TAKAYA Corporation Product Lineup

In addition to the DSP (Digital Signal Processing) function that accurately judges external noise and gate signals, it is equipped with the SIA (Swept Intermissive Alarm) function, which takes listening and differentiation into consideration. We focused on achieving a high-quality feel that is not found in conventional self-sounding tags. The red LED light that stands out from the light gray body illuminates a new world of tags.

• IC tag

Compact cube-type antenna Enhanced security through integration with ITS (voice recognition system) Detection area: Maximum radius of 3.0m (L type) Maximum radius of 1.5m (S type)

• IC tag

Gate for self-sounding tags using Takaya's dedicated MF band frequency Achieves a wide entrance (up to 6m) that conventional security gates could not realize *Only compatible with dedicated self-sounding tags. It can also trigger the gate alarm by detecting the sound emitted by the self-sounding tag. In addition to self-sounding tags (adhesive and wire types), it also supports HAWK-GRIP.

• Other security

Detection distance: 20cm, Erasure distance: 15cm (for 40 tags) Size: 295mm(W) × 220mm(D) × 25mm(H) Weight: Approximately 500g (excluding AC adapter) You can confirm during tag erasure with a "buzzer" and "LED."

• IC tag

World's first! This single device can deactivate both label tags and self-sounding tags simultaneously.

• IC tag

The world's first! The hybrid AM deactivator has arrived. It is equipped with three functions: label tag erasure, tag detection, and self-sounding tag release. By adopting a thin mat antenna, it has become possible to effectively utilize the installation space.

• IC tag

* Usable in multiple ways with one unit Can be switched according to usage conditions for the self-sounding tag alerts (two types: removable alert, gate alert). * Detects self-sounding tag alerts within a radius of about 5 meters Accurately captures the alert sound of the self-sounding tag with a high-sensitivity microphone. * Easy adjustments with a dedicated remote control Settings can be changed according to situational changes after installation using a dedicated infrared remote control. (Microphone sensitivity, buzzer volume)

• IC tag

Conventional self-sounding tags respond (issue an alarm) when they receive signals from security gates installed at store entrances and exits. This Wi-dimo uses a "reverse thinking" approach, where the self-sounding tag issues an alarm when it moves away from the signal area. (When the self-sounding tag is returned to the signal area, the alarm automatically stops.) As a result, it becomes possible to monitor display items that were previously fixed with wires wirelessly, and to make tags that only reacted at the final exit issue alarms inside the store, allowing for smoother communication with customers.

• Other security

In addition to the functions of the conventional product shelf door opening and closing detection system, we have added a feature that detects "forgotten closure" if a certain amount of time (3 minutes) has passed after the door is opened. If you are attending to customers and accidentally forget to lock the product shelf (showcase), a buzzer will alert you, enhancing security. When connected to an AC adapter, it will sound an alarm at a maximum volume of 110dB.

• Other security

This is a cap-shaped self-alarming tag specifically for bottles and jars. It prevents situations where only the contents are stolen. When brought close to an EAS gate, both the product and the gate will trigger an alarm. If the lock is removed without deactivating it, the product will trigger an alarm. Additionally, if someone tries to forcibly remove the product from the item, it will also trigger an alarm. The battery is replaceable.

• Other security

Feature 1: No Development Required for RFID Control RFID devices are autonomous, so PC control and software development are unnecessary. RFID can be easily implemented as one of the IoT edge devices. RFID devices compatible with MQTT communication send the RFID reading data to the cloud. Feature 2: Data Collection We provide an IoT platform as a cloud service. If you can connect to the internet, you can store IC tag data in the cloud. Feature 3: API Service Data accumulated in the cloud can be retrieved via API. It can be easily utilized in dashboard displays and higher-level systems. Feature 4: Visualization We provide a standard dashboard that allows you to analyze work performance using a web browser. - Average work time per process - Work time aggregation by line - Average work time ratio by worker, etc.

• IC tag

Attach IC tags to managed items and realize the collection of inbound and outbound records, as well as inventory counts, using RFID. This package absorbs the challenges of reader-writer control in building an RFID system, eliminating the need for RFID development on the customer's side. It integrates with upper systems via CSV or API, allowing for the introduction of RFID into existing WMS or core systems with a plug-in feel. It is a simple and easy-to-understand package specialized for RFID record collection. 【Features】 ■ Start immediately As a cloud service, no server is required. You can start with just one handheld device, making it ideal for Proof of Concept (PoC). ■ Bulk reading The bulk reading feature of RFID significantly streamlines inbound and outbound inventory operations. Additionally, operations can be tailored to the customer's environment and business, whether using handheld devices or gates. ■ IC tag issuance The package includes an IC tag issuance function using RFID-compatible label printers. Even if IC tags cannot be attached at the manufacturing (sourcing) stage, they can be issued in-house. ■ Integration with upper systems It integrates with upper systems via API or CSV. Existing systems can remain unchanged while introducing the RFID system with a plug-in feel.

• IC tag

At Yutaka Manufacturing Co., Ltd., the development and manufacturing of electrical components for railway vehicles prioritize quality and safety, establishing a high-level quality management system. They strictly manage the usage and calibration status of over 600 tools and measuring instruments, and have begun exploring tool management utilizing RFID technology to further enhance quality. Challenges Before Implementation Workload Associated with Calibration Management Although the management and recording of calibration deadlines for measuring instruments like calipers are thorough, the workload was high. Difficulty in Understanding Usage Status While an asset management ledger is maintained, there were no records of usage, making it difficult to grasp the inventory status. Lack of Transparency in Usage History The frequency of use at the individual item level could not be aggregated, leaving the effective utilization of assets unclear. Features of the Implemented System By utilizing RFID technology, tools and measuring instruments equipped with IC tags can be registered for checkout and return simply by touching them to a reader. By registering calibration deadlines in the system, a warning is displayed on the screen when an attempt is made to check out an expired measuring instrument, preventing misuse in advance. This has enabled more precise quality management without increasing the workload.

• IC tag

【Customer's Issues】 Since management was only done through an Excel ledger, while newly added documents were accurately entered, management of checkouts and returns was not possible. If necessary materials could not be found, it was unclear whether someone had checked them out, they had been discarded, or they were lost, leading to time-consuming searches. We want to manage documents easily without placing a burden on users.

• IC tag

Attach IC tags to managed items and realize the collection of inventory data for inbound and outbound operations as well as stocktaking using RFID. This package absorbs the challenges of reader-writer control in building an RFID system, so there is no need for RFID development on the customer's side. It integrates with upper-level systems via CSV or API, allowing for the introduction of RFID into existing WMS or core systems in a plug-in manner. This is a simple and easy-to-understand package specifically designed for RFID data collection. 【Features】 ■ Bulk Reading The bulk reading feature of RFID significantly improves the efficiency of inbound and outbound inventory operations. Additionally, operations can be tailored to the customer's environment and business needs, whether using handheld devices or gates. ■ IC Tag Issuance The package includes an IC tag issuance function using RFID-compatible label printers. Even if IC tags cannot be attached at the manufacturing (sourcing) stage, they can be issued within the company. ■ Integration with Upper-Level Systems It integrates with upper-level systems via API or CSV. Existing systems can remain unchanged while introducing the RFID system in a plug-in manner.

• IC tag

Features - Displays the number of people counted over time - Outputs the count data to a CSV file - Usable in environments where commands are sent and received between the host PC and the gate

• IC tag

In the event industry, smooth check-in and accurate management of attendees are essential. Especially for large-scale events or those expected to be crowded, it is important to reduce waiting times for attendees and ensure smooth operations. Traditional barcode readers can take time to scan and may result in reading errors, which can lead to attendee dissatisfaction. Our RFID reader-writer key input emulation software efficiently streamlines check-in operations by quickly and accurately capturing entry information through RFID tag scanning. 【Usage Scenarios】 - Check-in at event venues - Admission management for exhibitions - Check-in for seminars 【Benefits of Implementation】 - Reduction of waiting times for attendees - Increased efficiency in check-in operations - Accurate tracking of attendee numbers

• IC tag

In the apparel industry, there is a wide variety of products and sizes, requiring accurate inventory management. In particular, the movement of inventory between stores and warehouses, as well as real-time inventory information in online sales, is crucial for preventing lost opportunities and enhancing customer satisfaction. RFID technology is an effective means to address these challenges, but it can sometimes be cumbersome to integrate with existing systems. Our RFID reader-writer key input emulation software allows data read by RFID to be directly input into existing spreadsheet software, eliminating the need for system development and making it easy to implement RFID. 【Usage Scenarios】 - Product management in stores - Inventory management in warehouses - Inventory coordination in online sales 【Benefits of Implementation】 - Improved accuracy of inventory management - Reduced work time - Decreased human errors

• IC tag

In library collection management, accurate data entry and quick searches are required. Especially in libraries that handle a large number of books, the input work using barcode readers takes time and effort, and human errors are more likely to occur. The introduction of RFID technology is an effective means to solve these challenges and significantly improve operational efficiency. Our RFID reader-writer key input emulation software allows for easy reading of RFID tag information and direct input into spreadsheets or databases without changing existing systems. 【Usage Scenarios】 - Collection inventory checks - Lending and return processing - Inventory management 【Benefits of Implementation】 - Reduction in work time - Decrease in human errors - Accurate data management

• IC tag

In patient management within the healthcare industry, accurate and prompt information management is essential. In particular, information such as patient names, medical histories, and test results is crucial for preventing medical errors and improving patient services. However, traditional barcode systems have faced challenges due to the time-consuming reading process and the high likelihood of human errors. Our RFID reader-writer key input emulation software addresses these issues by utilizing RFID tags. 【Usage Scenarios】 - Confirming patient information in the examination room - Inputting test data - Managing medications 【Benefits of Implementation】 - Increased efficiency in information input - Reduction of human errors - Improvement in patient services

• IC tag

In manufacturing process management, accurate data collection and rapid information sharing are essential. Particularly on the production floor, challenges arise from the waste of time and effort due to manual data entry for product tracking and progress management, as well as the occurrence of misinformation caused by input errors. RFID reader-writer key input emulation software easily integrates data read by RFID with existing systems, achieving greater efficiency in process management. 【Use Cases】 - Tracking products on the production line - Recording progress status for each process - Inventory management 【Benefits of Implementation】 - Improved business efficiency through automation of data entry - Accurate information management by reducing input errors - Rapid decision-making through real-time information sharing

• IC tag

In the retail industry, inventory management requires accuracy and speed. The more products and types there are, the more time-consuming and labor-intensive manual inventory becomes, and the likelihood of human error increases. By utilizing RFID, it is possible to solve these challenges and significantly improve operational efficiency. Our RFID reader-writer key input emulation software allows data read by RFID to be directly input into existing spreadsheet software, eliminating the need for special system development. 【Usage Scenarios】 - Inventory counting of products in stores - Inventory management in warehouses - Product management in backyards 【Benefits of Implementation】 - Reduction in inventory counting time - Improvement in inventory management accuracy - Reduction of human errors

• IC tag

In the logistics industry, accurate and rapid data entry is required for inbound and outbound operations. Management through barcodes is prone to reading errors and mistakes from manual input, which can lead to decreased operational efficiency. RFID technology addresses these challenges and contributes to reducing work time and improving accuracy. Our RFID reader-writer key input emulation software can easily integrate data read by RFID into existing systems, achieving greater efficiency in inbound and outbound operations. 【Usage Scenarios】 - Inspection of inbound and outbound goods in warehouses - Inventory management - Stocktaking 【Benefits of Implementation】 - Improved work efficiency through hands-free data reading - Reduction of data entry errors - Real-time inventory management realization

• IC tag

Features - RFID can be implemented without software development. - Reading data from RFID tags can be input into the ledger currently in use for business operations, such as spreadsheet software or notepad software. - It is also possible to add fixed characters before and after the reading data, such as a "timestamp" for the reading time, "Enter key" for line breaks, "TAB key" for cell movement, and comma separation. - It is possible to set the timing for starting the reading and the prohibited time for double reading. It also supports EPC code encoding methods. *Only for UHF band RFID readers/writers. *Supports encoding methods for SGTIN-96, GRAI-96, and SSCC-96.

• IC tag

【Features】 Library of ladder programs for connecting to the reader/writer and reading/writing tag data (function blocks). By using function blocks, control of the reader/writer can be achieved without performing complex processing on the ladder program. Example: No need for "generation of transmission data sequence" or "analysis of received data format." Available for free download from Mitsubishi Electric's e-F@ctory Alliance, with some sample programs provided. 1. Bulk reading of multiple IC tags. 2. Reading of IC tags for conveyor transport. 3. Reading and writing of RF tags when using multiple R/W devices.

• IC tag

This is a management system for tracking items using IC tags. It reliably records the history of items taken out and returned, preventing omissions and errors in ledger entries, while also supporting the early detection of forgotten returns and losses. Additionally, it enables efficient inventory checks through bulk reading with RFID handheld devices. In traditional item management operations, the following issues often arise: ♦ Handwriting or Excel input into the ledger The process of recording in the ledger or entering data into Excel during item check-out and return is cumbersome, leading to discrepancies due to entry errors. ♦ Individual confirmation during inventory checks It is necessary to take items out one by one from boxes or shelves for verification, which consumes a significant amount of time for inventory tasks. ♦ Management through ledgers Due to management via paper or Excel ledgers, it is difficult to detect unreturned items or losses early and respond quickly. This system addresses these challenges.

• IC tag

【Features】 - Location management, history collection, and alarm function through constant monitoring of bookshelves using RFID - Simple document registration, check-out, return, and disposal management functions using RFID - Bookshelf antenna that can be installed in existing cabinets without the need for reading adjustments

• Document and Data Management

With the aim of providing services that satisfy our customers, we maintain a high level of management system in project management and quality control. In terms of project management, we thoroughly manage personnel, progress, and schedules in the development process, earning trust and praise from customers in various fields. 【Areas of Expertise】 - Development of various core systems - Development of web applications - Development of RFID-related systems - Development of handheld terminal (PDA) systems - Development of EAS-related systems - Middleware development - Development of various packages

• Other core systems

To ensure that electronic devices function correctly, the electronic circuit board within the device must operate normally. The electronic circuit board can function when electronic components are properly mounted on the printed circuit board (substrate) and power is supplied. The inspection of the electronic circuit board in this state, where electronic components are mounted, is called in-circuit testing (ICT). An in-circuit tester is a testing device aimed at inspecting the connection reliability between electronic components and the substrate, as well as checking for component errors. By inspecting the constants of individual electronic components (such as resistors and capacitors) and diode characteristics with small electrical signals, the quality can be compared without placing additional load on the substrate itself. It is also referred to as MDA (Manufacturing Defect Analyzer). Main inspection contents: ● Solder shorts and opens ● Pattern disconnections ● Missing components ● Incorrect component values ● Reverse insertion of polarized components ● Lifted leads of ICs and connectors ● Operation confirmation of digital transistors, optocouplers, and Zener diodes ● Other simple function tests

• Circuit Board Inspection Equipment

Industry-Leading Know-How Takaya has established a flexible inspection system capable of handling everything from small-scale prototypes to mass production. With years of experience and proven results, we achieve high precision and low costs in all types of circuit board inspections. Continuously Evolving Innovation We constantly anticipate the needs of the times, striving to improve inspection speed and explore new inspection areas. Our product development, which combines high quality, technological innovation, and flexibility, supports an industry characterized by rapid change. Trusted "Made in Japan" Quality All equipment is manufactured in Japan. Under strict quality control, we maintain long-term precision and stability, excelling in fields that require high reliability, such as aerospace, medical, and automotive. Global Support System From installation and training to regular maintenance and inspection program creation, our specialized staff provides consistent support. As your inspection partner, we support manufacturing sites around the world. Track Record: Over 46 Countries Worldwide Takaya's flying probe testers have been introduced in over 46 countries, including Asia, Europe, and North America. Their reliability and flexibility are the reasons they are chosen by global companies.

• Circuit Board Inspection Equipment

There are two probing methods for in-circuit testing (electrical inspection of printed circuit boards): fixture-based and flying probe. **Fixture-based** A test fixture with embedded contact probes makes contact with the test board, and all probes simultaneously touch designated test points on the board. In this state, inspections of each electronic component are performed while switching the measurement lines with relays. For the boards being inspected, it is necessary to create a program that combines each inspection and to manufacture a dedicated fixture, which poses challenges in terms of cost, speed, and storage space. **Flying Probe** Multiple arms holding probes perform probing at any point on the board. Although probe movement time is required, resulting in longer inspection times compared to fixture-based methods, there is no need for fixtures, and setup can be changed simply by swapping programs. This can lead to time and cost reductions when viewed from the overall process perspective. It is also suitable for inspecting boards in low-volume, high-variety production. The coordinates of the test points can be changed arbitrarily, making it easy to accommodate partial design changes to the board. It is also used for prototype board inspections and failure analysis.

• Circuit Board Inspection Equipment

In in-circuit testing using a flying probe tester, there are five significant advantages that traditional fixture-based testers do not have. These advantages are: 1. The contact position is corrected by checking the position with a camera for each inspection board every time. There is no need to worry about adjusting the set position. 2. If there is an error due to misalignment, the contact position can be automatically adjusted, and re-inspection can be performed. There is no need for the operator to manually re-inspect, reducing false reports. 3. The contact speed can be flexibly adjusted. Depending on the area to be measured, hard and soft contacts can be used interchangeably. 4. Components that cannot be inspected electrically are supplemented with the included AOI inspection function. 5. There are no running costs, no lead time for fixture creation, and no need for storage space. By maximizing these advantages, we enable more precise and quicker board inspections, contributing to the reduction of inspection costs for our customers. For more detailed information, our sales representative will provide an explanation, so companies considering a switch from fixture-based testers are encouraged to contact us.

• Circuit Board Inspection Equipment

■Inspection of mass-produced products By connecting to loaders/unloaders, automated and unmanned inspections are possible even for large lots. ■Inspection of small quantities of various types of substrates There is no need for dedicated jig manufacturing costs. While it is difficult to identify defective areas in function tests, they can be identified through in-circuit tests. ■Inspection of prototype substrates We can respond immediately to design changes. Function tests are also possible, such as applying voltage to the substrate to confirm circuit operation (ON/OFF) and measuring direct current. ■Implementation confirmation inspection during model switching We can reliably and quickly confirm the mounting program of the first lot and check for incorrect component sets on the mounter during model switching. ■Defect analysis inspection This can be used for inspecting substrates that failed functional tests or for defect analysis of substrates that failed in the market. It significantly reduces repair time and decreases the number of discarded substrates. Additionally, there are various other applications where Takaya testers have been utilized successfully. For more details, please contact your sales representative.

• Circuit Board Inspection Equipment

■ Quality Improvement By detecting defects that are difficult to identify through visual inspections and functional tests, we can enhance the overall quality of the implementation process based on test results and aggregated data. It is also capable of pin contact with microchip components and fine-pitch ICs/connectors, significantly improving detection rates in high-density board inspections compared to fixture inspections. ■ Inspection Cost Reduction There is no need for expensive dedicated inspection fixtures, which greatly reduces inspection costs for prototype boards and small to medium production boards. In the event of design changes, there are no costs for modifying fixtures. ■ Reduction in Defect Analysis Time Since defective areas can be identified (defective areas are displayed on the board image), defect analysis and component replacement tasks become easier, significantly shortening repair time. ■ Traceability Management Measurement values of components and inspection dates are saved for each board inspection, allowing for easy searching and editing as quality control documentation. ■ Reduction in Line Downtime Waiting time until mass production starts is significantly reduced, improving the operational efficiency of the implementation process. It alleviates the burden on operators from LCR meter measurements and visual inspections, eliminating human errors. For more detailed information, please contact your sales representative.

• Circuit Board Inspection Equipment

This system allows for the addition of two vertical probes to the standard four inclined probes, enabling contact with points that were previously inaccessible, such as contact points between high components, vias, through-holes, and upward connectors, thereby enhancing defect detection capabilities. To select the optimal contact method according to the shape of the object being inspected, several types of probes with different tip shapes are available. Furthermore, by adding a dual Z-axis option that automatically switches between two different vertical probes according to the inspection program, manual probe replacement becomes unnecessary, allowing for more efficient inspections.

• Circuit Board Inspection Equipment

We would like to introduce a case where a flying probe tester was implemented as a replacement for a fixture-type (press-type) tester. *Challenges - In the case of high-density mounted boards, there were components that could not be inspected with a fixture-type tester due to the difficulty of creating fixtures in narrow areas. - For low-volume production, such as maintenance parts after mass production, the cost of fixtures became high, increasing the overall cost burden, including maintenance. - There was a need to secure storage space for fixtures, which also added management hassle. *Implementation Effects - Components with narrow pitch that could not be inspected with fixtures can now be tested, enhancing reliability. - The need for fixture production has been eliminated, and there are no longer any running costs associated with maintenance. - Storage space for fixtures is no longer required, eliminating management hassle. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

• Circuit Board Inspection Equipment

We would like to introduce a case where a flying probe tester was implemented for 100% inspection of circuit boards, which require a focus on quality and reliability. *Challenges* - There are defects that cannot be detected by AOI (automated optical inspection) or X-ray inspection, such as shorts caused by very fine wire-like solder bridges. - Subjecting a shorted circuit board to functional testing poses risks such as fire and circuit board failure, and it is difficult to identify the true location of the defect. *Implementation Effects* - By utilizing the flying probe tester, which inspects the mounting state with fine electrical signals, we were able to identify mounting defects without putting unnecessary stress on the circuit board. - By combining it with AOI and X-ray inspection, we were able to further expand the inspection range and improve reliability. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

• Circuit Board Inspection Equipment

Are you having trouble with ICT (In-Circuit Testing) for oversized PCBs? Even for oversized PCBs known as DIB (Device Interface Board) or PIB (Probe Interface Board), you can rely on Takaya's flying probe testers. By using our unique optional mechanisms, we can perform ICT inspection on PCBs up to 985x610mm in size without any modifications. Additionally, we are happy to accommodate automatic transport for heavy PCBs and individual customizations within the inspection area. For more details about Takaya's flying probe testers, please feel free to download the PDF catalog or contact your sales representative.

• Circuit Board Inspection Equipment

We would like to introduce a case where a flying probe tester was implemented for electrical testing from the prototype stage of the circuit board. *Challenges - With jig-based testers, it was necessary to recreate the jig for each prototype, leading to high costs. - When design changes occurred, the jig also had to be redone, which took time. *Benefits of Implementation - By using a flying probe tester, jig creation is unnecessary; inspection can be initiated immediately by simply creating the inspection program, enhancing quality from the prototype stage. - During design changes, adjustments can be made by merely modifying the inspection program, eliminating extra effort. - From the prototype stage, we quickly provide feedback on defects and their causes to the previous processes, allowing for improvements in circuit board manufacturing design and assembly processes from the early stages of production, thereby preventing significant issues close to mass production. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

• Circuit Board Inspection Equipment

At Takaya, we also accept special custom requests for flying probe testers to meet our customers' diverse needs. As an example, in response to the request to "automatically transport large and heavy boards weighing up to 30 kg," we have developed a dedicated automatic transport unit. Even very heavy boards that are difficult to carry manually can be handled safely and accurately. Additionally, to conduct special inspections alongside in-circuit testing, we have created space within the tester body to accommodate special inspection equipment, allowing for flexible customization. Even for inspections of special products that do not fit standard specifications, we can provide solutions through custom support. Please consult with our sales representative for more information.

• Circuit Board Inspection Equipment

In printed circuit board assembly, there are two methods: "Surface Mount Technology (SMT)," which involves soldering components on the surface of the printed circuit board, and "Insertion Mount Technology (IMT)," which involves inserting electrode lead terminals into the holes (through-holes) of the printed circuit board and soldering them. Takaya's flying probe tester is also skilled at inspecting insertion-mounted boards. For larger discrete components, manual assembly followed by visual inspection can lead to variability and the possibility of inspection errors. However, by using the flying probe tester, inspections can be conducted without mistakes, ensuring reliable traceability. For large hand-inserted components related to power lines, issues such as misplacement, bridging, shorts, and polarity, which are difficult to detect with AOI (automated optical inspection), can be electrically tested to prevent component and board damage during power-on, thereby reducing the occurrence of discarded boards. In recent years, as miniaturization and high-density integration of boards have progressed, surface mount technology has become mainstream, but there are still many boards manufactured using insertion mount technology. If you are facing inspection challenges, please feel free to reach out.

• Circuit Board Inspection Equipment

We would like to introduce a case where a flying probe tester was implemented shortly after the start of mass production, during the period before the completion of the fixtures. *Challenges - The creation of fixtures for fixture-based testers typically takes about a month, so if there are specification changes just before mass production, it can be difficult to arrange the fixtures in time. *Benefits of Implementation - The flying probe tester can start inspections on the same day as long as the inspection program is created. This allows for immediate inspections right after the start of mass production, when the defect rate is highest, providing reassurance to our customers. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

• Circuit Board Inspection Equipment

We would like to introduce a case where Takaya's flying probe tester was implemented for failure board analysis in the Quality Assurance Department. *Challenges Approximately 150 to 200 boards per month are returned from domestic and international markets due to failures. Operators were repairing while searching for defective areas with handheld testers, but it was labor-intensive, so automation was desired. The main causes of defects include component lifting, pattern breaks, and component destruction. Due to the variety of product types, creating inspection jigs was costly, so inspection using the flying probe tester was introduced. The causes of defects include component lifting, pattern breaks, and component destruction. 〇Results - Faulty components were identified quickly without labor or oversight. - Simple function tests can be conducted simultaneously with operational testing. - Using the accumulation and analysis functions of inspection results, trends such as differences in failure modes based on the country of shipment for the same board can be fed back to design. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

• Circuit Board Inspection Equipment

In the component mounting process of printed circuit boards, mistakes due to incorrect component sets or implementation program errors during model changes in the mounter equipment can lead to defects on a lot basis (lot out) if discovered late, resulting in significant losses. To prevent such mistakes, there are cases where components are temporarily mounted on a bare board with double-sided tape, and each one is measured and visually inspected with an LCR meter. This inspection is referred to as "first machine check," "setup change check," or "trial run inspection," but it requires the line to be stopped until the inspection is completed, which takes time and can reduce line operating rates. Additionally, when manually checking all small components on a densely mounted board, it is difficult to completely eliminate human error. Our company recommends automatic inspection using a flying probe tester as a method to make this task easier and more efficient. This allows for accurate and quick confirmation work after line changes. Customers considering improvements in operating rates through reduced switching times of mounting machines, reduced labor costs, and decreased risks of defective products are encouraged to consider implementation.

• Circuit Board Inspection Equipment

One method for efficiently mass-producing products is the "line production method," which arranges machinery in order of the production process. This method excels in the productivity of single products and is adopted in many manufacturing sites. The incorporation of an inspection process into this line production method is referred to as "inline inspection." Takaya's flying probe testers have models that can accommodate this "inline inspection" by automatically transporting circuit boards on a conveyor. By collaborating with loaders, unloaders, and inversion machines through SMEMA, it enables automated and unmanned inspection even with large quantities of circuit boards. Additionally, when used in conjunction with other companies' 3D-AOI (automated optical inspection machines), the flying probe testers can detect issues such as microbridges that cannot be identified through visual inspection alone. This synergy leverages the strengths of each system, resulting in the elimination of false reports, improved inspection capabilities, and increased speed. If you are facing challenges with full electrical inspection (ICT) of mass-produced circuit boards, please consider Takaya's APT series, which allows for easy line switching without the need for fixtures.

• Circuit Board Inspection Equipment