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1. Features - Capable of cutting and grinding processing with a single machine. - Equipped with a 3-axis linear motor specification and 1nm scale. - Overall accuracy at the 1μ level. - Achieves the lowest price range in the industry for machines of the same class. 2. Specifications - CNC 3-axis, minimum command resolution of 10nm - Processing range of 100×180 - Built-in spindle with 40,000 min-1 - Guide axis and spindle share the same linear structure - In-machine measurement using a touch probe
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Free membership registration"What about heat resistance?" "What about strength?" When the type of material changes, it can be a hassle to look up each property... In response to such customer feedback, we have released a comprehensive catalog that covers various physical properties of high-performance materials, allowing for easy comparison and examination! The materials we can accommodate are categorized into "five categories": - Ceramics (fine ceramics, machinable ceramics) - Plastics (polyimide, PBI, various engineering plastics) - Metals (alloys, rare metals, carbide, various general metals) - Carbon (isotropic graphite, CFRP) - Glass (quartz, Tempax) Additionally, we also offer surface treatment options: - Surface treatments (ion plating, CVD, thermal spraying, blasting, precision cleaning) We also include overseas materials that can help reduce costs. Our company operates a contract processing business and can handle a wide range of requests. We solve customer issues through machining, laser processing, and various other processing technologies. Please feel free to contact us!
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Free membership registrationOur company specializes in contract processing of various high-performance materials. Please feel free to contact us for inquiries starting from just one drawing or one piece. The materials we can handle are categorized into "five categories": - Ceramics (fine ceramics, machinable ceramics) - Plastics (polyimide, PBI, various engineering plastics) - Metals (alloys, rare metals, carbide, various general metals) - Carbon (isotropic graphite, CFRP) - Glass (quartz, Tempax) We also offer surface treatment services. - Surface treatments (ion plating, CVD, thermal spraying, blasting, precision cleaning) There are various categories and types of high-performance materials, and we have released a comprehensive catalog that summarizes the physical properties of representative materials for easy reference. Our company provides a one-stop solution from material processing to surface treatment, offering products from single pieces to mass production. If you have specific challenges or themes regarding material selection, we would appreciate it if you could refer to our catalog. We also include overseas materials that can help reduce costs. If you have any questions or concerns, please feel free to let us know.
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Free membership registrationPoint 1: TELEC certified Point 2: Built-in 5G module Point 3: Equipped with antenna Standard equipped with TELEC-compliant antenna and module for domestic use. The 5G-compatible all-in-one model "Edge Tank TM" series has been released. * A 5G line contract with a telecommunications provider is required. * Please prepare your own SIM card. (Support is also available from us) In conventional industrial computers: - No TELEC certification - Modules and antennas sold separately - Overseas specifications Most 5G models were not immediately usable in Japan. Therefore, we have released the "Edge Tank TM" series, which comes standard with TELEC-certified modules and antennas, fully supporting the benefits of 5G: - High-speed, large capacity - High reliability, low latency communication - Multiple simultaneous connections, etc. It is expected to be active in various industries and business scenes: - Smart factories - Transportation, mobility, logistics - Construction sites - Smart cities - Agriculture, forestry, and fisheries, etc. Please feel free to contact us for details such as specifications.
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Free membership registrationIn mechanical processing, it is extremely difficult to pursue tact time and improve processing quality. The technology that solves such concerns is "Laser Microjet." Laser Microjet = Water Laser Processing is a method that guides a laser to the material using a water jet as thin as a human hair. 【Processing Target Materials】 - Ceramics (alumina, aluminum nitride, silicon carbide, etc.) - Silicon - Metals (copper, aluminum, stainless steel, alloys, etc.) - Diamond, etc. 【Processing Content】 - Holes - Grooves - Cutouts - Shape processing, etc. By utilizing the total reflection phenomenon at the interface of the layered water jet, the laser beam is irradiated onto the material. Since the water jet continuously strikes the target workpiece, the thermal effects of the laser are minimized to the extreme, preventing phenomena such as burn marks due to material melting and resulting in a high-quality processed surface finish. This innovative processing technology achieves high precision and high aspect ratio cutting, hole, and groove processing of materials such as metals and ceramics. *Laser Microjet is a trademark of the processing technology developed by SYNOVA. Please feel free to contact us.
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Free membership registrationTo realize the vast concept of DX (Digital Transformation), it involves: - Extracting each individual issue - Solving and evolving on-site challenges through digitalization - Repeating and accumulating these processes This will also serve as a step towards solving management challenges. However, on-site issues vary greatly depending on the industry and situation, and there are many aspects that remain unclear regarding where to start. Therefore, we have compiled a collection of "Small DX" case studies that are easy to understand and not based on scale. We are currently offering this collection for free. It includes various examples using industrial computers from HPC Systems, and we hope it can serve as a reference material to help realize your company's DX. We encourage you to download it. Additionally, if you have any interest in the details of the content, please feel free to reach out. Thank you very much.
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Free membership registrationUsing a water jet laser, it is possible to downsize a 12-inch silicon wafer to 8 inches. We offer contract processing for various wafers including silicon, SiC, patterned wafers, and GaN. Additional processing with a water jet laser results in minimal thermal impact, ensuring damage-free outcomes without chipping on either side. It is also possible to add notches and orifices in compliance with SEMI standards. Even for SiC, which is typically considered a difficult material to machine, the high absorption rate of the laser allows for additional processing that is not achievable with conventional machining. Please feel free to contact us for more information.
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Free membership registrationTo realize the vast concept of DX (Digital Transformation), it involves: - Extracting each individual issue - Solving and evolving on-site challenges through digitalization - Repeating and accumulating these steps This will also serve as a step towards solving management issues. However, on-site challenges vary greatly depending on the industry and situation, and there are many aspects that may not be clear regarding where to start. Therefore, we have compiled a collection of "Small DX" case studies that are easy to understand and simple, not based on scale. We are currently offering this for free. It includes various examples using industrial computers from HPC Systems, and we hope it can serve as a reference material to help realize your company's DX. We would appreciate it if you could download it. Additionally, if anyone is even slightly interested in the details of the content, please feel free to reach out. Thank you very much.
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Free membership registrationTestable Processable Materials: Alumina, zirconia and other oxide-based materials, aluminum nitride, *Please inquire about other materials. Regarding Shapes: Thin items below palm size Control possible at the micron level Complex shapes unique to 3D printing *Difficulties with sharp corners and straight grooves that are challenging with conventional methods We invite you to experience the capabilities of 3D printers. The unique corner radii of machining are a concern specific to grinding, but 3D printers can achieve shapes that are extremely close to sharp corners due to layering. Processes such as hollowing out grooves, square holes, steps, and machining of extremely small sizes, which are difficult with conventional machining, can be reproduced based on free design. Since test machining is naturally necessary when considering the introduction of equipment, we will sequentially provide guidance on test machining based on the content. This time, in addition to oxide-based materials, we are now able to handle aluminum nitride. If you have any concerns regarding the limitations of conventional methods with various products using aluminum nitride, please feel free to consult with us. We also look forward to discussions on parts design that leverage thermal conductivity, such as new heat sinks and around heaters. Depending on the consultation content, we will flexibly respond not only with light curing but also with proposals using conventional methods.
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Free membership registration*For more details, please refer to the catalog.* 〇Equipped with physical keys Enhances convenience even in challenging environments such as outdoors or warehouses where precise operations are difficult. Allows for smooth input tasks and software switching. 〇Equipped with a top barcode scanner Effectively scans just by holding it up for tag reading, compatible with 1D and 2D barcodes. 〇Equipped with a front RFID/NFC reader 〇Tough body that withstands harsh environments Complies with dust and water resistance IP54 standards. Rugged casing that can withstand drops from 1.2 meters. 〇Rich customization options Example: Changing to a front camera, improving waterproofing with a rubber cover Various customizations are possible (requires consultation). Please feel free to contact us.
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Free membership registrationA box-type computer equipped with two NVIDIA T4 GPUs, featuring a compact chassis measuring 225mm in width, 292mm in depth, and 140mm in height, and implementing 16GB of GPU memory (GDDR6). Each GPU board consumes 70W, providing excellent performance per watt, enabling high-speed processing with nanosecond-level precision required for edge computing. This system serves as an edge AI computing platform, processing data exchanged between cloud and industrial control system networks, reducing communication costs by transmitting only the necessary data, and allowing installation in environments such as factories due to its robust chassis. It achieves real-time processing through improved latency. The inference engine is equipped with the "NVIDIA T4 Tensor Core GPU," capable of supporting performance from FP32 to FP16, INT8, and even INT4 precision, delivering up to 40 times the performance of a CPU. This makes it suitable for AI systems that require advanced inference capabilities, such as security monitoring, digital transformation, and appearance inspection devices/systems.
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Free membership registrationIntroducing the completely cable-free and fanless edge computer "EDG-GM1000," equipped with the NVIDIA Quadro RTX3000 MXM3.1 GPU module, ideal for AI inference and learning at the edge. **Overview** The "EDG-GM1000" is a robust GPU computing platform that supports embedded MXM GPU expansion. It is a compact and highly reliable high-performance computing system that encompasses a wide range of necessary features for edge applications such as data logging, gateways, image processing, and artificial intelligence. *Depending on your usage requirements, you can easily add or change necessary I/O connectors such as Gigabit LAN, 10 Gigabit LAN, PoE, DIO, and RS232/422/485.* The GPU is the key to ultra-fast image processing, and it can be equipped with the NVIDIA Quadro RTX3000 MXM3.1 GPU module with Tensor cores. It achieves high throughput and low latency while maximizing GPU utilization, streamlining deep learning training and inference, and expanding the possibilities of edge computing.
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Free membership registration1. Contract Processing 【Processing Details】 Cutting, welding, drilling, countersinking, grooving, trimming, film removal, etc. 【Laser Types】 Femtosecond, picosecond, UV, IR, YAG, YVO4, fiber, CO2, excimer, green laser, ultra-high aspect ratio water jet laser, and others. 【Materials】 Various ceramics, metals, resins, glass, etc. We select appropriate processing equipment based on the materials and processing details, and we accept orders starting from test processing. If preparation from the base material is required, we can also prepare it in the desired material and shape at our company. 2. Contract Manufacturing of Desktop Laser Processing Machines We also accept contract manufacturing of customer-specific desktop laser processing machines that eliminate unnecessary functions. You can freely select the transmitter based on the processing details. 3. Nano-Level Stage Control Laser Processing Machines We can also accept contract manufacturing of compact laser processing machines for ultra-precision processing that enable stage control at the nano level, comparable to photolithography. Control of X, Y, and Z can be done with a minimum of 10 nanometers, and the transmitter can be freely selected based on the processing details. 4. Chinese Fiber Laser Oscillators Our cost-effective Chinese-made fiber laser oscillators are offered at less than half the price of existing manufacturers. *Processing examples can be downloaded from below.
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Free membership registration1: World-class beam quality The fundamental single-mode fiber laser achieves the world's smallest core diameter (14 µm) and possesses the highest level of beam quality. Additionally, the multi-mode fiber laser maintains class-leading quality without significantly degrading the single-mode beam quality, thanks to its unique beam coupling technology. This high beam quality enables equivalent processing performance at lower optical output compared to conventional lasers. 2: High resistance to reflected light When processing highly reflective materials like copper, strong reflected light can return into the fiber, potentially leading to the failure of the oscillator. Our unique measures against reflected light have been experimentally confirmed to prevent damage to the oscillator even under vertical incidence. 3: Flexible beam shaping technology using an optical head with beam mode control function The greatest feature of the beam mode control technology is the freedom of mode design. It allows for the modification of the beam mode into any desired shape, achieving optimal patterns and intensity distributions for the processing material. 4: Sputtering suppression achieved through beam mode control Even under conditions where sputtering typically occurs, it is possible to reduce sputtering by using beam mode control technology.
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Free membership registrationDue to limitations in positioning accuracy, certain processes could not be realized; however, by equipping a stage at the level of high-precision machine tools, laser processing is now possible while controlling at the nano level. Various types of transmitters can be mounted depending on the target workpiece and processing content. Other customizations are possible, so please check the reference specifications and feel free to contact us.
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Free membership registrationWe offer various grades of alumina ceramics at our company. - High purity 99.99% - High purity 99.99% translucent - Purity 99.0% - Purity 99.5% alumina for machining, available in sizes up to Φ600 - Purity 99.5% alumina for machining with short delivery times - Purity 99% overseas alumina, suitable for cost-effective mass production, also compatible with pure water washing - Sapphire In the semiconductor/display manufacturing equipment sector, various specification requirements are demanded. There are numerous grades of alumina, ranging from high-purity high-end products to cost-focused alumina that requires insulation properties and mechanical characteristics with only a certain level of high purity. We can meet all such diverse alumina requirements. While large items over one meter fall under the domain of specialized manufacturers, we have alumina for machining in stock up to Φ600, allowing us to provide according to requested delivery times. We respond to various needs with one-stop solutions, from pure water washing to semiconductor-grade precision cleaning, mirror finishes, and hand wrapping. Please feel free to consult with us first.
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Free membership registrationThis is a super low-cost laser marker equipped with a high-quality fiber laser and galvanometer scanner. The fiber laser output can be selected according to its application from: - 20W - 30W - 50W - 100W The standard equipment includes the laser, galvanometer optical system, work table, computer, lighting, dedicated software, and laser safety glasses. An optional safety cover can also be installed. We are always accepting test processing requests for introduction. Please refer to the catalog for specifications. Feel free to contact us.
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Free membership registrationWater jet laser processing is a method that uses water as a medium to transmit laser to the processing point for laser machining. Recently, near-infrared light propagates through a water jet with a diameter of 30 micrometers and reaches the workpiece. 〇 High-quality burr-free cutting 〇 Minimal thermal impact due to the use of water as a medium 〇 No need for focus adjustment 〇 High aspect ratio cutting 〇 Deep micro-drilling 〇 Wide process window We have successfully matched with high-power IR lasers and developed a new method to combine with high-performance fiber lasers. This method reliably couples multi-kilowatt IR laser beams without damaging the water jet nozzle, enabling ultra-high aspect ratio cutting of aluminum over 2 mm thick using a small nozzle of 50 micrometers. The target materials can include a wide range of metals, resins, and ceramics. Please feel free to contact us first.
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Free membership registrationThis is an introduction to various laser processing services that enable high-quality micro-machining, particularly targeting difficult-to-cut materials. 【Types of Lasers】 Pico-second, YAG laser, YVO4 laser, Fiber laser, CO2 laser, etc. Pulse widths from 20 ps to 200 ns, including continuous wave (cw). We can provide processing tailored to the materials and processing quality. With the coordinated operation of galvanometer scanners and stage drives, it is possible to perform high-precision micro-machining over a wide area. In particular, by using ultra-short pulse lasers with pulse durations below a pico-second, we achieve processing with extremely minimal thermal damage to the area surrounding the processed part. - Non-thermal - Non-contact - High precision - Dry processing 【Target Materials】 - Various ceramics - Glass - Metals - Resins - Other various materials can be processed. With a rich lineup of laser oscillators, we offer a selection of processing materials that are not available from other companies, allowing us to take on all kinds of micro-machining challenges. Furthermore, if you request our services, we can prepare materials in various patterns, from test pieces of high-performance materials to products processed based on drawings. Please feel free to consult with us first.
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Free membership registrationThe overseas-produced high-purity fused quartz PQ series requires purity equivalent to that of domestic manufacturers and achieves dense quality at a low price, making it isotropic graphite. Two grades are available according to the required purity: - PQ8 - PQ8H These can be selected based on the application. 〇 PQ8 is high-purity fused quartz manufactured by electric melting method, demonstrating excellent high-temperature performance. It is a product with low OH group levels. 〇 PQ8H is suitable for even stricter environments requiring higher purity, with lower alkali and aluminum content. As consumables, quartz processed products face stringent demands not only in quality but also in cost. This is particularly effective in reducing costs for high-precision processed products in medium to large lots. Please feel free to inquire about the PQ series, which achieves high quality at low prices.
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Free membership registrationThe ceramic for molds "NPZ-28" is a composite ceramic that successfully combines high wear resistance and chipping resistance at a high level. "NPZ-28" was developed by Japan Tungsten Co., Ltd. as a material for mold parts used in the press punching of copper-based workpieces. It is made primarily of WC, the main component of cemented carbide, mixed with ZrO2, and since WC (which is conductive) is the main component, wire electrical discharge machining is also possible. As an example: "Cutting Edge" - Achieves a lifespan approximately twice that of conventional ultra-fine particle cemented carbide. - The regrinding allowance is about one-fifth. This has successfully reduced the regrinding labor for molds and extended the lifespan of mold parts, achieving both a reduction in running costs and increased efficiency. If you have any issues or themes related to mold peripheral parts, please feel free to contact us first.
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Free membership registrationLaser Processing Examples 3. Hole Processing in Ceramics *Photos are also included in the PDF catalog. Please download and check. [Example] Material: Alumina Hole Diameter: 50μ Pitch: 0.25mm Using a 400W fiber laser from Furukawa Electric, hole processing has been performed on 0.65T alumina.
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Free membership registrationIntroducing high-purity carbon that demonstrates excellent performance in demanding manufacturing processes requiring high purity, low particle count, and long lifespan.
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Free membership registrationDue to the fixed dimensions of various high-performance materials, there will inevitably be waste from offcuts and material loss during processes such as milling and polishing when cutting to arbitrary sizes. Therefore, we propose a cutting process using a wire saw that allows for the simultaneous slicing of fixed-size materials to the customer's desired thickness without waste. Especially for high-performance materials, which often include difficult-to-cut materials, the cutting process itself is not easy; however, by using high-quality diamond wire, we achieve clean cutting surfaces and ensure flatness and parallelism at the micron level. Since the outer dimensions, finishing thickness tolerances, and quantities vary by material, please inquire each time. We can flexibly respond to requests for contract processing from material procurement as well as mass production using our inventory. Please feel free to contact us.
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Free membership registrationLaser Processing Examples 2. Fine Hole Processing for Various Metals *Photos are also included in the PDF catalog. Please download and check. [Examples] Material: Copper, Molybdenum, Platinum Hole Diameter: 10μ, 20μ, 100μ Pitch: 0.2mm Using a 4W UV laser for hole processing, there is minimal thermal impact on copper, and roundness is achieved.
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Free membership registrationSetter faces various challenges, such as high-temperature environments and reactions with the workpieces during the firing process. Under these harsh conditions, ceramic setters are widely used. The setter is made from high-purity alumina, designed as a porous material with a pore diameter of 10 microns. It can withstand temperatures up to 1600°C, making it suitable for ceramic firing. We can customize the zirconia coating and groove shapes according to the customer's requirements. Please feel free to contact us.
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Free membership registrationSetter for various challenges such as high-temperature environments and reactions with workpieces during the firing process. Under these harsh conditions, ceramic setters are widely used. N-99PM is based on high-purity alumina and is porous with a pore diameter of 10 microns. It can be used as a setter for ceramic firing, with a maximum operating temperature of 1600°C. We can customize the zirconia coating according to the fired products and adjust the groove shape to meet customer specifications. Please feel free to contact us.
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Free membership registrationLaser Processing Examples 1. Fine hole processing on various types of glass *Photos are also included in the PDF catalog. Please download and check.
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Free membership registrationIn ceramics, traditional manufacturing methods have limitations on the shapes that can be produced, and molding methods using precision molds are costly and time-consuming, with similar restrictions on reproducible shapes. This time, we have achieved manufacturing using a 3D printer with light curing technology. We can create various complex shapes that are smaller than the size of a palm. For example, alumina particles smaller than 1 micron are mixed with UV-curable resin to create a slurry using a stirrer, and then shaped by irradiating UV light. The particle size is very fine, below 1 micron, and due to the advanced stirring technology used, the particles are distributed very uniformly, resulting in a very smooth finish and surface after firing. We not only offer proposals and sales of the equipment itself but also provide contract processing based on 3D data received. The materials include information on manufacturing methods and examples of shapes, so please check them as well. If you have any questions, please feel free to contact us.
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Free membership registrationWe have achieved a strength that exceeds that of sapphire, which is single crystal alumina, by more than 20%. The purity of alumina is 99.99%, which is ultra-high purity. Unlike sapphire, which can only be manufactured through complete machining from the raw material, our ceramics manufacturing method allows for cost reduction, especially for mass-produced parts. Additionally, we can manufacture using press molding and injection molding, enabling cost reduction through mass production of small parts while maintaining high strength. Replacement of sapphire parts, enhancement of alumina parts' strength, and high-purity alumina for mass-produced parts, etc. We will solve various challenges in high-load environments. Please feel free to contact us first.
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Free membership registrationAlumina ceramics, even as insulators, have inherent limits to their voltage endurance. However, the alumina ceramics N-9H and N-999S, proudly produced by Nishimura Ceramics, boast a high insulation resistance that prevents insulation breakdown even at over 6000V with a thickness of just 0.3mm. Additionally, their volume resistivity maintains high efficiency not only at room temperature but also at elevated temperatures exceeding 100°C. In high-temperature processes, the resistance of the base material has its limits, making these ceramics suitable for environments where insulation breakdown must be withstood at high temperatures, and where a higher voltage, safer, and higher purity insulator is required. Unlike regular alumina ceramics, which may have particle structures influenced by sintering aids or voids, resulting in a less dense particle arrangement, this high insulation resistance alumina ceramic features an ultra-dense particle structure that maximizes the inherent properties of alumina ceramics. Please feel free to contact us for more information.
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Free membership registrationStandard Specification Image Laser Processing Device (Desktop Type) - Mounted Laser: Fiber Laser (1064nm, 532nm) (Other lasers can also be mounted) - Output: 5W to 20W - Stage Stroke (XYZ): 100×100×10mm - Resolution (XY Stage): 1μm - Stage Speed (XY Stage): Several mm/sec - Processing Method: Objective Lens, Focusing Lens, etc. * CAD reading and processing support available Features 1. High Precision Processing Small spot size (less than 10μm) - Constant focal light - Co-focal - Equal line width - High precision stage (repeatability, resolution) 2. Wide Compatibility with Samples 3. Multifunctional - Manual mode, automatic mode support - Pseudo 3D processing - Semi-automatic alignment function - Laser power control 4. Low Power (Compatible with 100V power supply) 5. Compact Size (500×400mm) 6. No Optical Adjustment Required We accept inquiries regarding the selection of emitters based on the processing target materials. We can achieve various processing, so please feel free to contact us. * Test processing is possible.
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Free membership registrationBy using ultra-short pulse lasers with a duration of less than picoseconds, we achieve processing with extremely minimal thermal damage to the surrounding area. - Non-thermal - Non-contact - High precision - Dry processing Additionally, we can perform fine processing on various materials: - Diamond = hard - Glass = brittle - Plastic = soft - CFRP = composite We process a wide range of materials. By utilizing high-output laser processing machines, we offer a selection of processing materials that is unmatched by other companies, allowing us to take on all kinds of fine processing challenges. Furthermore, we can modify surfaces and apply water-repellent treatments, and we accept contract processing starting from a single prototype. When you request our services, we can prepare materials in various patterns, from test pieces of high-performance materials to products processed based on drawings. Please feel free to consult with us first.
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Free membership registrationAt Narasaki Industries, we are offering a booklet titled "Introduction to Ceramics - Manufacturing Methods and Costs, Volume 4," which provides an explanation of ceramic manufacturing methods! Ceramics are often perceived as "expensive materials" and "high processing costs." To reduce manufacturing costs, it is essential to choose the appropriate manufacturing method based on the required shape, precision, and quantity. This document highlights four manufacturing methods proposed by Narasaki Industries, along with their respective advantages and disadvantages. [Contents] ■ Various physical properties of ceramics ■ Manufacturing methods for ceramics (1) Firing from green processing (2) Various molding processes (3) All machining from fired materials (4) Processing by overseas manufacturers *This document can be viewed immediately via "PDF Download." Please feel free to contact us with any inquiries.
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Free membership registrationThere are compatibility issues such as heat resistance and wettability with molten metals, but our company offers a variety of ceramic materials, and we can select based on conditions such as: - Dense quality - Porous quality Typically, production is done using a mold, similar to casting, but we also have standard products available, so there may be cases where no mold is needed. Please feel free to contact us first.
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Free membership registrationThe overseas-made Fine Carbon T series requires a purity equivalent to that of domestic manufacturers, achieving a dense quality and low price in isotropic graphite. With a dense quality grade produced by CIP molding, you can choose from the following based on their strength: - T391 - T925 - T953 〇 T391 is a high-purity dense carbon produced by CIP molding, possessing versatile characteristics suitable for various fields, equivalent to isotropic graphite from domestic manufacturers. 〇 T925/T953 are high-rigidity grades with excellent bending and compressive strength, making them ideal for areas where concerns about breakage due to load exist. Additionally, we also offer a lineup of carbon from POCO. This series demonstrates significant cost reduction, especially in high-precision processed products in medium to large lots. Please feel free to contact us regarding the T series, which achieves high quality at low prices.
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Free membership registrationThe overseas-produced alumina ceramics CA series requires the same grade of purity as domestic manufacturers, achieving a dense quality at a low price. The alumina purity options are: - 95% - 99% - 99.5% and can be selected according to the application. 〇 95% alumina demonstrates significant cost advantages for high-precision parts in medium to large lots through low-pressure injection molding using simple molds. By performing finishing processes on all units instead of relying on single-shot molding, high precision is achieved. Additionally, it is possible to create 3D structures that leverage the molding. CA-95 is optimal for use in environments with low purity requirements, being insulating and dense. 〇 Purities of 99% and above can be manufactured as high-purity dense alumina ceramics using CIP molding, making them suitable for use in semiconductor and LCD manufacturing equipment with strict purity requirements. CA-99 boasts a wealth of experience in electronics-related applications and is compatible with pure water washing and vacuum packaging. Isn't that ceramics over-specification? Please consider the CA series, which allows for cost reduction while maintaining quality.
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Free membership registrationAt Narasaki Sangyo, we are currently offering a document titled "Introduction to Ceramics Vol. 3 - About Processing Accuracy and Shapes," which introduces standard processing accuracy for ceramics, reference values for our processing accuracy, and actual processing examples! The document includes photos showcasing various processing examples such as flat grinding and mirror finishing, blast treatment on alumina, round blade processing on zirconia, and screw shape processing on macor. It also introduces the processing machines used. Along with "Vol. 1 What Materials Are Available?" and "Vol. 2 Four Keywords for Material Selection," this serves as a useful introductory resource for ceramic processing. [Contents] - Various physical properties of ceramics - About processing accuracy - Dimensional tolerances - Flatness and parallelism - Surface roughness - Fine holes/grooves - Examples of special shapes *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn addition to the conventional room temperature specifications, we also offer a 250°C specification (non-continuous) to accommodate demanding processes. We can propose various grades according to the required heat resistance temperature. Furthermore, we have low outgassing specifications available for processes that require strict particle management, such as semiconductor manufacturing. Please feel free to contact us for more information.
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Free membership registration[Narasaki Sangyo Co., Ltd. Comprehensive Catalog] We can provide a one-stop solution for various needs, from machinable ceramics, fine ceramics, engineering plastics, and special metals such as titanium and high melting point metals, to surface treatments like ion plating and thermal spraying. We offer a range of functional materials centered around ceramics, focusing on short delivery times, low costs, and high quality, from prototyping to mass production. In particular, we have received positive feedback from many customers for our high-precision processing of machinable ceramics and fine ceramics, as well as our ability to respond to short delivery times for ceramics, which are typically long-lead-time materials, through all machining processes. Based on the know-how cultivated in ceramics, we are engaged in various high-performance material contract processing. Please feel free to contact us. [Contents] - Machinable Ceramics - Fine Ceramics - Special Section on Fine Ceramics: "Silicon Nitride," "Silicon Carbide" - Heat Dissipation Ceramics - Special Metals - Engineering Plastics - Surface Treatment/Coating, etc. We have listed various handled materials and their physical properties. For more details, please contact us or download the PDF materials.
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Free membership registrationBy layering and pressing conventional polyimide films, it has become possible to machine them into a sturdy sheet material. While retaining the heat resistance, electrical insulation, mechanical strength, and chemical properties traditionally associated with polyimide films, we can now offer thickness sizes of 0.3 to 0.5t that were previously unavailable through laminated thermal bonding of the films. As insulation and thermal insulation materials. As components for semiconductor manufacturing equipment, etc. As electronic components and substrates. We anticipate demand in various fields. Please feel free to contact us.
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Free membership registrationCFRP is broadly categorized into two types: "PAN-based" and "pitch-based." Our company recommends "pitch-based" CFRP. Compared to PAN-based CFRP, pitch-based CFRP excels in tensile modulus (stiffness) and is particularly suitable for stiffness design applications. (PAN-based CFRP excels in tensile strength and is often used for strength design applications.) 【Heat】 In terms of heat resistance, there are special grades ranging from 80°C to a maximum of 250°C, with a coefficient of thermal expansion lower than that of ceramics and high thermal conductivity grades exceeding 100W. 【Vibration】 It has excellent vibration damping properties, and significant effects can be expected for forks used to transport heavy objects compared to metal. It exhibits outstanding performance in both self-weight deflection and load deflection when carrying workpieces. Because deflection can be minimized to the extreme, it is also possible to transport forks into narrow openings. 【Stiffness】 Due to the high tensile strength of PAN-based CFRP, it is often used in passenger aircraft, wind power generation, and automotive parts. Pitch-based CFRP can control the modulus of elasticity over a wide range, achieving high stiffness, and is widely used in satellite components, antennas, and robotic hands. We can design based on the customer's usage conditions. Please feel free to contact us first.
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Free membership registrationThis is an introduction to overseas carbon contract processing through our Chinese subsidiary (Shanghai). Our standard lineup includes Chinese-made fine carbon that is equivalent in grade to Japanese manufacturers. It is high-purity, dense carbon that has passed rigorous inspections compared to Japanese carbon. It demonstrates performance that is equal to or exceeds in terms of physical properties and purity. While maintaining high quality, we achieve low costs, and many Japanese companies are using our products. It is particularly optimal for cost reduction in medium to large lot parts and consumables related to carbon. Additionally, we have a wealth of manufacturing equipment with over 100 machining units and well-equipped inspection facilities, including 3D measuring instruments. As a cutting-edge carbon processing manufacturer, we receive many orders from around the world. We specialize in precision processing and have a track record in various fields such as semiconductors, solar cells, fuel cells, office automation equipment, electrodes, and other general industries. The materials we handle are not limited to Chinese products; we also stock Japanese and Western-made carbon, and we can propose various materials according to specifications. If you have any issues with carbon, please feel free to contact us.
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Free membership registrationThis is an introduction to overseas fine ceramics through our Chinese subsidiary. In addition to oxide-based materials such as alumina and zirconia, we have recently expanded our offerings to include non-oxide ceramics such as silicon carbide and silicon nitride. In particular, our general-purpose alumina is available in a wide range of grades, from high-purity grades suitable for semiconductor applications with a purity of over 99.5% to general-purpose grades aimed at cost reduction with a purity of 96% or lower. We can propose purity and grade options tailored to your specifications. We also handle a variety of zirconia with a wealth of experience. Regarding manufacturing methods, we employ a low-pressure injection method that minimizes mold costs, and we excel at creating three-dimensional structures that can only be reproduced through molding, making it especially suitable for cost reduction in medium to large lots. We also offer post-sintering polishing, and mirror finishes are possible. Additionally, due to high demand, we produce a significant amount of non-oxide hard materials such as silicon carbide and silicon nitride. Depending on the application and needs, we can propose various purity and grade options, so please feel free to inquire.
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Free membership registrationOxide-bonded SiC (silicon carbide) has a thermal conductivity that is more than twice that of silicon carbide, and its strength is more than five times greater, maintaining stable strength from room temperature up to 1600°C. This is high-performance SiC, specifically silicon carbide refractory. - Recrystallized SiC "R-SiC" Recrystallized SiC is formed by sintering silicon carbide particles at temperatures above 2000°C. It has a purity of 99%, making it highly pure and particularly suitable for firing processes that are sensitive to impurities. Its maximum operating temperature is extremely high at 1650°C. - Silicon-impregnated SiC "Si-SiC" Silicon-impregnated SiC is a dense material that fills the pores between silicon carbide particles with silicon, reducing the porosity to nearly zero. It has extremely high thermal conductivity and strength, maintaining stable strength up to 1350°C. It is used in beams, rollers, nozzles, and other applications. As a refractory material under high temperatures, SiC (silicon carbide) maintains its strength sufficiently compared to concerns about strength degradation with conventional cordierite and alumina. It is also optimal for firing heavy objects and for environments that require high purity, such as electronic devices and electrode materials that are sensitive to impurities.
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