensuring safety are extremely important. The bundling and protection of cables and wires are crucial processes that affect the durability and reliability of products. Particularly in manufacturing environments, a variety of cables and wires are used, and their proper protection is essential for maintaining product performance. Inadequate protection can lead to product failure or performance degradation. The portable taping tool 'KTHB Spot' can be used after a short training period and allows for immediate taping processing even in locations without power. [Usage Scenarios] - Bundling and protecting cables and wires - Processing short cables or tape lengths - Improving work efficiency on the production line [Benefits of Implementation] - Reduction in work time - Decrease in tape waste - Improvement in product quality
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In the automotive industry's quality control, the reliability of wire harnesses is crucial. Reliable insulation and securing that can withstand vibrations and temperature changes are required. Improper taping can lead to electrical system troubles and a decline in product performance. The KTB P series is an ideal machine for spot taping of wire harnesses, as well as taping of wires printed with marking tubes or inkjet. 【Usage Scenarios】 - Insulation of wire harnesses - Spot taping - Securing - Taping - Marking 【Benefits of Implementation】 - Achieving high-quality wire harnesses - Reducing work time - Improving product reliability - Cost reduction
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In electrical work sites, the insulation treatment of wires is extremely important for ensuring safety. Especially in narrow spaces or sites with complex wiring, ease of wrapping insulation tape and work efficiency are required. Poor insulation increases the risk of electric shock and fire, making reliable insulation treatment essential. KTHB Smart is a tabletop model that can be installed anywhere and allows for quick and easy taping operations with foot pedal control. This enables a reduction in work time while ensuring reliable insulation treatment. 【Usage Scenarios】 - Insulation of wire connections - Bundling of cables - Insulation of terminal parts 【Benefits of Implementation】 - Reduction in work time - Improvement in insulation treatment quality - Enhancement of work efficiency
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In the automotive industry, securing safety and reliability makes the bundling of wire harnesses a very important process. Reliable bundling that can withstand vibrations and temperature changes is required, and reducing work time is also a significant challenge. KTHB Smart addresses these challenges by achieving simple and efficient taping operations, even in a desktop model. 【Usage Scenarios】 * Manufacturing of automotive wire harnesses * Bundling of in-vehicle electronic device cables * Cable bundling in small-lot, diverse production 【Benefits of Implementation】 * Reduction of work time * Assurance of stable taping quality * Improved work efficiency through space-saving design
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In the manufacturing industry, there is a demand for improving the efficiency of taping work in harness processing. Manual taping can lead to variations in quality and increased work time. Maintaining a certain level of quality while reducing work time is essential for enhancing productivity. KTHB Micro addresses the challenges in manufacturing by streamlining manual taping work and achieving high-quality finishes. 【Usage Scenarios】 * Taping on harness boards * Spot taping * All types of taping work 【Benefits of Implementation】 * Reduction in work time * Stabilization of quality * Cost reduction
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In the manufacturing industry, the taping of wires and cables is essential to ensure product quality and safety. However, manual taping is time-consuming and labor-intensive, which can reduce work efficiency. This challenge becomes particularly evident in the production of small quantities of diverse products and in taping short cables. KTHB Fix is an efficient and space-saving tool for mobile taping or spot taping that can process short distances without downtime. This enables the optimization of taping operations in manufacturing settings. 【Usage Scenarios】 * Taping very short tape lengths or branched short cables * Taping operations in small-batch, diverse production * Mobile taping or spot taping 【Benefits of Implementation】 * Optimized processing time without downtime * Direct taping immediately without insertion into equipment * Efficient taping through manual processing
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In the electronics industry, the miniaturization of products is progressing, and along with it, the precision and efficiency of wire processing have become crucial. Optimal wire handling is required in limited spaces, and processing defects can impact the overall quality of the product. The B340 Rotary Wire Stripping Machine addresses these challenges through high-precision stripping processing. 【Usage Scenarios】 - Manufacturing of small electronic devices - Wiring processing for precision instruments - Environments where space-saving is required 【Benefits of Implementation】 - Improved product reliability through high-quality processing - Increased productivity due to reduced working time - Enhanced flexibility by accommodating various cables
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The advancement of automation in the machine tool industry is essential for improving productivity and reducing costs. The automation of wire processing significantly contributes to achieving these goals. In particular, high precision and stability are required for processing complex cables and multi-core cables. The B340 rotary wire stripping machine addresses these challenges and supports the efficiency of automated lines. 【Usage Scenarios】 * Wiring of machine tools * Automated production lines * Manufacturing of cable harnesses 【Benefits of Implementation】 * Reduction of processing time * Achievement of high-quality processing * No programming knowledge required * No adjustments needed when replacing cables
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In the robotics industry, the reliability of wire connections in movable parts is crucial. Robots are exposed to repetitive motions and vibrations, so if the processing precision of the wires is low, it can lead to disconnections or poor contact, resulting in operational failures of the robot. The B340 Rotary Wire Stripping Machine enhances the reliability of wire connections through high-precision stripping, contributing to the stable operation of robots. [Application Scenarios] - Robot arms - Mobile robots - Wiring for various sensors [Benefits of Implementation] - Improved quality of wire processing - Reduced working time - Increased operational rate of robots - Lower maintenance costs
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In the automotive industry, harnesses are crucial components that support the vehicle's electrical systems, and their quality and reliability significantly affect the car's performance. In harness manufacturing, the precision of wire stripping is extremely important to prevent connection failures and short circuits. Improper stripping can lead to poor contact and insulation issues, potentially impacting vehicle safety. The B340 Rotary Wire Stripping Machine contributes to quality improvement and work efficiency in harness manufacturing through high-precision stripping. 【Usage Scenarios】 - Harness manufacturing departments of automotive manufacturers - Electrical component manufacturers - Harness repair and maintenance 【Benefits of Implementation】 - Improved harness quality due to enhanced stripping precision - Increased productivity through reduced work time - Establishment of a flexible production system capable of handling various types of wires
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In the machinery industry, the shortage of labor in the manufacturing process of control panels has become a challenge. In particular, the processing of wire harnesses requires a significant amount of labor and can become a bottleneck in productivity. Manual harness processing not only takes time and effort but also tends to result in variations in quality due to human errors, thus necessitating automation to reduce labor. The fully automatic wire harness manufacturing device 'Zeta 650' automatically processes up to 36 types of wires, contributing to labor reduction and productivity improvement in control panel manufacturing. 【Usage Scenarios】 - Control panel manufacturers - Automation of wire harness processing - Response to small-lot production of various types 【Effects of Implementation】 - Reduction of harness processing time by up to approximately 50% (manufacturer's estimate) - Reduction of labor costs - Stabilization of quality
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In the industrial machinery sector, there is a demand for increased efficiency in harness processing for control panel manufacturing. Manual harness processing can be time-consuming and labor-intensive, potentially becoming a bottleneck in productivity. Additionally, rising labor costs are also a challenge. The fully automatic wire harness manufacturing device 'Zeta 650' can quickly process up to 36 types of wires into a state ready for wiring in control panels, contributing to the automation, labor reduction, and productivity improvement of control panel manufacturing. 【Usage Scenarios】 - Control panel manufacturers - Industrial robot manufacturers - Machine tool manufacturers - Automation line construction companies 【Benefits of Implementation】 - Reduces harness processing production time by up to approximately 50% (manufacturer's estimate) - Capable of production from batch size 1 - High-quality processing just in time
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In the automotive industry, as the electrification of vehicles progresses, the demand for wire harnesses is increasing. The harness processing stage is a critical factor that influences quality and delivery times, necessitating the establishment of an efficient production system. Manual harness processing comes with risks such as increased labor costs, variability in quality due to the skill level of workers, and the potential for delivery delays. The Zeta 650 addresses these challenges and contributes to improving productivity for automotive manufacturers and suppliers. 【Usage Scenarios】 - Production lines of automotive manufacturers - Wire harness suppliers - Prototype and small-scale production 【Benefits of Implementation】 - Reduces harness processing production time by up to approximately 50% (manufacturer's estimate) - Reduces labor costs - Stabilizes quality - Shortens delivery times
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In the manufacturing industry, particularly in the control panel manufacturing sector, cost reduction and shortening delivery times are important challenges. To address the rising production costs, there is a demand for the establishment of efficient production lines through automation and digitalization. In addition to optimizing each process, the collaboration between processes is also crucial. The Komax Zeta improves efficiency in wire processing and pre-wiring processes, contributing to cost reduction. 【Use Cases】 * Wire processing in control panel manufacturing * Semi-automation and full automation of wire harness processing 【Effects of Implementation】 * Reduction in production time * Cost savings * Improved quality
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We flexibly respond to various production volumes and quality requirements of our customers, offering options such as crimp processing, waterproof plug insertion, and various quality control tools. The design of the Sigma 586 is modular, allowing for easy updates by adding crimp modules and waterproof plug modules, as well as customization to meet individual customer requirements. It performs open-end wire position adjustments smartly and fully automatically, efficiently and accurately processing open-end lengths ranging from 40 mm to 90 mm.
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The Alpha 550 G2 guarantees reliability and excellent production results with high performance, high durability, and very short setup times. Evolving from the proven Alpha series, the flexible Alpha 550 G2 can be equipped with features tailored to customer needs, such as crimping presses, waterproof connector modules, and optical crimp monitoring. With clear user guidance, tasks like wire positioning can be performed directly on the module, allowing for quick setup and changeovers. This enables even new operators, who may not be familiar with the work, to learn how to operate it with just a short training period.
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The "Strip Series B540" is a coaxial cable stripping device suitable for processing coaxial cables, multi-core cables, and single-core cables. Thanks to its 4-blade structure, it can process even extremely thin, strongly adhesive insulation materials that are somewhat non-circular. A well-thought-out control system, reproducibility accuracy, and sophisticated precision mechanisms ensure high productivity. By focusing on ergonomic operation and user-friendly programming through a 7-inch color touch screen, productivity has been further enhanced. 【Features】 ■ Strip length up to 100mm (3.94") and raw material diameter up to 17mm (0.67") ■ Easy-to-read high-resolution 7-inch color touch screen ■ Quick and intuitive operation with S.Drive B Series software ■ Rotary cutting mechanism with 4 blades for accurate stripping ■ High-sensitivity trigger mechanism *For more details, please refer to the PDF document or feel free to contact us.
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The "Strip Series B440" is a coaxial cable stripping device developed specifically for coaxial cables, multi-core cables, and single-core cables. Equipped with three rotating blades, it can process simple stranded cables and multi-core cables with a cross-sectional area of 0.05 to 70 mm² (30 to 2/0 AWG) and a diameter of up to 12 mm (0.47"). It is suitable not only for demanding materials such as PUR, PVC, rubber, and textile glass braid but also for stripping materials like Kapton and silicone sheaths. 【Features】 ■ Strip length up to 50 mm (1.97") and raw material diameter up to 12 mm (0.47") ■ Easy-to-read high-resolution 7-inch color touchscreen ■ Fast and intuitive operation with S.Drive B Series software ■ Rotary cutting mechanism with three blades for precise stripping ■ High-sensitivity trigger mechanism *For more details, please refer to the PDF document or feel free to contact us.
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The "Cut & Strip Family E300" is a fully automatic cable cutting and stripping device equipped with high performance, optimized operability, and excellent processing stability. The 10-inch touchscreen features functions that are clearly laid out. With the "Quick Run Mode," production can be executed immediately with just a few clicks. Additionally, various feed belts and roller coatings enable optimal transport of cables. 【Features】 ■ Intuitive new user interface for efficient operation ■ Software support for quick troubleshooting ■ Programmable grip axis for higher precision ■ Tool-free guide replacement ■ Includes short piece kit ■ Different belt materials tailored for various applications *For more details, please refer to the PDF document or feel free to contact us.
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The "Cut & Strip Family E400" is a fully automatic cable cutting and stripping device that offers high performance and excellent processing stability. The 10-inch touchscreen has functions that are clearly arranged, significantly improving operability. Predefined and validated standard parameters support the rapid creation of processing data. The intuitively designed user interface of the S.Drive software aids in creating order programs and product programs, enhancing performance. 【Features】 ■ Processes conductor cross-sections from 0.14 to 16 mm² (26 to 6 AWG) and wire outer diameters from 0.8 mm to 12.5 mm ■ Intuitive new user interface for efficient operation ■ Software support for rapid troubleshooting ■ Programmable grip axis for higher precision ■ Tool-free guide replacement ■ Belt drive system with built-in short piece kit *For more details, please refer to the PDF document or feel free to contact us.
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The "Strip Series B240" is a coaxial cable stripping device characterized by its extremely wide range of processing methods. Equipped with two rotating X-type blades, it can process simple stranded wires and multi-core cables with a cross-sectional area of 0.013 to 13 mm² (36 to 6 AWG) and a diameter of up to 9 mm (0.35"). High productivity is achieved through repeat accuracy, mechanical precision, and short work steps. 【Features】 ■ Strip length up to 39 mm (1.53") and raw material diameter up to 9 mm (0.35") ■ Clear high-resolution 5-inch color touchscreen ■ Quick and intuitive operation with S.Drive B Series software ■ Rotating cutting mechanism with two blades for precise stripping ■ High-sensitivity trigger mechanism *For more details, please refer to the PDF document or feel free to contact us.
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The 'Gamma 448', equipped with the essential functions required for wire processing machines, features a rotary strip with core wire damage detection and waterproof seal insertion, allowing for the integration of proven high-performance modules tailored to customer applications. We offer various options to achieve the high precision required for automotive harness processing. 【Features】 ■ Capable of incorporating a rotary strip unit with core wire damage detection functionality. ■ Can accommodate a variety of crimping modules that ensure high quality. ■ Compatible with various applicators thanks to a press machine with a variable stroke function. ■ Compact design that is ergonomically easy to operate. ■ Quick changeover and setup in a short time. ■ Standardized with parts from our products Alpha 530/550, simplifying and reducing component costs. *For more details, please download the catalog or contact us.
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The C1370 and C1340 crimp modules ensure quick setup changes when installed in Komax's latest fully automatic wire processing machines. By directly controlling the wires from the module, significant reductions in setup time are possible. This improves productivity with high precision and reduced production time.
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"KTHB Fix" is an efficient and space-saving tool for mobile taping or spot taping that can process short distances without downtime. Equipped with a cutting function, it optimizes processing time without any downtime. Taping can be done directly and immediately without the need for insertion into time-consuming devices. 【Features】 ■ Optimizes processing time without downtime ■ Direct and immediate taping without insertion into devices ■ Equipped with a cutting function ■ Suitable for processing short cables or tape lengths ■ Efficient taping through manual processing *For more details, please download the PDF or feel free to contact us.
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**Shortening Production Time – Reducing Inventory Levels** ● Short lead times – Significantly reduce production time ● Minimize the number of work-in-progress inventory ● Optimize the production process **Improving Final Product Quality through Automation** ● Maintain high quality and reduce dependence on operators ● Reliable loading of small components ● Force monitoring throughout the loading process ● Monitoring of core wire contact with optional ACD (Automatic Conductor Detection) feature **High Flexibility** ● Standardized equipment – Quick and individual setup changes possible ● Infinite adaptability *For more details, please refer to the PDF document or feel free to contact us.*
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【Efficient Automation of Processes】 ● Manufacturing time reduced by up to 50% ● End-to-end data flow from electrical CAD or DLW to the machine ● Efficient and timely production from batch 1 upwards ● Simplified wiring with suitable wire deposition 【High Productivity】 ● Batch or continuous production without switching ● Automatic wire selector accommodating up to 36 types of wires ● Automatic marking of wires using inkjet marking ● Processing of 5 types of ferrules using a single CM 1/5 GS module 【Reliable Processing of the Highest Quality】 ● Processable conductor cross-section: 0.22 mm² to 6 mm² ● High-quality modules and components ● Ensuring consistently high-quality production fully automatically Making the production of control panels more efficient. Please also refer to this video. https://www.youtube.com/watch?v=AYA43VbZVus *For more details, please refer to the PDF document or feel free to contact us.
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The heat shrink tube, air tube, electric wire, plastic band, and other diverse materials are designed to be cut to precise lengths (up to a maximum of 1,000 m). The operation of lota330 is user-friendly, providing accurate and reliable processing. 【Features】 ■ Simple and intuitive, enhancing user convenience ■ Operated using a combination of five keys and a touch panel ■ Versatile and high-speed, ideal for processing various materials ■ Accommodates a wide range of diameters up to 25 mm, with a maximum width of 82 mm and a maximum cross-sectional area for electric wires of 35 mm² ■ Capable of processing up to four pieces simultaneously in parallel, resulting in high productivity ■ Accurate and precise ■ Equipped with multiple support rollers and a belt drive ■ Manual setting of the belt drive spacing and material diameter is possible ■ Adjustable pressure settings
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The "KTHB Mini" is a portable electric taping tool that can be used for harness assembly. It can process at twice the speed of typical taping tasks due to its high rotation speed. It allows for quick and easy taping of relatively long lengths. The control is very simple, and the consistent tension of the tape ensures wrinkle-free taping. 【Features】 ■ Reduces work time with high tape winding speed ■ Usable with minimal training and in various working positions ■ Developed to accommodate products with longer tape winding lengths ■ Effective for overlapping taping of lengths over 50cm ■ High quality in handheld operation *For more details, please download the PDF or feel free to contact us.
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The "Zeta 650" is a fully automatic harness manufacturing device that can perform various harness processing tasks such as length measurement cutting, stripping, marking, and terminal crimping automatically. It can quickly process up to 36 types of wires to a state ready for wiring in control panels, contributing to the automation, labor reduction, and productivity improvement of control panel manufacturing. By automating processes that were previously done manually, it is possible to reduce the production time of harness processing by up to approximately 50% (according to the manufacturer's estimates). It can produce from a batch size of 1 and perform high-quality processing just in time. 【Features】 ■ Batch processing and sequence processing are possible without setup changes. ■ Network integration eliminates the need for data input, minimizing errors. ■ Up to 13 processing modules can be installed. ■ A quality check module is also available as an option. ★ We are currently accepting requests for free product demonstrations. Please contact us if you are interested. (Customers wishing to see sample processing will be given priority.) Additionally, you can view materials summarizing the benefits of automation and product features via the download button below.
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"KTHB Micro" is a tool that allows for easy taping and spot taping, even on harness boards. It serves as the first step in ensuring reproducible quality compared to manual taping, with consistent tape tension and ergonomically designed movements that achieve uniform angles and wrinkle-free processing. Developed to accommodate short tape lengths, it can process standard adhesive tape up to 19mm wide, with an inner diameter of 1.5 or 1.25 inches. 【Features】 ■ Saves time with continuous tape processing ■ Equipped with a cutter function ■ Accommodates short tape lengths ■ Guarantees wrinkle-free taping due to consistent tape tension ■ Processing is controlled through consistent manual operation with a mobile device *For more details, please download the PDF or feel free to contact us.
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The Zeta/Omega series has a variety of module lineups necessary for harness manufacturing, including up to 36 types of wires, mark tube insertion, inkjet marking, various terminal crimping, ferrules, ultrasonic welding, resistance welding, pre-soldering, waterproof seals, and connector insertion. It significantly reduces (or completely eliminates) setup change work associated with diverse wire and terminal processing, greatly improving productivity through work efficiency and reduced working time. Furthermore, it can import output data from electrical CAD processing information, eliminating the hassle and errors of program input. 【Features】 ■ Wire types: Up to 36 types ■ Mark tubes: Supports various mark tube insertions according to customer specifications ■ Inkjet: Available in multiple colors, capable of equipping up to 2 colors ■ Crimp terminals: Can process up to 13 types without setup changes ■ Ferrules: Can process up to 5 types without setup changes with one unit ■ Modular system: Allows selection from various modules to configure specifications for each customer ■ Sequence production: Produces various harnesses one by one, eliminating process loss and product inventory ■ Housing insertion mechanism: Capable of inserting various housings with one machine
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In response to customer requests, the pioneer of fully automated wire processing, Komax, will begin selling the M1650, a fully automatic marking tube module. The M1650 can be installed on our wire harness manufacturing machines, Zeta 640/650, along with other processing modules. Features: - Easy setup changes. Sequence processing is possible. - Compared to manual processing, production time can be reduced by up to 80%. - Up to two units can be installed on the Zeta 640/650. - Compatible with flat, oval, and round tubes.
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