新東工業 List of Products and Services

■ Comfortable suction with a flexible arm! Equipped with a flexible arm with a suction hood. It allows for optimal suction of welding fumes from the best position. ■ Unique pre-box structure extinguishes sparks! Sparks are a no-go for dust collectors. In the event that sparks are accidentally sucked in, they are extinguished by the unique pre-box. ■ Compact and easy to move! Designed with casters to meet the demand of "wanting to use it where and when needed!" The long power cable also makes it easy to move. *The image shows the unit equipped with fire prevention options.

• Welding Machine

■A wide range of lineups and options A lineup that addresses dust generated in various work processes, covering a wide range of airflow. This is a standard type that balances cost and functionality. You can select the optimal specifications from many options, including outdoor installation specifications, hopper type variations, inverter control, and multifunctional filters. ■Effective use of space The FXN-9 and 11 models utilize long filters, achieving both high airflow and space-saving design. ■Digital monitor control panel With simple and large buttons, you can operate the dust collector's ON/OFF function, display airflow/filter pressure (element pressure), and make various settings.

• Dust collector

This is a convenient welding fume dust collector that can be moved to the desired location and stored when needed. It comes standard with casters for easy mobility to the welding work area. The included flexible arm allows you to adjust the suction nozzle to the optimal position, enabling effective dust collection tailored to the welding work and materials. It features an automatic dust removal function that maintains suction power! If you are concerned about fire hazards from sparks, you can optionally switch to a flame-retardant filter.

• Dust collector

This is the flagship model of a dust collector that also addresses welding fume measures in accordance with the specialized revision. ■ Newly developed 'Counter Pulse Jet System' Conventional filter cleaning using compressed air resulted in uneven dust removal. Our uniquely developed 'Counter Pulse Jet System' cleans the entire surface of the filter evenly by colliding compressed air from above and below the cartridge filter. ■ Unchanging suction power By efficiently and reliably removing collected dust, we can suppress the increase in pressure loss across the filter, allowing for dust collection at a constant airflow without reducing suction power. Maintenance work is also minimized, reducing the burden of upkeep. ■ Reduced running costs By suppressing filter clogging, we can reduce the frequency of filter replacements. Additionally, the synergistic effect of energy-saving operation with an inverter helps to lower running costs.

• Dust collector

Three points to minimize the fire risk of dust collectors: 1. Prevent the occurrence of fires 2. Detect fires early 3. Minimize fire damage Based on these points, we propose a dust collection system equipped with fire prevention measures for dust collectors.

• Dust collector

Laser marking is a non-contact processing technology that permanently marks surfaces using laser light. It can mark various materials such as metals, resins, ceramics, and rubber, allowing for the engraving of not only Japanese and alphanumeric text but also 2D codes, serial numbers, and VIN numbers, which are utilized for the traceability management of parts and products. 【Overwhelming Cycle Time】 It achieves finer and deeper markings with less processing time. Compared to similar models, it can process in about one-fifth the time, which can be expected to improve productivity. 【Marking That Does Not Fade Even After Post-Processing】 It provides deep markings that can be clearly read even after processes such as heat treatment and shot blasting. The permanence of the markings contributes to traceability. 【Contributing to Energy Savings】 Compared to similar models, it enables laser processing with lower power consumption. This not only reduces costs but also contributes to the reduction of energy consumption in customer factories.

• Laser marker

**What is Laser Cleaning?** Laser cleaning is a new cleaning method that involves irradiating a target object with laser light, utilizing the evaporation of contaminants and shock pressure to detach them from the material. By directing the laser at the area to be cleaned, the contaminants are evaporated through energy absorption, while simultaneously, plasma is rapidly generated on the irradiated surface, causing the target contaminants to be removed from the base material due to the shockwave and thermal expansion pressure. **Advantages of Laser Cleaners** 1. **Almost Zero Damage to Materials** As a non-contact cleaning method, it allows for the removal of contaminants with very minimal damage to the base material. There is no concern about scratches or dents on the surface. 2. **Almost No Running Costs** Since there are hardly any consumable replacements needed, the running costs are primarily just electricity. Additionally, there is minimal maintenance required for the laser head, reducing maintenance burdens. 3. **Precision Application** There is no need for preliminary processes such as masking, allowing for cleaning to be performed only on the desired areas, thereby improving productivity. 4. **No Chemicals Required, Minimal Waste Generation** No chemicals or consumables are needed during the cleaning process. Furthermore, the generation of waste is very minimal, making it an environmentally friendly technology.

• Laser marker

By forming patterns such as dimples and grooves, it improves properties such as adhesion, wettability, electrical conductivity, thermal conductivity, and friction. It can enhance adhesion as a pre-treatment for coatings like adhesives, paints, and ceramics. 【Benefits of Laser Texturing Processing】 1. Almost zero damage to the material Since it is a non-contact cleaning method, it can remove objects with very little damage to the base material. There is no concern about scratches or dents on the surface. 2. Almost no running costs Since there is hardly any need for consumable replacements, the running costs are primarily just electricity. Additionally, maintenance of the laser head is minimal, reducing maintenance burdens. 3. Pinpoint application is possible There is no need for prior processes such as masking, allowing for application only on the areas that need texturing, thereby improving productivity. 4. No chemicals required, and very little waste generated No chemicals or consumables are needed during cleaning. Furthermore, the generation of waste is very minimal, making it an environmentally friendly technology.

• Laser marker

It accommodates a wide range of applications such as deburring, smooth polishing, and gloss polishing of press-processed products, machined products, and heat-treated products. It can also polish products with oil residues. With a variable capacity multi-pot system, it can handle everything from small and micro workpieces to mass production and large capacity batches.

• Other abrasives

◆Quality Improvement Achieves a 40% improvement in surface roughness compared to conventional coarse grinding media (grinding stones, abrasives) with a finely textured surface finish. ◆High Cost Performance Contributes to reduced running costs through short grinding times due to high grinding power and long lifespan due to low wear. Compared to conventional media: - Grinding time is reduced by 40% due to high grinding power. - Media lifespan is increased by 250% due to low wear! ◆Environmental Considerations Reduces the amount of grinding sludge (sludge) generated during barrel polishing, thereby decreasing industrial waste and improving the environmental impact of barrel polishing. ◆Eco-Friendly Barrel Polishing Grinding sludge (sludge) generation: up to 60% reduction compared to conventional methods! ◆Easily Identifiable Colored Media (Grinding Stones, Abrasives) The light blue media (grinding stones, abrasives) allows for easy identification with processed products, resulting in high selectivity.

• Other abrasives

Compounds are additives that enhance the polishing effect of media and are extremely important polishing aids that perform functions such as cleaning, gloss, rust prevention, and lubrication. Shin-To's compounds achieve excellent barrel polishing effects and quality improvement, and they are environmentally friendly compounds as they do not contain any substances designated under the PRTR law or harmful substances under the Water Pollution Control Law.

• Other abrasives

This is a precision pressure heating device that can be used for various applications, such as setting a sheet-like workpiece between upper and lower platens and pressing it against a heated platen using a servo motor-driven linear actuator to thermally bond the workpiece, or for heat transfer molding by sandwiching a plate-shaped mold together. We offer two types: a compact tabletop series (10-50 kN) and a high-capacity floor-mounted type (100-400 kN). ■ Energy Saving - Automation of temperature changes during mold changes - Energy savings through rapid heating ■ CIM Compatibility - Communication with external computers or sequencers via RS485 - Remote control and monitoring capabilities ■ Comprehensive Protection Circuit and Abnormal Detection Functions - Heater and sensor disconnection detection, overcurrent cutoff - Equipped with SSR failure detection functions

• Other machine tools

C-BOX is a system that allows for the free combination of wireless sensors from various manufacturers to visualize the movements of equipment and people on a monitor. It also enables easy centralized control of equipment. Whether in factories or offices, you can implement IoT that connects equipment and sensors at a low cost.

• Production Management System

◆Vacuum Press Method → By using Shin-Toh's unique vacuum jigs, high-quality processing is possible with low power consumption. ◆Single Piece Flow Method → Each piece is carefully processed one by one, ensuring no variation in quality. Traceability management is also possible. ◆Roll Gap Control → Maintains a uniform gap, making it ideal for the thickness adjustment process of the workpiece. ◆Reduction of Processing Time → By dividing the process and adopting the single piece flow method, the time for decompression, heating & pressurization, and cooling is shortened, improving productivity. ◆Cost Reduction & Energy Saving → No repeated heating and cooling, resulting in low power consumption. Since only one workpiece (in a narrow space) requires decompression, it can be produced with a small vacuum pump. ◆Rich System Configuration → We offer proposals tailored to your system and work from a wide range of options.

• Other processing machines

The production management system 'ePVS' developed by Shinto Industry monitors and compares the minimum unit of the production process, which is the "actuator operation (cycle time)," against a standard value 24 hours a day, quickly detecting troubles and contributing to productivity improvement. Do you have any concerns like these in your existing production line? - Unable to measure cycle time - Unable to grasp occasional phenomena (troubles) - Unclear about the bottleneck processes These concerns can be resolved by visualizing the cycle time. By continuously comparing with ePVS 24 hours a day, it becomes possible to "identify bottlenecks" and "predict actuator abnormalities." Predictive maintenance of production equipment and prompt responses can be achieved. Additionally, the user dashboard allows for the aggregation of various data such as [production count reports] and [abnormal stop count reports], which reduces the burden of daily data collection and reporting tasks, contributing to operational efficiency. **Features** - 24-hour monitoring of the production line - Captures the heartbeat of equipment (each actuator operation) and detects abnormalities - Various data can be aggregated on the user dashboard

• Production Management System

ePVS is a system that visualizes the cycle time of equipment over 24 hours and maintains an optimal line balance for factory equipment based on that data. The data that visualizes the health of the equipment can be analyzed from various perspectives, supporting our customers' improvement activities.

• Production Management System

The "Polished Floor" proposed by Shinto Industry is a new flooring method originating from the United States. By penetrating a hardening agent into a cut and polished concrete floor and coating it with a protective agent for finishing, it results in a concrete floor that is less prone to dirt accumulation and has a beautiful glossy finish. Conventional flooring materials only coat the surface of the concrete, making them prone to peeling and requiring repainting. In contrast, the polished floor allows the protective agent to penetrate the concrete, preventing peeling and creating a glossy effect. Additionally, since there is no need for frequent repainting, it contributes to reducing maintenance costs for concrete floors. ~Recommended for those with the following concerns~ - There are tire marks, scratches, and dirt on the concrete floor in factories and warehouses. - Maintenance and cleaning of the concrete floor in stores are challenging. - I want to create a clean environment with a glossy finish on the concrete floor. 【Features】 ■ No surface deterioration or peeling ■ Provides gloss and brightens the space ■ High flatness, suitable for cart operations ■ Resistant to dirt and excellent in cleanliness ■ Contributes to reducing floor maintenance costs due to infrequent repainting *For more details, please download the materials or feel free to contact us.

• Surface treatment contract service

"Polished concrete" is a new flooring method originating from America that involves polishing concrete floor surfaces. ◆ No peeling There is no deterioration of the surface, allowing for a safe floor that is always flat and less prone to tripping, usable for a semi-permanent period. ◆ High durability The densified concrete provides high wear resistance. ◆ High gloss It brightens the space and enhances the appearance of products. ◆ High flatness Due to the absence of surface deformation, a consistently flat floor is maintained, allowing for comfortable cart operation. ◆ Good cleanability Thanks to the protective agent, the surface is less prone to dirt accumulation and easy to clean. ◆ Low maintenance costs Due to minimal surface dirt and aging deterioration, maintenance costs for the floor are kept low.

• Surface treatment contract service

The compact air blast device "KENX-I" features a simple structure with only the essential functions. It is suitable for simple blasting tasks such as deburring, rust removal, mold cleaning, and surface roughening, making it recommended for light users who use it for about 1 to 2 hours a day. Why not make your daily tasks more comfortable with the "KENX-I," which consolidates the work surface and maintenance area at the front of the device? 【Features】 ■ Compact size that can be installed in a small space ■ Lightweight type that can be relocated manually with a lift ■ All standard operations can be performed from the front of the device *For more details, please download the PDF or feel free to contact us.

• Other machine tools

This is a portable X-ray residual stress measurement device that achieves the world's smallest and lightest design. It is the first product in the world to adopt the Cosα method, which allows for faster and more precise measurements than conventional methods. By using a two-dimensional sensor to capture diffraction rings in 360°, it enables high-precision measurements. Its portable design allows for non-destructive measurements of large products and structures that could not be measured before, without cutting them. With a user-friendly interface equipped with dedicated software and a camera, anyone can easily operate it. By visualizing invisible conditions such as heat treatment quality, welding defects, and grinding burns with residual stress, it helps solve challenges in customers' research and development and quality control. 【Target Materials】 - Steel, aluminum, titanium, copper alloys, etc. 【Examples of Measured Targets】 - Metal parts (gears, springs, bearings, camshafts, molds, etc.) - Laminated products (3D printed items) - Infrastructure, power generation, aircraft (welded joints, turbine blades) 【Applications】 - Evaluation of heat treatment (carburizing, nitriding, high frequency, residual austenite measurement) - Mapping measurements of welded joints - Identification of grinding and polishing burns - Remaining life management of die-casting molds - Quality control of shot peening

• X-ray inspection equipment

By using residual stress reference specimens, operators can determine whether measurements are being conducted according to procedures and whether there are any abnormalities in the measuring instruments, regardless of their skill level or the type and method of the measuring equipment, and without needing to understand the complex principles of measurement. The usage is simply to measure CMRS with your measuring equipment as usual! With just this, anyone can easily check for abnormalities in measurements. CMRS offers: ■ High stress - 1600MPa (gear material) ■ Medium stress - 800MPa (spring material) ■ Low stress - 400MPa (welded structural steel) ■ Extremely low stress - less than 50MPa (gear material, spring material) The lineup is determined by combining the materials and processing conditions (such as heat treatment and peening) used by the customer, allowing you to choose reference specimens that closely resemble the actual products you will measure. Additionally, a test report detailing the measurement conditions is attached to the CMRS, enabling you to compare the instrument differences and measurement methods with your measuring equipment, thus verifying the reliability of the measurement results. Consultation is also available for materials and stresses outside the above lineup.

• X-ray inspection equipment

Non-contact and non-destructive quantification of the internal structure of products. By graphing the response to changes in metal structure due to processing using eddy currents, anyone can visually and intuitively confirm issues such as omissions in surface treatment and heat treatment processes, as well as insufficient processing. Additionally, it is useful for distinguishing different materials, allowing for the standardization of lines that were previously separated by material type, thereby reducing capital investment costs. With a short measurement time of 1 second per 20 points per product, it not only automates inspections integrated into the line but also proves effective for manual sampling inspections.

• Visual Inspection Equipment

Achieving the world's fastest residual stress measurement in 10 seconds! The previously time-consuming residual stress measurement, which relied on sampling inspections, can now be conducted quickly on the manufacturing line. By obtaining real-time data on residual stress and half-value width due to processing, we ensure that processing defects are not overlooked. As a non-destructive testing method using X-rays, it eliminates unnecessary waste costs associated with destructive tests like hardness testing and etching. Additionally, its compact design is intended for integration into manufacturing lines, supporting the automation and labor-saving of inspection processes. This is an inspection device for the "era to come" that realizes "visualization of quality," "non-destructive testing," and "automation of inspection processes." 【Case Studies】 <Applicable Products> ■ Gears, springs, bearings, shafts, connecting rods, etc. <Applications> ■ Distinguishing grinding and polishing burns ■ Evaluating hardness after heat treatment (as a substitute for hardness testing) ■ Determining untreated areas of high-frequency quenching ■ Quality control of shot peening

• Visual Inspection Equipment