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○ The interior is straight with low flow resistance, making it difficult for liquid to remain. ○ The valve is made of PTFE, providing excellent chemical resistance. ○ It features a manual lever type that can be opened and closed with one touch. ○ Disassembly and assembly can be performed while the body is still piped.
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○ Disassembly and cleaning can be performed without tools, and it has excellent sanitary properties. ○ It is easy to install and remove due to the hose connection. ○ It comes with a locking function to prevent incorrect opening and closing of the valve. ○ It is lightweight and easy to handle. ○ The 【BFV-T】 is designed for tablets and has a valve covered with silicone rubber. It prevents damage to the particles during valve opening and closing.
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○ The large-sized cap can be held with one hand. ○ It is easy to apply force when attaching and detaching, and can be easily removed even when in close contact with the cap. ○ It is suitable for use in areas that are prone to falling off, such as the sides and bottom. ○ The inner surface of the cap can be placed stably without making contact with the ground. ○ The liquid contact part is made of SUS316L, which has excellent corrosion resistance.
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- It can be easily used for transporting and pouring powders, liquids, etc. - It has scales marked every 2L and 5L according to size, making measurement easy. - It features a hanging handle that allows you to lift the container with one hand. - It has a spout, making it convenient for pouring and dispensing. - It comes with a protective skirt at the bottom, ensuring that the bottom does not touch the floor directly, maintaining hygiene.
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- Depending on the operation, the container and stand can be separated and fixed without tools. - The container can be removed from the stand for cleaning, which shortens the cleaning time. - The container and stand are made of durable and rust-resistant SUS304 material. - It comes with a jacket (outer tank) that allows for heating or cooling the contents by flowing water. - Containers of 150L or more are equipped with fittings (holes) for lifting. - It is also possible to manufacture just the container. (【KTT-J-BRK】)
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○ Depending on the operation, the container and stand can be separated and fixed without tools. ○ The container can be removed from the stand for cleaning, which shortens the cleaning time. ○ The container and stand are made of durable and rust-resistant SUS304 material. ○ It comes with a jacket (outer tank) that allows water to flow for heating or cooling the contents. ○ The 150L container is equipped with fittings (holes) for lifting. ○ It is also possible to manufacture just the container. (【HT-J-BRK】)
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- The container and stand can be separated and fixed without tools, according to the work requirements. - The container can be removed from the stand for cleaning, which reduces cleaning time. - The container and stand are made of durable and rust-resistant SUS304 material. - It comes with a jacket (outer tank) that allows water to flow for heating or cooling the contents. - The 150L container is equipped with fittings (holes) for lifting. - It is also possible to manufacture just the container. (【DT-J-BRK】)
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- The container can be attached and detached according to the operation and can be incorporated into part of the device. - It comes with a jacket (outer tank) that allows water to flow for heating or cooling the contents. - The bracket has two holes for securing it with screws or similar fasteners. - Containers of 150L or more come with lifting hardware (holes). - Containers and brackets can be custom-made to suit the installation location and purpose.
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- The container can be attached and detached according to the operation and can be incorporated into part of the device. - It comes with a jacket (outer tank) that allows water to flow for heating or cooling the contents. - The bracket has two holes for securing it with screws or similar fasteners. - The 150L container is equipped with lifting hardware (holes). - Containers and brackets can be custom-made according to the installation location and intended use.
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- The container can be attached and detached according to the operation and can be incorporated into part of the device. - It comes with a jacket (outer tank) that allows water to flow for heating or cooling the contents. - The bracket has two holes for securing it with screws or similar fasteners. - The 150L container is equipped with lifting hardware (holes). - Containers and brackets can be custom-made to suit the installation location and intended use.
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- By removing dirt such as buff powder, it reduces the cleaning costs before using the bottle. - It does not bring in any contaminants from outer bags or bottles into the clean room. - The bottle is made of SUS316L and has undergone electropolishing on the liquid-contact parts, making it highly resistant to corrosion. - It has a straight shape that excels in cleanability.
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- You can clean simply by connecting the washing station to the faucet without using pumps or other devices. - It is suitable for simplifying bottle cleaning tasks and reducing labor. - Since it does not use electricity, it can be safely used around water. - By changing the orientation of the spacer, it can be used for a wide range of diameters. - If the diameter is between φ20 and 134mm, it can clean not only our stainless steel bottles but also bottles and cans. - The spray nozzle sprays evenly and in a circular pattern, allowing water to reach the dirt. - The end is fitted with a cover to prevent scratching the sink. - The base is made of stainless steel, which is resistant to rust.
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- It features an easy-to-remove and attach connection. - It can stir in a sealed state and is usable under both pressurized and vacuum conditions. - It can stir liquids with low to medium-high viscosity. - It comes standard with a debris collector to prevent contamination from wear particles generated at the shaft seal. - The stirring element is a Bernoulli flow stirring element type BEAG E, which is designed to minimize air entrapment. (Patent No. 6169207) - It is equipped with a standard controller that allows for speed adjustment. For more details, please visit our website. https://www.monovate.co.jp/shop/g/gntme-a/
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- It can stir in a sealed state with a Heller connection. Pressure reduction is also possible. - It can stir liquids with low to medium-high viscosity. - It comes standard with a waste receiver to prevent contamination from wear particles generated at the shaft seal. - The stirring body is a Bernoulli flow stirring body type BEAG E, which is less likely to incorporate air. (Patent No. 6169207) - It can be used in explosion-proof areas. - Made entirely of stainless steel, it is resistant to rust and hygienic. - It can be used without lubrication, so there is no oil splatter. For more details, please visit our website. https://www.monovate.co.jp/shop/g/gntma-s/
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Pressure Vessel with Stand [PCN-ASC] This is a stainless steel container equipped with an easy-to-move stand. It is a standard pressure vessel according to the 4S rule. - The design allows for complete discharge of contents without any residue. - The container and stand can be separated and secured without tools, depending on the task. - The container can be removed from the stand for cleaning, which reduces cleaning time. - Both the container and stand are made of durable, rust-resistant SUS304 material. - The 40L and 50L containers are equipped with fittings (holes) for lifting.
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This is a stainless steel container equipped with a mobile frame. It is a straight-type pressure vessel with the same diameter for both the opening and the interior of the container. - The lower discharge allows for complete emptying of the contents without residue. - The container and frame can be separated and fixed without tools, according to the work requirements. - The container can be removed from the frame for cleaning, which reduces cleaning time. - Both the container and frame are made of durable and rust-resistant SUS304 material. - The 40L and 50L containers are equipped with fittings (holes) for lifting.
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This is a stainless steel container equipped with a mobile frame. It is a straight-type pressure vessel with the same diameter for the opening and the inner container. - It allows for complete discharge of contents without any residue due to the bottom discharge feature. - It has a swing bolt mechanism that prevents parts from falling off when opening and closing the lid. - The container and frame can be separated and fixed without tools, according to the work requirements. - The container can be removed from the frame for cleaning, which reduces cleaning time. - Both the container and frame are made of durable and rust-resistant SUS304 material. - The 40L and 50L containers are equipped with fittings (holes) for lifting.
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Pressure Vessel with Bracket [PCN-BRK] - The container can be attached and detached according to the work requirements. - The container comes with a bracket (mounting support), allowing it to be integrated into part of the equipment. - The bracket has two holes for securing it with screws or similar fasteners. - The 40L and 50L containers are equipped with fittings (holes) for lifting. - The container and bracket can be custom-made.
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Heluro Open Pressure Container with Bracket [PCN-F-BRK] ○ The container can be attached and detached according to the work requirements. ○ The container comes with a bracket (mounting support), allowing it to be integrated into part of the equipment. ○ The bracket has two holes for securing it with screws or similar fasteners. ○ The 40L and 50L containers are equipped with fittings (holes) for lifting. ○ The container and bracket can be custom-made.
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○ The container can be attached and detached according to the work requirements. ○ The container comes with a bracket (mounting support), allowing it to be integrated into part of the device. ○ The bracket has two holes for securing it with screws or similar fasteners. ○ The 40L and 50L containers are equipped with fittings (holes) for lifting. ○ Containers and brackets can be custom-made.
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We would like to introduce an experimental case using stainless steel containers. Nitto Metal Industry Co., Ltd. offers rental of demonstration machines. This time, we received a request from a food user to create a container for pumping the filling of dumplings, and we decided to conduct a pumping experiment using our demonstration machine. Here are some details. 【Experiment Overview】 - Experiment to see if we can effectively pump the highly viscous dumpling filling. - Pumping the dumpling filling using air. - Using the pressure container "PCN-O-J-L-30". In addition, this document includes examples of experiments conducted to determine how dangerous it is to apply pressure to a jacketed container, as well as experiments to see if it is possible to transfer high-viscosity liquids without spilling them. *For more details, please refer to the PDF document or feel free to contact us.
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A valve refers to a device that regulates the flow of liquids or powders through piping. In stainless steel containers, it is common to use valves to adjust the flow rate when transferring mixed liquids or powders to another location. Here, we will introduce valves that are often used in conjunction with stainless steel containers, categorized by their application for liquids and powders.
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- The inner surface of the container has been subjected to electropolishing. - Since dirt such as buff powder has been removed, the cleaning cost before use can be reduced. - The smooth surface makes it difficult for dirt to adhere, resulting in excellent cleanability. - A strong insulating film is formed by electropolishing, which improves corrosion resistance. - It is a sealed type that prevents the scattering of contents and the intrusion of dust and other contaminants.
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Our company is a comprehensive manufacturer of stainless steel containers with over 65 years of history and achievements. We have created a document introducing a "marking method" that effectively prevents foreign matter contamination and the occurrence of bacteria and rust, which are issues in the manufacturing of pharmaceuticals and food. The document explains the problems associated with common methods such as sticking seals, writing with pens, and stamping, as well as the solutions provided by laser marking and electrolytic marking. [Contents] ◎ Conventional marking methods ◎ Marking methods for stainless steel containers that "do not disappear, do not accumulate, and do not contaminate" ◎ Differentiating between laser marking and electrolytic marking ◎ Printable areas and container dimensions ◎ Examples of marking applications *Please view the document from the "Download" section.
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Nitto Metal Industry, which has extensive achievements in industries such as food and pharmaceuticals, manufactures stainless steel containers tailored to customer needs, starting from just one piece. This time, we are offering a document titled "Features and Differences of Sanitary Products" that explains the differences in our stainless steel containers. We feature "sanitary containers" suitable for preventing contamination, as well as high-grade "pharmaceutical storage containers" that have a proven track record in pharmaceutical and semiconductor manufacturers. [Featured Products] ◎ "Stainless Steel General Purpose Containers" that are versatile for various applications ◎ "316L Containers" that are resistant to rust and corrosion, suitable for handling chemicals ◎ "Sanitary Containers" with welded seams to minimize the accumulation of cleaning solutions and foreign substances ◎ "Pharmaceutical Storage Containers" with electropolished inner surfaces *For more details, please refer to the document. Feel free to contact us with any inquiries.
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A tapered container that allows for smooth liquid discharge. It features easy-to-read graduations for checking remaining volume. - The bottom plate is inclined towards the discharge direction, allowing for complete liquid discharge from the stainless steel container. - Graduations are marked according to size, ranging from 5L to 200L, making measurement easy. - The discharge outlet is located on the side of the container, allowing for shorter piping arrangements. - A pump can be connected for liquid transfer. - The KTT-ST-M has a cover type, the KTT-CTH-M can secure the cover with clips, and the KTT-CTL-M can secure the cover with a band. ★ The position and number of graduations can be changed! ★ Our containers can be customized to your desired specifications. "I want to add a graduation here" "I would like the capacity printed as well" … Feel free to consult us about any concerns or dissatisfaction regarding containers!
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At MONOVATE, which boasts 65 years of experience in industries including food and pharmaceuticals, we are currently offering a reference document titled "Pipe Fittings for Stainless Steel Containers" as a gift. This document provides clear explanations of the four types of fittings: elbow, threaded, flange, and tube, covering fundamental knowledge such as structure, applications, and shapes. It also includes a list of advantages, a selection guide based on purpose, and installation examples. The document is presented in full color with numerous images. 【Contents】 ■ Features, advantages, and disadvantages of each fitting ■ Selection guide for fittings based on purpose ■ Installation examples of fittings ■ Glossary of terms *This document can be viewed immediately via [Download]. *Please note that there are no printed booklets available, and we are unable to send them by mail. Thank you for your understanding.
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Magnet filter to prevent the contamination of magnetic foreign substances. With a triangular-shaped magnet bar, it prevents the accumulation of powder particles and the re-entry of foreign substances. ○ This is a magnet filter with a hygienic connection that can be easily connected to piping, such as at the bottom of a supply hopper. ○ The triangular magnets generate magnetic force around the entire perimeter, attracting magnetic foreign substances. ○ The triangular shape allows powder particles to flow smoothly without accumulating on the magnet bar, unlike round shapes. ○ The rounded bottom corners ensure that once foreign substances are attracted, they escape to the bottom, preventing re-entry due to being pushed by powder particles. ○ The magnet bar features full perimeter welding and a smooth finish, offering excellent sanitary properties. ○ The filter exterior can be easily opened and closed with clips.
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You can also customize the "mixer attachment" for stainless steel containers! Would you like to make it easier to use by attaching a mixer to the container? Here, we have summarized examples of mixer attachments for stainless steel containers, the benefits of attaching a mixer to the container, and the types of attachments available. Our company designs and manufactures custom products from a single unit to meet the optimal specifications based on your desired specifications, usage environment, and application, ensuring that you can use stainless steel containers comfortably. We will also select the most suitable model for the mixer.
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Stainless steel containers can be used for various purposes by customizing them, not only for storing raw materials but also for incorporating them as machine parts into equipment, connecting containers to facilities, and using them for feeding raw materials, among other applications. When customizing, we can also process the lids in addition to the containers. Here, we have summarized examples of custom-made lids for our stainless steel containers, the basic types of lids, and various lid processing options. At our company, we design and manufacture the optimal "lid" tailored to your specifications, usage environment, and applications, starting from just one piece, to ensure that our customers can use stainless steel containers comfortably.
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Stainless steel container "trolleys and stands" can also be custom-made! Trolleys and stands are essential for transporting heavy containers filled with contents. Why not make them more user-friendly with custom designs? Here, we have summarized examples of custom-made "trolleys and stands" and the selection of casters. At our company, we design and manufacture the optimal "trolleys and stands" tailored to your desired specifications, usage environment, and applications, starting from just one unit, so that our customers can use stainless steel containers comfortably.
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Smooth, rough, silky... Depending on the material and surface finish, stainless steel shows various appearances. However, it is not possible to see what the actual surface looks like just by visual inspection. Therefore, this time, we will introduce photographs of stainless steel surfaces taken using a scanning electron microscope (SEM). *What is a scanning electron microscope (SEM)?* Unlike optical microscopes (such as magnifying glasses and general microscopes) that use light, a scanning electron microscope uses electron beams. It allows us to clearly see fine surface structures that cannot be observed with optical microscopes.
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The surface of the beautiful stainless steel container reflects like a mirror. Did you know that this beauty is not a characteristic of the material itself, but rather something artificially created? Generally, the surface of stainless steel containers is polished to a shine by a method called buff polishing, done by human hands. Here, we summarize a type of polishing method used to finish the surface of stainless steel, known as buff polishing.
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When flowing or pouring water and raw materials into stainless steel containers or equipment, I believe that pipes and valves are connected to the containers or equipment. When connecting these, threaded fittings such as sockets and nipples, as well as "fittings" like flanges and hygienic fittings, are used. Here, we will introduce "hygienic fittings," which are used in processes that require a more sanitary environment, including their applications, types, and related products.
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After using a stainless steel container, it is essential to clean the container. However, incorrect cleaning methods can cause scratches or lead to rust. Here, we will introduce important cleaning methods to help prolong the life of stainless steel containers.
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What are the ways to resolve "powder clogging"? "Powder clogging" is a common issue when discharging powder from a container. It can lead to delays in discharge or even a complete stop, which may result in inconsistencies in product quality. But why does the powder discharge poorly (get clogged) in the first place? Here, we summarize the causes of powder clogging and the specifications of containers and peripheral equipment to resolve it.
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When using stainless steel containers, there are various requirements for the containers depending on their intended use. Sealing components play a crucial role when sealing the containers or piping from the containers to manufacturing equipment. Here, we will explain the various sealing components commonly used in our stainless steel containers, focusing particularly on gaskets. However, what is described here is a general introduction to commonly known items. There are many other types of sealing components depending on the materials and applications. When considering containers, we will propose suitable sealing components that match your purposes. We hope this explanatory document will serve as a reference when considering stainless steel containers.
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1. Pressure Transfer of Gyoza Filling Nitto Metal Industry Co., Ltd. offers rental of demonstration machines. This time, we received a request from a food user to create a container for transferring gyoza filling under pressure, and we will conduct a pressure transfer experiment using our demonstration machine. We will share part of the results. 2. Pressure Rupture Experiment of Jacket Containers Jacket containers are stainless steel containers that allow for temperature control. However, there are times when customers mistakenly apply pressure to the jacket container, leading to its rupture. Such ruptures can result in injuries to operators and significant accidents due to the splattering of the liquid inside. We conducted an experiment to determine how dangerous it is when pressure is applied to a jacket container. 3. Transferring High Viscosity Liquids Without Spillage "Do anti-drip beakers prevent any liquid from dripping?" High viscosity liquids take time to clean up when spilled. When dealing with hazardous liquids, it is even more crucial to prevent drips. In this experiment, we used our anti-drip beaker to transfer a high viscosity liquid. Can we successfully transfer the high viscosity liquid without spilling it around?
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"What is the difference between a faucet and a ball valve used in stainless steel containers?" As convenient stainless steel containers for dispensing liquids, our company offers two types of products: containers with faucets and containers with ball valves. Both can dispense liquids in small portions like water servers or jugs, but we will introduce the differences between faucets and ball valves.
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Stainless steel containers have the disadvantage of requiring extra effort to check the remaining contents. This is because, unlike glass or plastic containers, stainless steel containers are opaque, making it impossible to directly see the level of liquid or other contents inside. However, there are three easy ways to check the remaining contents in a stainless steel container!
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Our company conducts various inspections to maintain the quality of our products. Additionally, if requested by customers, we may perform inspections tailored to their preferences. Here, we will introduce the color check (penetrant testing) and the inspection of pressure vessels among the inspections of our stainless steel containers. However, what is written here represents only a portion of the inspections we conduct, and in reality, there are many other types as well. We hope this explanatory document will serve as a reference when considering stainless steel containers.
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"Identification management" is one of the essential management practices in product manufacturing. In factories, identification management as part of quality control is likely implemented in various situations, such as with materials and manufacturing processes. While the management methods vary depending on the factory and product, it is necessary to choose the optimal identification method suited to the environment. Here, we will introduce the identification management methods for stainless containers (stainless steel products) used in various situations, including raw material storage, production lines, and integration into machinery.
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Stainless steel containers are widely used as storage containers for raw materials and as cooking utensils in companies, factories, and homes. However, many people may not be familiar with the "single taper container" among these stainless steel containers. A single taper container is designed with a bottom that slopes toward the outlet, allowing liquids to naturally gather at the outlet without the need to tilt the container. This makes it a new type of stainless steel container with excellent discharge properties. Here, we have summarized the features of the "single taper container" in an easy-to-understand manner.
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When using stainless steel containers, there are various requirements for the containers depending on their intended use. Stirring machines play a crucial role when mixing materials or agitating to produce products. Here, we will explain the various stirring machines that are commonly used with our stainless steel containers. However, what is written here is an introduction to those that are generally known, and there are many other types of stirring machines depending on the materials, applications, and usage environments. When considering containers, we will propose the most suitable stirring machine that matches the contents. We hope this explanatory document will serve as a reference when considering stainless steel containers.
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We sometimes receive inquiries from customers saying, "Even though it's made of stainless steel, it rusted quickly." Stainless steel, as the English words "Stain (rust, corrosion) + less (less) + steel (steel)" suggest, is an alloy of iron that is highly resistant to rust. While it is much less prone to rust compared to regular iron, it is not completely rust-proof. This PDF document summarizes "Why is stainless steel resistant to rust?", "What causes rust on rust-resistant stainless steel?", and "What are the rust prevention measures for stainless steel containers?" You can view it immediately by downloading the PDF.
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