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  3. IZUSHI
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IZUSHI

EstablishmentYear 43 of the Meiji era
capital4800Ten thousand
number of employees120
addressOsaka/Higashiosaka-shi/Honjo Nishi 2-3-12
phone06-6747-6181
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last updated:Jan 26, 2026
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IZUSHI Product Lineup

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46~90 item / All 315 items

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Success story Success story
Improvement case Improvement case
Super hard grooving tool "HORN" Super hard grooving tool "HORN"
Stamping Type Laser Engraving Machine TechnoMark Stamping Type Laser Engraving Machine TechnoMark
Vanishing Tool: Process consolidation by replacing grinding processes - ECOROLL Vanishing Tool: Process consolidation by replacing grinding processes - ECOROLL
Robot Hand FORMHAND Robot Hand FORMHAND
HPM Technology Semi-Dry Processing (MQL Processing) HPM Technology Semi-Dry Processing (MQL Processing)
i-TOOL coolant hose i-TOOL coolant hose
Coolant Nano Booster - Prevents coolant deterioration Coolant Nano Booster - Prevents coolant deterioration
5-axis machining machine vice i-TOOL vice 5-axis machining machine vice i-TOOL vice
EPPINGER rotating tool tooling for turret lathes EPPINGER rotating tool tooling for turret lathes
Deburring tool Buri Killer grinding stone Deburring tool Buri Killer grinding stone
Automatic Dilution Valve "IDE-CK1" Automatic Dilution Valve "IDE-CK1"
i-TOOL Tool Cleaner i-TOOL Tool Cleaner
Special fixture for raw nail processing: Chuck AD, Chuck AS. Special fixture for raw nail processing: Chuck AD, Chuck AS.
IZS raw nails IZS raw nails
Bearing-equipped V-block i-TOOL SHINSUKE Bearing-equipped V-block i-TOOL SHINSUKE
Air filter, easy installation without piping work, touch the filter. Air filter, easy installation without piping work, touch the filter.
Heat treatment related jigs and parts i-TOOL Heat treatment related jigs and parts i-TOOL
Carbide coupling Carbide coupling
High-performance file "Bright 900" High-performance file "Bright 900"
class="retina-image"

Unlocking the capabilities of 5-axis machining for optical equipment! High-spec vice.

An open design with excellent chip evacuation! Compact and slim yet highly rigid.

In the optical equipment industry, particularly in lens polishing, high-precision processing is required. For achieving fine cutting and complex shapes, the chip evacuation during processing and the rigidity of the vice, which affects processing accuracy, are crucial. Chip entrapment can lead to processing defects, and insufficient rigidity may impact dimensional accuracy. Additionally, effectively utilizing limited gripping areas and reducing setup time are essential for improving productivity. The i-TOOL vice has been developed to address these challenges and maximize the capabilities of 5-axis machining. 【Application Scenes】 - Outer shape processing of lenses - Complex curved surface processing - Polishing of optical components requiring high precision 【Effects of Implementation】 - Reduction of processing defects due to improved chip evacuation - Stable high-precision processing due to high rigidity - Effective utilization of gripping areas and reduction of setup time

  • Vice Clamps

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Unlocking the capabilities of 5-axis machining for robots! High-spec vice.

An open design with excellent chip evacuation! Compact and slim yet highly rigid.

In the machining of multi-joint components by robots, there is a demand for accommodating complex shapes and achieving high precision finishes. In particular, the handling of chips during cutting and reliable gripping in limited spaces significantly impact machining quality and productivity. The i-TOOL vice addresses these challenges by providing excellent chip evacuation through an open design while achieving high rigidity in a compact form, thereby supporting precision machining by robots. 【Application Scenarios】 - Machining of complex shapes of multi-joint components - Reliable gripping within the limited range of motion of robot arms - Reduction of machining defects caused by chip entrapment 【Benefits of Implementation】 - Improvement in machining accuracy - Reduction in setup time - Increase in productivity

  • Vice Clamps

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5-Axis Machining Vise for Semiconductor Manufacturing Equipment i-TOOL

Supports micro-machining! High precision and high rigidity 5-axis vise.

In the field of semiconductor manufacturing equipment, high precision and stable processing are required in microfabrication. Particularly in the processing of parts with complex shapes or those that require precise tolerances, tool deflection and workpiece holding significantly affect processing accuracy. Chip entrapment and lack of rigidity can lead to processing defects and reduced tool life. The i-TOOL vice achieves excellent chip evacuation through its open design and provides high rigidity in a compact form, addressing these challenges in microfabrication. 【Application Scenarios】 - Precision machining of complex-shaped parts - 5-axis machining of parts requiring high precision - Machining where chip evacuation is crucial 【Benefits of Implementation】 - Improved processing accuracy - Extended tool life - Reduced setup time

  • Vice Clamps

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5-Axis Vices Supporting High-Precision Parts Processing for the Automotive Industry

An open design with excellent chip discharge! Compact and slim yet highly rigid.

In the automotive industry, high-precision parts machining requires complex shapes and fine processing, making high accuracy and stable machining quality essential. Particularly in 5-axis machining, preventing tool interference while securely holding the workpiece is crucial for maintaining machining precision. Issues such as chip entrapment, loss of gripping allowance, and increased setup time can lead to decreased production efficiency and machining defects. Our i-TOOL vice has been developed to address these challenges and maximize the capabilities of 5-axis machining. 【Application Scenarios】 - 5-axis machining of complex-shaped parts - Manufacturing of automotive parts requiring high precision - Reduction of setup time and improvement of productivity 【Benefits of Implementation】 - Maintenance of machining precision through improved chip evacuation - Stable machining due to high rigidity in a compact design - Reduction of material loss through effective use of gripping allowance - Increased productivity through reduced setup time

  • Vice Clamps

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Unlocking the capabilities of 5-axis machining for aerospace applications! High-spec vice.

Excellent chip evacuation with an open design! Compact and slim yet highly rigid.

In the aerospace industry, there is a demand for the machining of complex-shaped parts to achieve weight reduction and high strength. Particularly for parts that require high precision machining, the stability of the workpiece during processing and the response to cutting resistance are crucial. Issues such as chip entanglement and insufficient rigidity of the vice can lead to decreased machining accuracy, shortened tool life, and even processing defects. Our i-TOOL vice addresses these challenges with Swiss-made high precision and rigidity, supporting our customers' advanced machining needs. 【Application Scenarios】 - Machining of complex shapes for aircraft parts - Precision machining of satellite components - Ensuring chip evacuation during processing - High rigidity machining in limited spaces 【Benefits of Implementation】 - Improved machining accuracy - Reduced setup time - Effective utilization of gripping area - Increased productivity

  • Vice Clamps

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General-purpose tools for turbine component machining for the energy industry.

Proposing a replacement for honing in the inner diameter machining of turbine components.

In the energy industry, particularly in the manufacturing of turbine components, high precision and reliability are required. To maximize the performance of the components and achieve long-term stable operation, precise finishing in inner diameter processing is essential. Inadequate processing can lead to performance degradation and early malfunctions. Our Skyv Vanishing tools address these challenges and enable high-quality machining. 【Application Scenarios】 - Inner diameter processing of turbine component cylinder tubes - Processing of cold drawn tubes and rolled tubes - Accommodates a wide range of sizes from φ28 to 800mm 【Benefits of Implementation】 - Reduction in processing time (consolidation of rough and finish machining) - Increased efficiency by replacing honing processes - Achievement of high-precision tube inner diameters

  • Other cutting tools

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Total mold tools for cutting and roller burnishing for injection molding machines.

For mold core processing. As a replacement for honing.

In the injection molding machine industry and the processing of mold cores, high-precision inner diameter processing is required. This is particularly crucial as it directly affects the lifespan of the mold and the quality of the molded products, making precise surface finishing essential. Traditional honing processes can present challenges due to the number of steps involved and the length of processing time. Our ECOROLL Sky Banishment integrates rough and finish machining, achieving reduced processing time and high-precision results. 【Application Scenarios】 - Inner diameter processing of mold cores for injection molding machines - Finishing of high-precision tube inner diameters - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Achievement of high-precision inner diameter processing - Process integration by replacing honing

  • Other cutting tools

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General-purpose tools for cutting and roller burnishing for textile machinery.

ECOROLL (Eco Roll), a general-purpose tool suitable for roller processing.

In the fiber machinery industry and roller processing, the precision of parts and surface roughness can affect product performance. In particular, rotating and sliding components require smooth surfaces and accurate dimensions. Improper processing can lead to accelerated wear, abnormal noises, and reduced product lifespan. ECOROLL's Skyvbanishing is suitable for the processing of cold drawn and rolled tubes, contributing to improved precision in roller processing. 【Application Scenarios】 - Inner diameter processing of roller components - Finishing of tube inner diameters where precision is required - Replacement of honing 【Effects of Implementation】 - Reduction of processing time - Improvement of surface roughness - Stabilization of dimensional accuracy

  • Other cutting tools

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General type tools for cutting and roller burnishing for machine tools.

Replacement from honing. Suitable for hydraulic cylinder processing.

In the main spindle of machine tools, high-precision inner diameter processing is required. Especially in the manufacturing of precision parts like hydraulic cylinders, dimensional accuracy and uniformity of surface roughness are directly linked to product performance. Conventional honing processes can involve many steps and may take a long time. Our ECOROLL Skyvbanishing integrates rough and finish machining, achieving reduced processing time and high-precision results. 【Application Scenarios】 - Inner diameter processing of hydraulic cylinders - Processing of tube inner diameters where precision is required - Processing of cold drawn tubes - Processing of rolled tubes 【Benefits of Implementation】 - Reduced processing time - Achievement of high-precision inner diameter processing - Increased efficiency by replacing honing processes

  • Other cutting tools

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General-purpose tools for cutting and roller burnishing for semiconductor manufacturing equipment.

We propose replacing honing with machining the inner diameter of the vacuum chamber.

In the processing of the inner diameter of vacuum chambers for semiconductor manufacturing equipment, precise dimensional accuracy and uniformity of surface roughness are required. In particular, the smoothness of the processing surface is crucial to prevent foreign matter contamination and maintain vacuum levels. Traditional honing processes can face challenges such as a high number of steps and long processing times. Our ECOROLL Skyvbanishing addresses these issues by consolidating rough and finishing processes, achieving efficient inner diameter processing. 【Application Scenarios】 - Inner diameter processing of vacuum chamber components - Processing of tube inner diameters requiring high precision - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Increased efficiency through process consolidation - Achievement of high-precision inner diameter processing

  • Other cutting tools

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General-purpose tools for cutting and roller burnishing for hydraulic and pneumatic equipment.

For processing the inner surface of hydraulic cylinders. As a replacement for honing.

In the hydraulic and pneumatic equipment industry, particularly in the processing of cylinder inner surfaces, high precision and a smooth surface finish are required. Failure to meet these demands can lead to operational failures and reduced lifespan. ECOROLL's Skyvbanishing is a universal tool that can be used for cold drawing and rolled tubes, addressing these challenges. 【Application Scenarios】 - Inner surface processing of hydraulic cylinders - Processing of tube inner diameters where precision is required - Replacement of honing processes 【Benefits of Implementation】 - Reduction in processing time (integration of rough and finish machining) - High-precision inner surface finishing - Custom solutions tailored to equipment and processes

  • Other cutting tools

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Aerospace Cutting and Roller Burnishing Comprehensive Tool

For turbine blade processing. As a replacement for honing.

In the aerospace field, particularly in the manufacturing of turbine blades, high precision and surface quality are required. Since these directly affect the performance and durability of the parts, even minor errors in the machining process are not acceptable. Traditional honing processes can present challenges in terms of processing time and complexity. Our Skyv Vanishing Tool addresses these issues by integrating rough and finish machining, achieving efficient and high-quality processing. 【Application Scenarios】 - Inner diameter machining of turbine blades - Manufacturing of aircraft parts requiring high precision 【Benefits of Implementation】 - Reduction in processing time - Increased efficiency through process integration - Achievement of high-quality surface finishing

  • Other cutting tools

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Skyv Vanishing for Engine Parts Processing in the Automotive Industry

Tools that achieve improved precision of engine parts and reduced processing time.

In the automotive industry, particularly in the manufacturing of engine components, high precision and durability are required. The inner diameter processing of cylinder tubes is a critical process that affects the performance of the parts, and uniform surface roughness and dimensional accuracy are essential. Improper processing can lead to oil leaks, accelerated wear, and ultimately impact the lifespan of the engine. Our ECOROLL Skyvbanishing addresses these challenges and supports the production of high-quality engine components. 【Application Scenarios】 - Inner diameter processing of hydraulic cylinders - Processing of tube inner diameters requiring high precision - Processing of cold drawn tubes and rolled tubes 【Benefits of Implementation】 - Reduction in processing time - Process consolidation by replacing honing processes - Improved quality of finish and extended component lifespan

  • Other cutting tools

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Deburring Tool for Educational Institutions - Bright 900 Craft Type

Enhance the quality of training! A set of files that are less likely to clog and have excellent durability.

In educational institution internships, safe and efficient work is essential for students' skill acquisition. Particularly in internships that involve handling various materials, tool clogging and wear can lead to delays in work and variations in finishing quality. It is important to choose reliable tools so that students can work with peace of mind. The deburring tool i-TOOL Bright 900 Craft Type excels in the release of cutting debris and is designed to minimize clogging, maintaining a sharp cutting edge. This contributes to improved work efficiency in internships and results in higher quality finishes. 【Usage Scenarios】 - Woodworking, plastic, and metal processing internships - Model making and craft-related internships - Project internships requiring handling of diverse materials 【Benefits of Implementation】 - Reduction and optimization of internship time - Decreased frequency of tool maintenance - Reduced work-related stress for students and maintained concentration - Expanded learning opportunities through the ability to handle diverse materials

  • Hand polishing and filing

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【For DIY and Crafts】Burr Removal Tool Bright 900

Smooth finishing for DIY. A set of files that are less likely to clog.

In DIY and craft finishing work, precision in deburring and surface processing is required to beautifully finish the details of materials. Especially when handling various materials such as wood, plastic, and metal, choosing the right tools for each is crucial. However, traditional files tend to clog easily, which can reduce work efficiency and unintentionally cause scratches. The product "Bright 900 Craft Type" was developed to address these finishing challenges in DIY and crafts. ## Usage Scenarios * Deburring wooden products * Gate processing for plastic models * Surface finishing of metal parts * Correction of ceramic shapes ## Benefits of Implementation * Sharp cutting performance is sustained, allowing for smooth work * Less prone to clogging, reducing the need for frequent cleaning * Capable of handling various materials, eliminating the need for multiple tools * Finishing fine details becomes easier, contributing to improved quality of work.

  • Hand polishing and filing

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Deburring Tool for Models and Hobbies Bright 900 Craft Type

For enhancing the details of the model. Reduces the stress of sanding and provides a sharp cutting edge.

In model and hobby making, precise processing of details is required. In particular, deburring parts and surface treatment are important processes that affect the final quality of the work. If handling fine details takes too much time or if the file clogs quickly, it can disrupt the work and impact motivation for creation. Our Bright 900 Craft Type has been developed to address these concerns of model makers. [Usage Scenarios] - Processing gates and removing parting lines on plastic models - Deburring resin kit molds - Detailing miniatures - Surface finishing of wooden models [Benefits of Introduction] - Less prone to clogging and maintains sharp cutting ability, allowing for smooth work - Durability has improved compared to conventional products, enabling longer use - Mini wooden handle makes it easy to hold even for fine work, providing stable operation feel

  • Hand polishing and filing

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Deburring Tool for Robots i-TOOL Bright 900

A high-durability, clog-resistant file that supports the smooth operation of robots.

In the robotics industry, precise movements and stable performance over long periods are required. In particular, for deburring and surface treatment of movable parts, the sharpness and durability of the tools are crucial to achieve smooth and accurate motion. Inadequate deburring can lead to increased resistance during operation and unusual noises, potentially resulting in decreased performance or failure of the robot. Our deburring tool "Bright 900 Craft Type" excels in chip removal and is less prone to clogging, allowing for sustained sharpness and supporting the smooth operation of robots. 【Usage Scenarios】 - Deburring of movable parts and joints of robotic arms - Surface finishing of precision components - Processing of parts before assembly 【Benefits of Implementation】 - Improved operational accuracy of robots - Reduction of unusual noises and operational resistance - Decreased maintenance costs due to extended tool life

  • Hand polishing and filing

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Deburring Tool for Semiconductor Manufacturing i-TOOL Bright 900

Contributes to maintaining cleanliness. A set file that is resistant to clogging.

In semiconductor manufacturing, high cleanliness is required for the processing and assembly of fine components. Contamination directly leads to product defects, so it is crucial to maintain the cleanliness of the processing surfaces even during deburring operations. Additionally, since precise work is required, tool clogging can lead to decreased work efficiency and potential damage to the processing surfaces. The deburring tool i-TOOL Bright 900 Craft Type excels in the release of cutting chips and is less prone to clogging, allowing for sustained sharpness and supporting efficient work while maintaining cleanliness. 【Usage Scenarios】 - Processing of parts for semiconductor manufacturing equipment - Deburring before the assembly of precision instruments - Work in clean rooms 【Benefits of Implementation】 - Contributes to maintaining the cleanliness of processing surfaces - Less prone to clogging, improving work efficiency - Precise deburring due to sharp cutting performance

  • Hand polishing and filing

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Deburring Tool for Precision Machinery - Bright 900 Craft Type

For improving the sliding performance of precision parts. A set file that is less likely to clog.

In the precision machinery industry, the smooth movement of parts (sliding properties) greatly affects the performance and lifespan of products. In particular, fine burrs and cutting marks can lead to increased sliding resistance and abnormal noises, potentially compromising the reliability of the product. Therefore, precise deburring work is required. The Bright 900 Craft type excels in the release of cutting dust, reduces clogging of the file, and maintains a sharp cutting edge, thereby supporting precise deburring tasks. 【Usage Scenarios】 - Deburring of precision machine parts - Finishing of mold steel and stainless steel - Processing of plastic products - Cutting of aluminum materials 【Benefits of Implementation】 - Improved sliding properties of parts - Maintenance of processing accuracy - Enhanced work efficiency - Extended tool lifespan

  • Hand polishing and filing

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Burr Removal Tool for Molds Bright 900 Craft Type

For improving the precision of mold processing. A set file that is less likely to clog and has high durability.

In the mold industry, post-processing deburring work is crucial to achieve precise moldability. Particularly when dealing with complex shapes or hard materials, clogging of the file and early wear can negatively impact work efficiency and finishing accuracy. Our Bright 900 Craft Type is designed to address these challenges, featuring excellent chip removal properties and a design that minimizes clogging, ensuring a sharp cutting edge is maintained. 【Usage Scenarios】 - Deburring of hard materials such as mold steel and stainless steel - Finishing of complex shape sections - Final finishing to enhance the accuracy of molded products 【Benefits of Implementation】 - Improved work efficiency due to reduced clogging. - Durability is 3 to 6 times greater compared to conventional products, allowing for long-term use. - Resistant to rust even in humid environments, providing stable performance. - Compatible with a wide range of materials from soft to hard.

  • Hand polishing and filing

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Deburring Tool for Electronic Equipment - Bright 900 Craft Type

Supports miniaturization, allowing for precise burr removal without stress.

In the electronics industry, as products become smaller, precise parts processing and deburring are required. In particular, accurate and efficient deburring work is essential to avoid compromising the assembly of fine parts and their functionality. Insufficient deburring can lead to poor contact and short circuits, potentially resulting in decreased product reliability. The deburring tool i-TOOL Bright 900 Craft Type is designed to resist clogging and maintain sharp cutting performance, allowing for stress-free precision work and stable quality. 【Usage Scenarios】 - Edge processing of electronic components - Deburring of circuit board cut edges - Finishing of connector parts - Processing of small enclosures 【Benefits of Implementation】 - Improved work efficiency - Enhanced product reliability - Reduced defect rates

  • Hand polishing and filing

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Aerospace Deburring Tool Bright 900 Craft Type

Contributing to the improvement of safety in the aerospace field. A set of files that achieve precise deburring.

In the aerospace field, fine burrs on parts can potentially affect product performance and safety. Especially for parts that require precision machining, burr removal is essential, and the accuracy and efficiency of the work are highly valued. Our burr removal tool, i-TOOL Bright 900 Craft Type, is designed to resist clogging and maintain sharp cutting performance, supporting precise burr removal tasks and contributing to improved safety in the aerospace sector. 【Usage Scenarios】 - Precision burr removal for aircraft parts - Maintenance of space equipment - Finishing processes for various metal parts 【Benefits of Implementation】 - Reduced risk of accidents due to burrs left behind - Improved work efficiency - Enhanced reliability of parts

  • Hand polishing and filing

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Deburring Tool for Automotive Parts Bright 900 Craft Type

Contributes to improving part accuracy. A set file that is less prone to clogging.

In the automotive industry, the precise processing and finishing of parts are directly linked to the overall performance and reliability of the product. Particularly in areas where parts have complex shapes or require high dimensional accuracy, the efficiency and precision of deburring work are emphasized. Insufficient deburring can lead to poor fitting of parts, unusual noises, and even a decrease in product lifespan. The Bright 900 Craft Type excels in the detachment of cutting debris, reducing clogging of the file, thereby maintaining sharp cutting performance for an extended period and supporting high-precision finishing of parts. 【Usage Scenarios】 - Precision deburring of metal parts - Finishing of complex-shaped parts - Processing of materials such as aluminum, steel, and stainless steel 【Benefits of Implementation】 - Improved work efficiency - Stabilization of part accuracy - Extension of tool lifespan

  • Hand polishing and filing

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ECOROLL Deep Rolling Process for Fiber Machinery

Contributing to the reduction of friction in textile machinery! Deep rolling processing.

In the textile machinery industry, reducing friction between moving parts is crucial for stable machine operation and maintaining product quality. High friction can lead to accelerated wear of components and energy loss, potentially resulting in decreased production efficiency. Our ECOROLL deep rolling process contributes to low friction by smoothing metal surfaces and achieving excellent surface roughness and strength. 【Application Scenarios】 - Rotating parts of textile machinery - Sliding parts - Other areas where friction reduction is required 【Benefits of Implementation】 - Extended component lifespan - Improved energy efficiency - Smooth machine operation

  • Other abrasives

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ECOROLL Deep Rolling for Hydraulic and Pneumatic Equipment

Improving the sealing performance of hydraulic and pneumatic equipment. Compatible with R shapes as well.

In the field of hydraulic and pneumatic equipment, high sealing performance is crucial for maintaining product performance and reliability. In particular, fine scratches and surface roughness in sliding parts can lead to oil leaks and operational failures, potentially shortening the lifespan of the equipment. In response to these challenges, our deep rolling process contributes to improved sealing performance by smoothing metal surfaces and achieving excellent surface roughness and strength. 【Application Scenes】 - Inner surface of hydraulic cylinders - Sliding components of pneumatic equipment - Contact surfaces with sealing materials 【Effects of Implementation】 - Reduced risk of oil leaks - Extended equipment lifespan - Maintenance of stable operational performance

  • Other abrasives

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Aerospace ECOROLL Deep Rolling Process

Aerospace sector: Improving product fatigue strength and surface hardness.

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a critical challenge directly linked to improved fuel efficiency and performance. Conventional surface treatments have sometimes led to increased complexity and costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, thereby improving the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, since it can be incorporated as a step in the machining process, it is expected to enhance efficiency through process consolidation. 【Application Scenes】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Effects of Implementation】 - Extended lifespan of components - Improved reliability - Performance enhancement through the combination of lightweight and high strength - Streamlining of production processes

  • Other abrasives

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ECOROLL Deep Rolling Process for Vessels

Improving the corrosion resistance and fatigue strength of ship components! Deep rolling.

In the shipping industry, there is a demand for high corrosion resistance that can withstand harsh marine environments and improved fatigue strength to ensure long-term reliability. In particular, corrosion caused by seawater and salt can be a major cause of component degradation and failure. To address these challenges, surface treatment for protection is essential. Our ECOROLL deep rolling process enhances both corrosion resistance and fatigue strength by generating compressive residual stress on the metal surface, contributing to the longevity of components. 【Application Scenarios】 - Hull structural components - Propulsion system components - Deck equipment - Piping components 【Benefits of Implementation】 - Reduced corrosion risk through improved corrosion resistance - Extended component lifespan due to enhanced fatigue strength - Reduced maintenance costs

  • Other abrasives

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ECOROLL Deep Rolling Process for Railways

Contributing to the reduction of vibrations in railway vehicles! Improving fatigue strength and surface hardness.

In the railway industry, the durability and reliability of components are essential to maintain the safety and comfort of vehicles. In particular, vibrations during operation can accelerate component fatigue, potentially leading to failures and performance degradation. In response to these challenges, our deep rolling process enhances the fatigue strength of components by generating compressive residual stress on metal surfaces, thereby reducing the risk of cracking and deformation. This contributes to the long-term stable operation of railway vehicles and improves passenger comfort. 【Application Scenarios】 - Major components of railway vehicles (e.g., bogies, couplers, drive system components) - Application to areas prone to vibrations - Extending component lifespan and reducing maintenance costs 【Effects of Implementation】 - Improved reliability due to enhanced fatigue strength of components - Suppression of component deterioration caused by vibrations - Extension of vehicle maintenance cycles

  • Other abrasives

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ECOROLL Deep Rolling for Renewable Energy

Improving the fatigue strength and surface hardness of products! Contributing to longer lifespan.

In the field of energy (renewable), there is a demand for the longevity of components used in harsh environments. In particular, high reliability and durability are essential for wind turbine blades and solar power system frames. Early deterioration or damage of components directly leads to increased maintenance costs and decreased power generation efficiency. Our ECOROLL deep rolling process enhances the fatigue strength and surface hardness of components by generating compressive residual stress on the metal surface, contributing to their longevity. 【Application Scenarios】 - Support members for wind turbine blades - Joint sections of solar power system frames - Other outdoor-installed renewable energy equipment components 【Effects of Implementation】 - Increased durability of components leading to longer lifespan - Reduced maintenance frequency and cost savings - Improved overall reliability of the equipment

  • Other abrasives

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ECOROLL Deep Rolling for Energy (Nuclear Power)

Contributing to improved reliability! Deep rolling processing

In the energy (nuclear power) industry, ensuring the long-term stable operation and safety of equipment is extremely important. In particular, components used in harsh environments require high fatigue strength and surface durability. If these requirements are not met, the risk of unexpected failures or performance degradation increases, which may affect safe operations. ECOROLL's deep rolling process enhances the fatigue strength of components by generating compressive residual stress on the metal surface, reducing the risk of cracking and deformation. This contributes to improving the reliability of the equipment. 【Application Scenarios】 - Surface treatment of critical components in nuclear power generation facilities - Enhancing the durability of equipment used in harsh environments - Plant equipment requiring long-term stable operation 【Benefits of Implementation】 - Improved reliability due to increased fatigue strength of components - Reduced risk of cracking and deformation - Extended equipment lifespan and reduced maintenance costs

  • Other abrasives

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ECOROLL Deep Rolling for Machine Tools

Contributing to the maintenance of precision in machinery! Improving fatigue strength and surface hardness.

In the field of machine tools, there is a demand for stable precision maintenance of parts over a long period. In particular, the decline in precision due to wear and fatigue during operation is a challenge that directly leads to variations in product quality and decreased production efficiency. In response to these challenges, our deep rolling process contributes to maintaining precision by generating compressive residual stress on the metal surface, thereby enhancing the fatigue strength and surface hardness of the parts. 【Application Scenarios】 - Components such as spindles, guide rails, and feed screws of machine tools - Machined parts that require high precision - Areas of concern for wear and fatigue due to long-term use 【Benefits of Implementation】 - Reduction in maintenance costs due to increased longevity of parts - Improvement in product quality due to stabilization of machining precision - Reduction in downtime

  • Other abrasives

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[For Robots] ECOROLL Deep Rolling Process

Improving the fatigue strength and surface hardness of robot parts.

In the robotics industry, the durability and reliability of moving parts are essential for the longevity and stable operation of products. Particularly in components that undergo repetitive motion or are subjected to high loads, failures due to wear and fatigue can lead to increased maintenance costs and production line stoppages. Our deep rolling process addresses these challenges by generating compressive residual stress on the surface, thereby improving the fatigue strength of components and reducing the risk of cracking and deformation. 【Application Scenarios】 - Joint components of robotic arms - Shafts and gears in drive systems - Mechanism components subjected to high loads 【Benefits of Implementation】 - Extended lifespan of components - Reduced maintenance costs - Improved operational efficiency

  • Other abrasives

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ECOROLL Deep Rolling for Semiconductor Manufacturing Equipment

Improving the wear resistance of semiconductor manufacturing equipment. Deep rolling process.

In the field of semiconductor manufacturing equipment, precise operation and high reliability are required. In particular, in the sliding and rotating parts of the equipment, the risk of precision degradation and failure due to wear directly impacts product quality. Extending the lifespan of these components and maintaining stable performance are essential for improving manufacturing process efficiency and reducing costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the surface, achieving excellent surface roughness and strength, and providing a solution to enhance wear resistance. 【Application Scenarios】 - Sliding components of semiconductor manufacturing equipment - Rotating parts requiring precise movement - Areas where precision degradation due to wear needs to be prevented 【Benefits of Implementation】 - Improved wear resistance of components - Extended lifespan of equipment - Reduced maintenance frequency - Stabilization of the manufacturing process

  • Other abrasives

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Aerospace ECOROLL Deep Rolling Process

Aerospace sector: Improving product fatigue strength and surface hardness.

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a critical challenge directly linked to improved fuel efficiency and performance. Conventional surface treatments have sometimes led to increased complexity and costs. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, thereby enhancing the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, since it can be incorporated as a step in the machining process, it is expected to improve efficiency through process consolidation. 【Application Scenarios】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Benefits of Implementation】 - Increased longevity of components - Improved reliability - Enhanced performance through the combination of lightweight and high strength - Streamlined production processes

  • Other abrasives

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Aerospace ECOROLL Deep Rolling Processing

Aerospace sector: Improving product fatigue strength and surface hardness.

In the aerospace field, reliability and safety under extreme conditions are required, and components must have high fatigue strength and surface hardness. In particular, achieving both lightweight and high strength is a crucial challenge that directly impacts fuel efficiency and performance improvement. Conventional surface treatments have sometimes led to increased complexity and costs in the process. ECOROLL's deep rolling process addresses these challenges by generating compressive residual stress on the metal surface, improving the fatigue strength of components and reducing the risk of cracking and deformation. Additionally, it can be integrated as a process step in machining, allowing for efficiency gains through process consolidation. 【Application Scenarios】 - Aircraft engine components - Structural members - Mechanism parts subjected to high loads 【Benefits of Implementation】 - Extended lifespan of components - Improved reliability - Enhanced performance through the combination of lightweight and high strength - Streamlined production processes

  • Other abrasives

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【For the automotive industry】 ECOROLL Deep Rolling

Improving the fatigue strength and surface hardness of the product! Contributing to weight reduction.

In the automotive industry, reducing vehicle weight is essential for improving fuel efficiency and reducing CO2 emissions. To achieve weight reduction, it is important to decrease the amount of material used while maintaining the strength of the components. However, trying to ensure strength can lead to thicker parts, resulting in challenges to achieving weight reduction. In this context, ECOROLL's deep rolling process enables thinning of components while maintaining the necessary strength by improving fatigue strength and surface hardness, thereby contributing to weight reduction. 【Application Scenarios】 - Thinning of automotive parts through increased strength - Weight reduction of body components leading to improved fuel efficiency - Enhanced durability of engine components 【Effects of Implementation】 - Improvement in fuel performance due to overall vehicle weight reduction - Reduction in CO2 emissions - Decrease in maintenance costs due to longer lifespan of components

  • Other abrasives

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Aerospace Component Inspection: Shape-Variable Robot Hand

Holding products of different shapes with one hand. Contributing to the efficiency of the inspection process.

In the aerospace industry inspection process, it is essential to handle parts of various shapes accurately. The hassle of changing the gripper every time the shape of the part differs can lead to a decrease in inspection efficiency. FORMHAND contributes to the efficiency of the inspection process by reliably holding workpieces of various shapes with its flexibly deformable grip. 【Usage Scenarios】 - Inspection of aerospace parts - Handling of irregularly shaped workpieces - Integration into inspection lines 【Benefits of Implementation】 - Reduction in inspection time due to fewer gripper changes - Compatibility with diverse shapes of parts - Promotion of automation in the inspection process

  • Other industrial robots

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Robot hand capable of holding products of different shapes for electronic devices.

Promoting automation of circuit board assembly with the vacuum-type robot hand FORMHAND.

In the circuit board assembly process of the electronics industry, it is essential to handle electronic components of various shapes accurately. The effort required to change the gripper according to the shape of the components can lead to a decrease in production efficiency. FORMHAND allows for the holding of products with various shapes using a single gripper that can flexibly deform. This reduces the hassle of changing grippers and contributes to increased productivity. 【Usage Scenarios】 - Picking and placing components in the circuit board assembly process - Transporting electronic components - Automating production lines 【Benefits of Implementation】 - Cost reduction through standardization of grippers - Increased productivity - Capability to handle components of diverse shapes

  • Other industrial robots

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Robot hand FORMHAND for automotive parts.

Improving the supply efficiency of automotive parts. Reducing the hassle of hand exchanges.

In the automotive industry, it is essential to handle a wide variety of parts efficiently. The hassle of changing hands to match the shape of the parts can lead to a decrease in productivity. FORMHAND is a vacuum-type robotic hand that can flexibly deform and hold various shaped parts with a single hand. This reduces the frequency of hand changes and contributes to the efficiency of the production line. 【Usage Scenarios】 - Picking automotive parts - Transporting engine parts - Supplying interior parts 【Benefits of Implementation】 - Cost reduction through standardization of hands - Increased productivity - Adaptability to diverse parts

  • Other industrial robots

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Robot hand capable of holding products of different shapes for logistics and mixed cargo.

Holding a variety of products with different shapes in a single hand during mixed loading.

In the logistics industry, especially in mixed cargo, it is essential to handle products of various shapes efficiently. The hassle of changing hands every time the shape of the product differs reduces work efficiency and leads to increased costs. FORMHAND is a vacuum-based robotic hand that can flexibly deform and hold products of various shapes with a single hand. This eliminates the hassle of hand changes and contributes to increased productivity. 【Usage Scenarios】 - Sorting mixed cargo - Picking products of various shapes - Automating packaging tasks 【Benefits of Implementation】 - Cost reduction through standardization of hands - Reduction in work time - Increase in productivity

  • Other industrial robots

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Extending the lifespan of cutting coolants with nanobubbles for electronic components!

Improving the deterioration and cleanability of coolants in microfabrication. Contributing to cost reduction as well!

In the electronic components industry, maintaining the quality of coolant is crucial in precision machining. The deterioration of coolant can reduce machining accuracy and negatively impact product quality. Additionally, decreased washability can leave residues on parts after processing, leading to the occurrence of defective products. Nano Booster contributes to quality improvement in precision machining by suppressing coolant deterioration and enhancing washability. 【Application Scenarios】 - Machining machines - Cleaning machines - Heat exchangers 【Benefits of Implementation】 - Extended coolant lifespan - Improved machining accuracy - Reduced defect rate

  • Other environmental equipment

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[For Heavy Industry] Extend the lifespan of cutting coolants with nanobubbles!

Contributing to cost reduction in heavy industry with the long lifespan of water-soluble coolants!

In the heavy industry sector, there is a demand to maximize the operating rate of machine tools and reduce costs from a long-term perspective. The deterioration of coolant is a major factor that leads to machine downtime and parts replacement, thereby decreasing production efficiency. Nano Booster addresses these challenges by suppressing coolant degradation and achieving longer lifespan. In heavy industry environments where machines often have long operating hours, it reduces the frequency of coolant maintenance and supports a stable production system. 【Usage Scenarios】 - Machining machines - Cleaning machines - Heat exchangers prone to clogging 【Benefits of Implementation】 - Reduces coolant replacement frequency - Improves machine operating rate - Reduces costs

  • Other environmental equipment

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[For Shipbuilding] Extend the lifespan of cutting coolant with nanobubbles!

Contributing to cost reduction from familiar areas with the long lifespan of water-soluble coolants!

In large-scale processing shipbuilding sites, equipment troubles and rust caused by the deterioration and decay of coolant significantly impact productivity and quality. This product, "Nano Booster," generates fine bubbles (nanobubbles) in the coolant, stabilizing the liquid state and suppressing the growth and decay of microorganisms. This leads to the stabilization of pH and the maintenance of rust prevention performance, contributing to the reduction of troubles in large steel material processing. Furthermore, it suppresses the occurrence of slime and biofilm in pipes and tanks, reducing the burden of coolant replacement and cleaning. In shipbuilding equipment that requires long hours of operation, it achieves stable operation and cost reduction. 【Usage Scenarios】 - Cutting/drilling/milling of large steel materials (hull components and structural parts) - Coolant tanks for gantry machining machines and large machining centers (high capacity and long operation) - Maintenance management of coolant that is difficult to replace for long periods 【Benefits of Implementation】 - Reduced frequency of coolant replacement, leading to cost savings - Improved product quality - Extended equipment lifespan

  • Other environmental equipment

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[For the energy industry] Extend the lifespan of cutting coolants with nanobubbles!

Contributing to cost reduction through the long lifespan of water-soluble coolants!

In the energy industry, stable operation of equipment and cost reduction are important. The deterioration of coolant can lead to equipment downtime and increased replacement costs. Nanobooster contributes to energy savings by suppressing coolant deterioration and achieving longer lifespan. 【Usage Scenarios】 - Machining machines - Cleaning machines - Heat exchangers 【Effects of Implementation】 - Reduction in coolant replacement frequency - Stable operation of equipment - Cost reduction

  • Other environmental equipment

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Extending the lifespan of cutting coolants for semiconductors with nanobubbles!

Contributing to cost reduction from familiar areas with the long lifespan of water-soluble coolants!

In the semiconductor industry, maintaining the cleanliness of the manufacturing process is essential for improving product quality and yield. The deterioration of coolants and cleaning solutions can lead to the generation of fine particles and contamination, which can decrease cleanliness. Nano Boosters contribute to maintaining cleanliness by suppressing the deterioration of water-soluble coolants and enhancing the permeability of cleaning solutions. 【Usage Scenarios】 - Coolants for semiconductor manufacturing equipment - Cleaning solutions in the cleaning process 【Effects of Implementation】 - Prolonged lifespan of coolants - Improved cleaning performance - Maintenance of cleanliness

  • Other environmental equipment

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