ピーエムティー List of Products and Services

The "Desktop NC Micro Machining Machine Micro MC-2" features an attractively compact design with the smallest footprint in its class. It is rare for a desktop model to achieve high precision, allowing for fine machining of brittle materials such as glass and acrylic. This makes it ideal for the fine groove processing of microreactors essential for cell culture and the small-diameter hole processing of micro-well plates. Powered by AC100V, it is compact enough to be installed in various locations and is suitable for low-cost capital investment. The MC-2 comes standard with DNC functionality, enabling processing of 3D data without concern for size limitations. Additionally, it supports both dry and wet processing as standard. 【Examples】 ■ Microreactor channel groove processing ■ Acrylic shape processing, fine hole processing ■ Aluminum spherical surface processing ■ Alumina ceramic shape processing * It is also used for in-house processing and tensile test specimen machining.

• Other machine tools

The precision hole-drilling laser processing machine "TLSM-401" is a laser processing machine that achieves a processing speed of 500 holes in 1.5 seconds and a processing accuracy of 5µm (for Φ0.2mm holes) through its unique optical system and high-speed laser scanning technology.

• Other processing machines

The high-power fiber laser processing unit [TLFD-100] is a genuine processing unit that combines absolute processing capability with high power (100W) and the ease of use and versatility of a laser marker. It compactly integrates the laser oscillator, galvanometer scanner, and control unit, making it safe and easy for beginners in laser processing to use.

• Laser marker
• Other machine tools

◆The perfect stage for ultra-precise positioning! The stage is the heart of the equipment, governing its accuracy. At PMT, we manufacture ultra-precise stages that can be used in equipment such as wafer inspection systems and exposure systems, which require high positioning accuracy and repeatability.

• Other machine tools
• Other electronic parts
• Other machine elements

Since our establishment, we have been engaged in the contract processing of precision parts for production equipment in the semiconductor and electronic components industry. The advanced processing technology we have cultivated by continuously meeting our customers' high precision requirements is named "Bisei Processing." This technology enables us to create beautifully intricate shapes, akin to traditional crafts, in response to our customers' needs. 【Supported Materials】 ■ Ceramic materials including cemented carbide, alumina, and zirconia. ■ We also precisely process difficult-to-cut materials such as silicon carbide and silicon nitride. We can process materials provided by customers, and we also respond to requests for material procurement using our extensive network. Please feel free to consult us for technical inquiries or estimates. 【Processing Methods】 ■ Microprocessing ■ Cutting processing ■ Grinding processing ■ Wire electrical discharge machining *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Other molds
• Ceramics

The nano-UP series is a compact nano stage that achieves extremely high control resolution and repeatability by incorporating a high-precision feedback scale and piezo actuators. By rapidly switching between a stepping motor (for coarse motion) and piezo (for fine motion), it enables smooth positioning at the nano scale. The lineup includes three types and four models: a one-axis stage, a θ stage, and an inclined stage, which can be freely combined according to your application needs. We also welcome inquiries about customization, so please feel free to consult with us.

• Other machine elements

Supports both dry and wet processes as standard. It can process not only metals but also ceramics, resins, and wood, making it suitable for testing new materials and for manufacturers handling various materials, all with this one machine. Multiple items can be processed within the effective stroke range of A4 size. Conversely, even for small lot items, there is no need to worry about cost increases.

• Resin processing machine
• Other processing machines

The nano-UP series is a compact nano stage that achieves extremely high control resolution and repeatability by incorporating a high-precision feedback scale and piezo actuators. By rapidly switching between a stepping motor (for coarse movement) and piezo (for fine movement), it enables smooth positioning at the nano order. The lineup includes three types and four models: a single-axis stage, a theta stage, and an inclined stage, which can be freely combined according to your application needs. We also welcome inquiries regarding customization, so please feel free to consult with us.

• Other machine elements

The Ceramic Air Slide RC series is a completely non-contact guide using air static pressure. Unlike LM guides and cross guides, it does not generate vibrations from rolling, resulting in extremely low sliding resistance and enabling high-speed movement. Additionally, it maintains a small posture accuracy (pitching and yawing) value, ensuring high straightness, making it ideal for stages of devices that require high-precision motion, such as measuring instruments and semiconductor manufacturing equipment. By using alumina ceramics with excellent rigidity, there is almost no aging deterioration, and lubrication with oil or grease is unnecessary, allowing for maintenance-free use for a semi-permanent period.

• Other machine elements

A stage unit that governs the precise operation of the device. By utilizing our comprehensive ultra-precision axis control technology (axis harmonization force), it is possible to apply it to various devices through combinations with optical system units and inkjet heads, among others. Leveraging the know-how cultivated through the design and manufacturing of a wide range of machinery and devices, we propose combinations tailored to our customers' applications, specifications, and budgets. We also sell the stage unit individually, so please feel free to consult with us.

• Other process controls

Compared to conventional abrasive grains, diamond and CBN abrasives have a higher thermal conductivity, which helps to suppress the temperature rise of the workpiece, thereby improving processing quality. Additionally, due to their high hardness, they provide excellent cutting performance and generate less wear, leading to reduced running costs. ■ Large protrusion of abrasive grains Since the base material, bonding agent, and abrasive grains are firmly fixed together, there is a significantly lower occurrence of peeling of the plating and detachment of the abrasive grains compared to typical electroplated tools. Furthermore, about two-thirds of the abrasive grains are protruding, which dramatically improves the efficiency of rough machining. The lifespan is usually 4 to 5 times that of standard electroplated tools and 50 to 100 times that of resin bond tools. *Tool lifespan depends on the material and shape of the workpiece. ■ No shape distortion Since the abrasive grain layer is fixed in a single layer to the base material, there is no shape distortion, ensuring stable finishing dimensions of the workpiece. Additionally, the abrasive grains are arranged without overlapping, allowing grinding chips to be smoothly discharged and preventing clogging. ■ Low machining heat The significantly exposed abrasive grains perform cutting operations that are close to machining, resulting in lower specific grinding energy. This helps to reduce the heat generated during processing, thereby minimizing thermal effects on the workpiece and stabilizing dimensional and shape accuracy.

• Grindstone
• Other cutting tools

◆If you're looking for precision, this is the machine for you. The upper camera recognizes alignment marks, allowing for positioning through image processing. Processing can be easily combined with etching, blasting, photolithography, etc., without being affected by the shape of the workpiece. The takt time for additional processing can also be significantly reduced. It is capable of processing all materials, from resins and ceramics to metals, glass, and brittle materials like silicon!! 【Examples】 ■ Alumina ceramic shape processing ■ Zirconia ceramic drilling (φ90μm holes) ■ Aluminum spherical surface processing ■ Acrylic shape processing and fine hole processing (φ100μm) ■ Pyrex glass groove width 100μm ◆ Also for tensile test specimen processing machines.

• Other machine tools

We will cut through your concerns such as 'the blade tip is damaged or worn too quickly,' 'I want to automate the cutting process,' 'I want to eliminate burrs and edges during cutting,' and 'I want to slice thinner!' ■ Industrial Precision Blades Reduce running costs with high cutting quality and wear resistance! Industrial precision blades are made of carbide, boasting an overwhelming lifespan and high cutting quality compared to conventional steel blades due to their wear resistance. In addition to eliminating the need for secondary processes like finishing and cleaning, they can be re-sharpened and reused even after wear, contributing to reduced running costs. ■ Industrial Precision Molds & Press Cutting Systems Smoothly automate the cutting process! We also manufacture customized machines! Utilizing the know-how gained from designing and manufacturing molds and automatic machines, we propose industrial precision molds and press cutting systems that can be integrated into existing production lines. With features tailored to your budget and requirements, such as additional processing through image processing and automatic transport of workpieces by robots, we can create a cutting system unique to your company! Using our extensive technology and knowledge, along with our unique network, we provide comprehensive and multifaceted solutions suitable for all cutting-related challenges!

• Processing Contract
• Other cutting tools
• Other work tools

We, PMT, specialize in precision machining of "high hardness" materials such as carbide and ceramics, primarily providing contract processing of precision parts and molds for the electronics industry. To meet a wide variety of processing needs in terms of materials and precision, we possess various types of machining equipment, including surface grinding machines, vertical and horizontal machining centers, and jig grinding machines, ranging from small to large. Our guaranteed precision is ±1μm for parallelism, flatness, and squareness. Additionally, to enhance product quality and customer satisfaction and trust, we conduct pre-shipment inspections based on a strict quality control policy by our quality management and quality assurance departments. 【Processing Methods】 ■ Micro Machining ■ Cutting Machining ■ Grinding Machining ■ Wire Electrical Discharge Machining *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Other molds
• Ceramics

Do you have concerns or requests such as 'I want to reduce overtime, but we don't have enough staff' or 'I want to reduce contact with people to prevent the spread of infectious diseases'? PMT will solve them all at once. Our company supports the introduction of automation systems utilizing AGVs and AMRs for logistics warehouses and manufacturing sites, primarily from requirement definition to simulation. Additionally, since we have implemented simulation software, those working from home or telecommuting can consult and receive support for labor-saving measures while being present at their location. [Reasons to Choose PMT] ■ Proposals based on survey data from over 100 manufacturers both domestically and internationally ■ Established cooperative relationships with multiple robot manufacturers ■ Utilization of simulations can shorten the period for conceptual design and effectiveness verification ■ Implementation of manufacturing and logistics simulation software ■ If there are site layout information and other details, discussions on labor-saving measures can be advanced solely through web meetings *For more details, please refer to the PDF materials or feel free to contact us.

• Other services
• simulator
• Other FA equipment

We will solve the problem of not achieving results with the introduction of autonomous transport robots. Before implementation, we verify the appropriate number of units to be introduced. Additionally, by modeling the actual AGVs/AMRs/arm robots to be implemented, we can also design the layout of the entire factory. We offer a wide variety of AGVs/AMRs to meet our customers' needs, so please feel free to contact us. 【Features】 ■ Maximizing the use of simulations for effectiveness verification - Verification of the appropriate number of units to be introduced before implementation - Possibility of designing the layout of the entire factory ■ Diverse AGVs/AMRs - A wide range of AGVs/AMRs tailored to customer requests *For more details, please refer to the PDF document or feel free to contact us.

• simulator
• Other services
• Analysis Services

The "Micro MC Series" is a compact microprocessing machine primarily designed for R&D applications. It operates on AC100V power supply (domestic), allowing it to be installed in limited spaces, and, unlike typical small processing machines, it supports both dry and wet processing as standard. It is ideal for low-cost equipment investment for a wide range of processing needs. Custom-made devices can also be proposed according to your requirements and budget. 【Features】 ■ Compact design of the housing ■ High performance ■ Supports both dry and wet processing ■ Ideal for low-cost equipment investment ■ Compatible with various materials, including ceramics and metals ◆ Examples For in-house processing and tensile test specimen processing machines Feel free to contact us!

• Other processing machines
• Other machine tools

◆Solving the Challenges of Photolithography with Direct Drawing The maskless exposure device performs direct drawing on the workpiece using a DMD (Digital Micromirror Device). By eliminating the enormous costs and time required for photomask production, the challenges of traditional photolithography processes are resolved, making the prototyping of semiconductor devices more accessible. ◆Selectable Exposure Modes Since 2016, a fine exposure mode utilizing pixel interpolation technology has been standard. While the throughput time is longer compared to the standard exposure mode, the data reproducibility of diagonal lines and curved patterns is significantly improved. ◇What is DMD? DMD refers to hundreds of thousands of tiny mirrors arranged in a grid pattern. By illuminating these mirrors and controlling each one ON/OFF, image data created with general-purpose CAD is projected onto the workpiece. The light source uses LED light, which is long-lasting and economical.

• Other semiconductor manufacturing equipment

◆SPS Sintering Method The SPS (Spark Plasma Sintering) method, invented in Japan in the early 1960s, is a technique that fills powdered raw materials into a mold and applies current to sinter them. It can produce uniform dense bodies even from difficult-to-sinter materials, reducing the time to about one-tenth of conventional methods and power consumption to about one-third to one-fifth. Today, it is a highly valued technology in Europe, the United States, Asian countries, and BRICs nations. ◇Functionally Graded Materials (FGMs) Metals and ceramics, easily machinable materials and superhard materials. FGMs are "materials whose composition, structure, and physical properties are integrated continuously or stepwise in the thickness direction or spreading direction" to achieve a balance of conflicting properties that are difficult to integrate. They were proposed in Japan in the mid-1980s, conceived within the context of space plane concepts. Starting with thermal stress-relief type FGMs, there are also porosity-graded FGMs that can impart strength and corrosion resistance to porous materials, and FGM superhard materials that can be machined, all of which are inventions that overturn previous concepts, stemming from the ideas of customers.

• Other metal materials
• Other polymer materials
• Ceramics

◆If you seek precision, this is the machine for you. The upper camera recognizes alignment marks, allowing for positioning through image processing. Processing can be easily combined with etching, blasting, photolithography, and more, without being affected by the shape of the workpiece. The takt time for additional processing can also be significantly reduced. ◇AC100V power supply that can be used anywhere The greatest feature of the Micro MC series is its convenience. It is compact and powered by AC100V, expanding installation options and making it suitable for low-cost capital investment.

• Other machine tools

◆Wide Range of Processing Applications Compatible with a wide variety of materials, from resins and metals to brittle materials like glass and silicon, as well as ceramics! Suitable for research and development purposes, and can also be used as a mass production machine. The effective stroke is a reassuring 240×250×100mm. With a full cover design, wet processing is possible on a tabletop. ◇AC100V Power Supply That Can Be Used Anywhere The biggest feature of the Micro MC series is its convenience. It is compact and powered by AC100V, making it easy to install anywhere, ideal for low-cost equipment investment. 【Examples】 ■ Microreactor channel groove processing ■ Acrylic shape processing, fine hole processing ■ Aluminum spherical surface processing ■ Alumina ceramic shape processing ■ In-house processing ■ Tensile test specimens

• Other machine tools

The "SPS Super Hardening Series" is a new super hard material created by adding a unique sintering process to carefully selected nano-sized carbon tungsten (WC) powder. It combines hardness and strength that surpass traditional cemented carbides, making it suitable for various usage environments. Since it uses only the world's smallest class of fine WC powder, its hardness ranks among the top in super hard materials. It excels in corrosion and wear resistance and is less prone to oxidation, allowing for high mirror precision to be maintained over time. 【Features】 ■ Excellent wear resistance → Uses only the world's smallest class of fine WC powder ■ Excellent heat resistance → Does not contain cobalt, which has a low melting point, making it less prone to thermal expansion, melting, or plastic deformation, suitable for processing at high temperatures ■ Achieves no-binder hardening → Adopts a domestically produced discharge plasma sintering method → Rapid heating due to self-heating allows for meticulous sintering while preserving the material's characteristics For more details, please contact us or download the catalog.

• alloy
• Other metal materials

◆Optimal for Machining Brittle Materials Supports both dry and wet processing as standard. With high precision, which is rare for tabletop models, it can perform fine processing of brittle materials such as glass and acrylic, making it ideal for the fine groove processing of microreactors essential for cell culture and the small diameter hole processing of micro-well plates. ◇AC100V Power Supply That Can Be Used Anywhere Compact and powered by AC100V. With a small footprint, it can be installed anywhere, making it ideal for low-cost capital investment. The MC-2 comes standard with DNC functionality, allowing for processing of 3D data without worrying about size. 【Examples】 ■ Microreactor channel groove processing ■ Acrylic shape processing, fine hole processing ■ Aluminum spherical surface processing ■ Alumina ceramic shape processing ◆ In-house processing ◆ For tensile test specimen processing machines as well

• Other machine tools

It is a compact and low-cost anode bonding support device suitable for research and experimental purposes. It consists of a vacuum chamber, a high-temperature heater section, and a high-voltage unit necessary for bonding experiments.

• Semiconductor inspection/test equipment
• Bonding Equipment

Disassembly and cleaning of the pump body, as well as repairs of malfunctioning parts, parts replacement, and assembly testing, will be carried out meticulously by technicians with many years of expertise. Standard replacement parts include bearings, O-rings, and oil, all of which will be replaced with parts that comply with the manufacturer's standard replacement parts. If special replacement parts or additional work are required, we will contact the customer and resume work only after obtaining their consent, so please rest assured. ■ Delivery Time The standard delivery time is based on one month (from the time we receive it to shipping). If it takes time to receive special replacement parts, we will keep you informed. If you are in a hurry, we can also accommodate requests within 1 to 2 weeks, so please feel free to consult us. ■ Main Testing and Inspection Items 1. Common Items (Reported) Achieved pressure, current value, leak check pass/fail 2. Common Items (Internal Management Record) Exhaust blockage acceleration test 3. Special Items (Reported) 45-60Hz capacity (Ed DP), exhaust capacity (Ed MBP) 4. Others (Internal Storage Record) Operation of each sensor, vibration, flow rate, continuous operation, etc.

• Calibration and repair
• Other services