テクノコート Product Lineup

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." Cladding in difficult areas such as two-edge angles, three-edge angles, vertical walls, narrow bottoms where the torch cannot enter, and curved surfaces can be easily performed. Please feel free to contact us when needed. 【Cladding Sample for Molds (Material: SKD61)】 ■ Cladding for two-edge and three-edge angles: Welding is possible with minimized shrinkage even in difficult corners. ■ Cladding for vertical walls: By changing the laser irradiation angle, cladding on vertical walls is possible. ■ Cladding for bottom surfaces: Cladding can be performed on narrow bottom surfaces (vertical surfaces) where the torch cannot enter. ■ Cladding for curved surfaces: Cladding on curved surfaces is also easy by using jigs or electric stands. ■ Cladding for sharp angles: Cladding is possible even on sharp corners such as the cutting edges of rubber molds. ■ Gate filling and imprint removal: Gate filling and imprint removal can be performed with minimal cladding volume. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the portable fiber laser cladding and welding device "Smart Laser." It is capable of spot and seam welding for plate thicknesses of t0.02 to 2.0mm. It can perform precision welding on delicate parts and thin materials, such as those used in medical devices, without causing thermal effects. Please feel free to contact us when you need assistance. 【Welding Examples】 ■ Welding of the top part of a battery case - Material: Al t0.5mm ■ Welding of a mobile phone casing - Material: SUS t0.4mm *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." It is possible to perform cladding on narrow grooves, the bottom and sides of holes, and corner fillets. This can significantly reduce the time and cost of finishing processes. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Cladding on edge parts ・Material: SKD-61 ■ Cladding on R-shaped and recessed areas ・Material: NAK-80 *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." This equipment instantly melts only the cladding material, allowing it to alloy and deposit onto the base material with extremely low heat input, enabling high-quality cladding and welding without adverse effects from heat (such as distortion and secondary shrinkage). Please feel free to contact us when you need assistance. 【Related Products】 ■ Portable Fiber Laser Cladding and Welding Equipment "Smart Laser" ■ YAG Laser Cladding and Welding Equipment "TL Series" *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." The amount of cladding can be controlled to a minimum. No advanced skills are required, and anyone can perform precise cladding welding with just a short training session. Please feel free to contact us when you need assistance. 【Related Products】 ■ Portable Fiber Laser Cladding and Welding Equipment "Smart Laser" ■ YAG Laser Cladding and Welding Equipment "TL Series" *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." It is capable of cladding and welding on most steel materials, aluminum, titanium, copper alloys, stainless steel, gold, and also between dissimilar metals. Surface treatments such as texturing and chrome plating can be performed after cladding. 【Case Overview】 ■ Welding of battery case top - Material: Al Aluminum - Plate thickness: 0.5mm ■ Welding of mobile phone components - Material: Stainless steel *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce application examples of the laser cladding and welding equipment "Smart Laser" and "TL Series." It is capable of cladding and welding on most steel materials, aluminum, titanium, copper alloys, stainless steel, and gold, as well as cladding and welding between different metals. Additionally, preheating and post-heating of the workpiece are not required. 【Joining Examples】 ■ Pipe Joining 1 - Material: Cu - Size: φ6mm / Thickness 0.5mm ■ Pipe Joining 2 - Material: Ti - Size: φ5mm / Thickness 0.5mm *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce examples of applications for the laser cladding and welding equipment "Smart Laser" and "TL Series." Using argon gas to shield the cladding area prevents oxidation and allows for high-quality cladding. Surface treatments such as texturing and chrome plating can also be performed after cladding. Please feel free to contact us if you have any inquiries. 【Related Products】 ■ Portable Fiber Laser Cladding and Welding Equipment "Smart Laser" ■ YAG Laser Cladding and Welding Equipment "TL Series" *For more details, please refer to the PDF materials or feel free to contact us.

In aluminum die casting and casting molds, high-temperature molten aluminum flows at high speed, causing erosion and melting on the mold surface. Additionally, heat expansion and cooling contraction can lead to heat cracks. The discharge coating and buildup device "Depo Series" prevents mold melting, seizing, galling, and heat cracks by coating the cermet electrodes. It also improves the flow of molten metal and reduces the defect rate of products. 【Effects of Coating Treatment (Partial)】 ■ Prevention of mold wear ■ Prevention of mold melting ■ Prevention of mold seizing and galling ■ Prevention of mold heat cracks ■ Maintenance of mold flowability and prevention of insufficient thickness ■ Control of molten metal flow direction and prevention of flow marks *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." By coating tungsten carbide on dies and punches, wear resistance and seizure resistance are provided, preventing the lifting of the knockout plate when ejecting the punch and preventing crimping. This is particularly effective for sticky materials such as stainless steel and aluminum. [Factors and Issues Causing Scrap in Press Processing] ■ Adhesion due to vacuum ■ Adhesion to punch cutting edges caused by scrap return, etc. ■ Adhesion due to oil film ■ Adhesion due to punch magnetism (residual magnetism) ■ Lifting caused by compressed air in the die *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case of buildup on a plastic molding die. The mold has a texture applied to the entire recessed area, resulting in very thin texture burrs. In argon welding, secondary shrinkage tends to occur at the boundary, and buildup also occurs on the surrounding texture, requiring re-texturing. Buildup repairs using the "Depo Series" electrical discharge coating and buildup device do not cause thermal effects (warping or shrinkage) and do not melt the mold material, preventing these issues from occurring. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF document or feel free to contact us.

In the case of molds for room air conditioner casing, the total weight is about 10 tons, making it cumbersome to unload from the molding machine and set it up again. Additionally, there is a slight difference in dimensional accuracy between the temperature of the mold after it has cooled to room temperature during build-up repair and precision finishing, and the dimensional accuracy when the mold is set back into the molding machine and the temperature is raised to molding temperature, which can lead to the reoccurrence of burrs due to the thermal contraction and expansion of the mold. The discharge coating and build-up device "Depo Series" is portable and can operate with only a 100V power supply. It allows for build-up repairs to be conducted inside the molding machine while the mold remains at an elevated temperature without needing to unload it. [Improvement Examples with the Depo Series] - Minimal excess build-up metal, no finishing required - Build-up repairs possible without unloading the mold from the molding machine - Significant improvement in work efficiency *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." Even difficult aluminum buildup can be easily welded without melting the mold's protruding parts. Since there is less excess buildup metal, finishing time can be reduced. [Improvement examples with the Depo Series] ■ Workpiece: Mold for forming rubber tires for automobiles ■ Material: Aluminum alloy ■ Repair area: Worn protruding parts of the mold *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." It allows for easy buildup repairs of defects such as voids, pinholes, and insufficient thickness that occur in aluminum die-cast and cast products, without distortion or shrinkage. This helps to reduce the defect rate of products. Please feel free to contact us when you need assistance. 【Related Products】 ■ Discharge Coating and Buildup Device "Depo Series" *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." The device is portable and operates on a 100V power supply, offering overwhelming on-site workability, allowing for localized processing of large workpieces without disassembly. Additionally, there is no need for preheating or post-heating, significantly improving work efficiency. 【Case Overview】 ■Workpiece: Shaft components of industrial machinery ■Repair Area: Worn area (L80×W30×D3mm) *For more details, please refer to the PDF document or feel free to contact us.

Here are some examples of applications for the vibration stress relief device "Vibrodine." By processing materials before rough machining of machine parts and molds, as well as before finishing, dimensional accuracy can be improved and the machining process can be shortened. Additionally, by processing after precision machining, it prevents distortion and cracking that may occur after operation and improves fatigue strength. [Examples of improved machining accuracy through stress reduction and removal (partial)] <Industry: Casting> ■Casting Products ・Weight (kg): 30 ・Material: FC, ADC ・Purpose and Effect: Processed immediately after casting or before and after machining to improve accuracy and reduce man-hours. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for the vibration-type stress relief device "Vibrodine." By applying vibration from the start of welding with argon-arc gas plasma to the cooling phase, the crystal particles of the welded metal are refined, welding strength is improved, and distortion and cracks are prevented, enhancing fatigue strength. Additionally, it is possible to lower the temperature of the heat after welding current and preheating. [Examples of distortion and crack prevention through vibration during welding (partial)] <Industry: Repair Welding> ■ Forging Machine Ram ・Weight (kg): 5,000 ・Material: SC ・Purpose and Effect: Treatment of cracks in the ram from the start of repair welding to cooling, lowering the temperature of preheating and post-heating, and preventing distortion and secondary cracking. *For more details, please refer to the PDF document or feel free to contact us.

The surface of aluminum die-casting and casting molds undergoes heating (expansion) and cooling (contraction) with each production shot, resulting in accumulated stress and the occurrence of heat checks. In response, the "Vibro-Dyne" treatment regularly applies vibration to the mold approximately every half the number of shots to alleviate stress and extend the mold's lifespan. At the same time, by suppressing mold distortion, it is possible to maintain product accuracy. [Examples of improved lifespan and accuracy through mold vibration (partial)] <Industry: Die Casting> ■ Aluminum Die Casting Mold ・Weight (kg): 500 ・Material: SKD-61 ・Purpose and Effect: Prevention of heat checks, improvement of product accuracy, treatment during mold production and regularly after operation, as well as during welding repairs to extend mold lifespan. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce application examples of the portable fiber laser cladding and welding device "Smart Laser." By equipping a compact processing head on a robot, it is also possible to accommodate mass production. Please feel free to contact us when needed. 【Related Products】 ■ Portable Fiber Laser Cladding and Welding Device "Smart Laser" *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce examples of applications for our laser cladding and welding equipment, "Smart Laser" and "TL Series." It is possible to perform cladding repairs on various processing works such as steel, aluminum, titanium, copper alloys, stainless steel, and gold. Please feel free to contact us when you need assistance. 【Related Products】 ■ Portable Fiber Laser Cladding and Welding Equipment "Smart Laser" ■ YAG Laser Cladding and Welding Equipment "TL Series" *For more details, please refer to the PDF materials or feel free to contact us.

In the toy industry, product safety is the top priority. In particular, scrap accumulation during pressing not only compromises product quality but can also lead to unexpected accidents. The inclusion of scrap and foreign objects increases the risk of ingestion and injury, threatening product safety. Our products support safe toy manufacturing by applying a tungsten carbide coating to dies and punches, which helps suppress scrap accumulation. [Usage Scenarios] - Press processing of toy parts - Prevention of scrap and foreign object inclusion - Improvement of product safety [Benefits of Implementation] - Quality improvement through suppression of scrap accumulation - Reduction of foreign object inclusion risk - Provision of safe products - Gaining customer trust

In the home appliance industry, there is a demand for improved product quality and production efficiency. Scrap generation in press processing leads to product defects and increased processing time, which are significant factors in reducing yield. Our products solve the issues caused by scrap generation by coating the dies and punches with tungsten carbide, providing wear resistance and anti-seizing properties. This contributes to the improvement of yield. 【Application Scenarios】 - Press processing of metal parts for home appliances - Processing of sticky materials such as stainless steel and aluminum - Suppressing the occurrence of defective products due to scrap generation 【Effects of Implementation】 - Suppressing the occurrence of scrap generation and improving yield - Enhancing product quality - Reducing processing time

In the automotive industry, high precision and durability are required for molds. Wear and damage to molds can lead to a decline in product quality and a decrease in production efficiency, making proper repairs essential. Our overlay repair solution uses laser welding technology to precisely repair the details of molds, extending their lifespan. This contributes to a stable supply of high-quality products and reduces mold replacement costs. 【Application Scenarios】 - Overlay repair of two-edge and three-edge angles - Overlay repair of vertical walls - Overlay repair of bottom surfaces - Overlay repair of curved surfaces - Overlay repair of sharp corners - Gate filling and engraving removal 【Benefits of Implementation】 - Extension of mold lifespan - Improvement in product quality - Cost reduction - Reduction in downtime

In the construction machinery industry, wear and damage to sliding surfaces is a serious issue that can lead to decreased machine accuracy and failures. Proper maintenance of sliding surfaces is essential for maintaining machine performance and extending its lifespan. Our laser cladding and welding equipment contributes to the recovery of machine performance by performing high-precision repair on worn or damaged sliding surfaces. 【Application Scenarios】 * Repair of worn sliding surfaces * Repair of damaged guide surfaces * Repair of table surfaces 【Benefits of Implementation】 * Restoration of machine accuracy * Reduction of parts replacement costs * Shortening of downtime

In the automotive industry, molds require high precision and durability. Damage to molds can lead to a decline in product quality and production efficiency, making prompt and accurate repairs essential. In particular, damage to edge areas, R sections, and recessed parts tends to be difficult to repair, often resulting in increased time and costs. Our laser cladding and welding equipment addresses these challenges. 【Application Scenarios】 - Cladding repairs for mold edge areas - Cladding repairs for R sections and recessed parts - Repairs for mold wear, chipping, and breakage 【Benefits of Implementation】 - Extended mold lifespan - Reduced time and costs for finishing processes - Stable supply of high-quality products

In the shipbuilding industry, damage to propellers significantly reduces the operational efficiency of vessels, necessitating prompt and reliable repairs. In particular, damage to the edges, R sections, and recessed areas of propellers requires specialized skills and precise work. Our laser cladding and welding equipment addresses these issues, greatly reducing the time and cost associated with repairs. By minimizing the amount of cladding required and achieving high-quality repairs, we enhance the operational efficiency of vessels. 【Application Scenarios】 - Repair of chipping or wear on propeller edges - Repair of damage to the R sections of propellers - Repair of recessed areas of propellers 【Benefits of Implementation】 - Reduced repair time - Lower repair costs - Improved operational efficiency of vessels

In the electronics industry, the precise manufacturing of connectors affects the reliability of products. Wear and damage to molds can lead to a decline in product quality and a deterioration in yield, making precise repairs essential. Our laser cladding and welding equipment enables precise cladding welding with minimal training, contributing to the longevity of molds. 【Application Scenarios】 - Cladding repairs for connector molds - Welding of precision parts - Mold repairs 【Benefits of Implementation】 - Increased mold lifespan - Improved product quality - Enhanced yield

In the robotics industry, precise joining of connectors is essential to enhance product reliability and durability. Particularly in robots that require high-precision operation, the quality of connectors is crucial for maintaining product performance. Improper joining can lead to robot failures or performance degradation. Our laser cladding and welding equipment achieves precise cladding and welding with minimal skill required, enabling this with just a short training period. This contributes to improving connector quality and enhancing the reliability of robots. 【Application Scenarios】 - Repair of connectors for robotic arms - Repair of connectors for sensors - Repair of connectors for precision instruments 【Benefits of Implementation】 - Improved reliability of robots through high-quality joining - Reduced downtime due to quick repairs - Cost savings by eliminating the need for highly skilled technicians

In the telecommunications industry, especially in the field of high-speed transmission, the quality of connectors affects communication speed and reliability. Wear and damage to connector molds can hinder signal transmission and potentially lead to a decline in communication quality. Precise laser cladding repair is essential to address these issues and support stable high-speed transmission. Our laser cladding and welding equipment enables precise cladding welding with minimal training, maintaining the performance of connectors. 【Usage Scenarios】 - Manufacturing and repair of high-speed transmission connectors - Mold maintenance for telecommunications equipment manufacturers - Maintenance of telecommunications infrastructure facilities 【Benefits of Implementation】 - Increased lifespan of connectors - Stabilization of communication quality - Reduction of mold replacement costs

In the industrial machinery industry, the durability of connector molds under high load is crucial. Wear and damage can lead to decreased production efficiency and deterioration of product quality. Our laser cladding and welding equipment enables precise cladding welding with minimal training, extending the lifespan of molds. This helps reduce downtime and contributes to increased productivity. 【Usage Scenarios】 - Repair of connector molds in high-load environments - Restoration of worn or damaged molds - Prolonging the lifespan of molds 【Benefits of Implementation】 - Reduced frequency of mold replacement - Improved operational rate of production lines - Cost reduction

In the energy industry, stable operation of equipment is essential, and the reliability of connectors is a crucial element that supports the foundation of the system. Connector malfunctions can lead to equipment shutdowns or serious accidents. Our laser cladding and welding equipment enables precise cladding repairs for connector molds, contributing to improved equipment reliability. Advanced skills are not required, and precise cladding welding can be achieved with a short training period. 【Usage Scenarios】 - Power plants - Substations - Transmission equipment - Energy-related plants 【Benefits of Implementation】 - Stable operation of equipment - Reduction in maintenance costs - Effective use of resources through extended lifespan

In the automotive industry, mistakes in machining molds can lead to material waste and increased costs. The quality of molds is directly linked to the precision of automotive parts, so a prompt response is required when defects occur in the molds. Our laser cladding and welding equipment quickly repairs machining errors and damages in molds, extending their lifespan and contributing to improved production efficiency. 【Usage Scenarios】 - Repairing incorrectly machined areas of molds - Repairing wear and chipping of molds - Correcting the shape of molds 【Benefits of Implementation】 - Reduction in material disposal costs - Extension of mold lifespan - Improvement in productivity

In the aerospace industry, high precision and reliability are required in component manufacturing. In particular, joining technologies for thin plates and dissimilar metals are crucial to achieve both lightweight and high strength. Material degradation due to thermal effects can lead to a decrease in component strength and quality issues. Our spot and seam welding equipment minimizes thermal impact and achieves precise welding, contributing to the improvement of aerospace component quality. 【Application Scenarios】 - Manufacturing of aircraft components - Manufacturing of spacecraft components - Manufacturing of precision equipment components 【Benefits of Implementation】 - Improved product reliability through high-quality welding - Maintenance of material properties through reduced thermal impact during welding - Enhanced design flexibility through the joining of thin plates and dissimilar metals

In the home appliance industry, there is a demand for lightweight enclosures and improved design. The joining of thin sheet metals is essential to meet these requirements. In particular, precise welding techniques that minimize thermal impact are crucial for balancing durability and appearance quality. Our spot and seam welding equipment enables high-quality welding for thin sheet metals such as aluminum and stainless steel, enhancing product reliability. 【Application Scenarios】 - Joining of thin sheet metal enclosures - Welding of battery cases - Welding of mobile phone enclosures 【Benefits of Implementation】 - Improved product reliability through high-quality welding - Enhanced appearance quality through precise welding with minimized thermal impact - Compatibility with a variety of metal materials

In the electronics industry, as the miniaturization and high density of circuit boards progress, precise joining technology is in demand. It is particularly important to ensure high reliability while minimizing the impact of heat. A significant thermal impact can damage the circuit board and surrounding components, potentially leading to a decline in product performance or failure. Our spot and seam welding equipment enables precise welding of intricate parts and thin sheets, contributing to the improvement of electronic device quality. 【Application Scenarios】 - Component mounting on circuit boards - Joining of electronic components - Welding of battery cases - Welding of mobile phone housings 【Benefits of Implementation】 - Precise welding with minimized thermal impact - Achievement of high-quality products - Assurance of high reliability

In the defense industry, the reliability and durability of equipment are the top priorities. In particular, connectors used in harsh environments require robustness to withstand vibrations, shocks, and temperature changes. Wear and damage to connector molds can lead to decreased performance and failures, potentially impacting mission execution. Precision laser cladding repair is essential to address these issues and maintain stable performance. Our laser cladding and welding equipment enables precise cladding welding with minimal training, preserving the performance of connectors. 【Application Scenarios】 - Manufacturing and repair of defense electronic equipment - Maintenance of connectors used in harsh environments - Maintenance of military infrastructure facilities 【Benefits of Implementation】 - Extended lifespan of connectors - Improved reliability of equipment - Reduced mold replacement costs

In the energy industry, the reliability of connectors is crucial for stable power supply. Wear and damage to connector molds can lead to power supply interruptions, becoming a factor that hinders stable supply. Precise overlay repair is essential to address these issues and support stable power supply. Our laser overlay and welding equipment enables precise overlay welding with minimal training, maintaining the performance of connectors. 【Usage Scenarios】 - Manufacturing and repair of connectors for power infrastructure equipment - Mold maintenance at power plants - Maintenance of transmission networks 【Benefits of Implementation】 - Increased lifespan of connectors - Stabilization of power supply - Reduction in mold replacement costs

In the automotive engine industry, high quality and durability are required. The occurrence of voids, pinholes, and insufficient thickness in aluminum die-cast engine parts can affect performance and product lifespan. To solve these issues, high-quality build-up repairs are essential. Our discharge coating and build-up device, the "Depo Series," easily repairs these defects while minimizing distortion and shrinkage, contributing to a reduction in product defect rates. 【Application Scenarios】 - Repair of voids, pinholes, and insufficient thickness in aluminum die-cast engines - Improvement of engine parts quality - Reduction of product defect rates 【Benefits of Implementation】 - Improvement in product quality - Reduction of defective products - Cost reduction

In the motorcycle industry, the strength and safety of the frame are the most important issues. Damage to the frame from falls or impacts not only affects product safety but also leads to increased repair costs. Voids, pinholes, and insufficient material in aluminum die-cast frames can reduce the strength of the product. Our build-up repair technology addresses these issues and contributes to improving product quality. 【Application Scenarios】 - Repair of insufficient material in motorcycle frames - Repair of pinholes and voids - Distortion correction 【Benefits of Implementation】 - Reduction in product defect rates - Decrease in repair costs - Extension of product lifespan

In the automotive industry, molds require high precision and durability. Wear and damage to molds can lead to a decline in product quality and production efficiency, making prompt and appropriate repairs essential. The discharge coating and buildup device "Depo Series" enables localized repairs only where needed, without disassembling large workpieces. It also eliminates the need for preheating and post-heating, significantly improving work efficiency. 【Usage Scenarios】 - Repair of wear, galling, and chipping of molds in automotive parts manufacturing - Repair of various molds such as press molds, die-casting molds, and injection molding molds 【Benefits of Implementation】 - Cost reduction through increased mold lifespan - Improved productivity due to reduced downtime - Stable supply of high-quality products

In the racing industry, engine performance determines victory or defeat. The presence of voids, pinholes, and insufficient material in aluminum die-cast engine parts can lead to a decline in performance and potentially affect race outcomes. To address these issues, high-quality build-up repairs are essential. Our discharge coating and build-up device, the "Depo Series," easily repairs these defects while minimizing distortion and shrinkage, contributing to the recovery of engine performance. 【Application Scenarios】 - Repair of voids, pinholes, and insufficient material in aluminum die-cast engines - Improvement of engine parts quality - Recovery of engine performance 【Benefits of Implementation】 - Enhanced product quality - Reduction of defective products - Cost savings