仁張工作所 Product Lineup

By mastering the GANMAN (manufactured by Amada), it has become a significant advancement that the previously problematic stud (bolt and nut) attachment work can now be performed reliably. Currently, this equipment is playing a vital role in our company, particularly in sheet metal enclosures for control panels, covers for industrial machinery, and sheet metal parts for amusement devices. By sending the positional information for the stud bolts from the system to the machine, processing can be done simply by retrieving the data.

• Contract manufacturing

We will consider more rational production methods for the mass production of flat panels at each stage. Similar to sheet metal processing, there are increasing improvement proposals from the production site regarding hanging methods and optimal line pitches in the painting process, and we are working towards maintaining a higher level of QCD.

• Contract manufacturing

Recently, there has been an increase in cases where large control panels and distribution boards are introduced in conjunction with the establishment of new production lines during the setup of various factories. While we have a prototype, we gradually add custom-made elements to produce according to the number of units (lots). We process and disassemble large sheet metal enclosures through team welding as we move forward. This time, we produced a lot of 10 to 15 units.

• Contract manufacturing

This is the finishing work for industrial steel boxes. We process them in lots of 200 units. The workflow is established as follows: cutting (laser) → bending → spot welding → powder coating → assembly and packaging. By stabilizing the precision of each process, we achieve aesthetically pleasing products. In the finishing work shown in the photo, 4 to 5 female workers carry out their tasks smoothly and efficiently. 【Example】 ■ Lot: 200 units ■ Process: Cutting (laser) → Bending → Spot welding → Powder coating → Assembly → Packaging ■ Applications/Features: - Mass production of small boxes - Repeated production in response to customer demands with lot settings - Capable of handling large quantities *For more details, please download the materials or contact us.

• Processing Contract

The Z-shaped product in the photo is the base of a tabletop game machine (amusement equipment). It will be painted black afterward and transformed into a product with design appeal. By making improvements during the design development stage, we are pursuing better workability in the bending and welding assembly processes. We have started to break down the welding process into about three parts to enable faster product development.

• Contract manufacturing