スプレーイングシステムスジャパン List of Products and Services

We are offering a document titled "Industrial Nozzle Selection Guide - Energy Saving and Cost Reduction Edition." 【Are you facing these issues?】 - Cost reduction is an important theme, but the challenge is balancing it with maintaining and improving quality. - Excessive cost reduction can lead to a decline in quality, an increase in defective products, and risks such as recalls and customer dissatisfaction. Using examples such as the introduction of spray guns, nozzle replacements, and the implementation of automated systems, we will provide detailed methods for cost reduction and energy saving. 【Contents】 ■ Cost Reduction vs. Quality ■ Methods for Cost Reduction and Energy Saving ■ Improvement of Manual Operations ■ Review of Existing Equipment ■ Automation of Operations ■ Conclusion We also provide a clear explanation of the types of nozzles and selection factors for automation of operations, so please take a moment to read it. *For more details, please download the PDF or feel free to contact us.

• nozzle
• Spray Cleaner
• tank

This summer is also expected to be extremely hot. Have you all taken measures against the heat? At Spraying Systems, we are offering the Mist Twister T, which provides powerful cooling with the combination of fan and mist, at a limited-time price. It cools the surrounding area through evaporative cooling! We can also help enhance your company's image with our "cool hospitality" for customers. If you are considering introducing mist, please consult with Spraying Systems. As a global brand of spray nozzles, Spraying Systems offers a variety of nozzles suitable for different applications based on our track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

• air conditioning

● Maintains the internal atmosphere of the tank due to its sealed structure ● High-pressure cleaning is possible ● Space-saving ● Intermediate stop cleaning is possible

• Other processing machines

Solving with Pulsajet 1. I want to increase the line speed and improve production efficiency. 2. I want to choose an automatic spray gun that adapts to the robot's movements. 3. I want to reduce the spray amount to a minimum, but I'm worried about clogging. 4. I chose a two-fluid system for micro-spraying, but I don't want mist to disperse. 5. I want to spray a small amount evenly on the workpieces on a slow conveyor.

• Other processing machines

● The specially designed handle enhances operability and reduces the burden on the operator. ● The trigger can be pulled effortlessly, allowing for accurate and consistent flow control. ● The non-slip grip prevents operational mistakes and accidents. ● There is no liquid leakage during operation, preventing contamination of the surrounding area. ● A wide variety of accessories are included, such as spray tips, extension tubes, adapters, swivel connectors, and strainers.

• Other processing machines

The "Mist Twister C" is a top-quality compact humidifier equipped with a high-quality mist nozzle and a small fan. It powerfully sprays a stream of moisture in one direction, ensuring that the targeted area is adequately humidified. It can spray over long distances even without air assistance, with a maximum humidification capacity of 2.5L/h. It can also be used as a supplement to other humidifiers. Additionally, we offer the "Mist Twister H360," which distributes the fine mist generated by a high-performance mist nozzle in all directions (360 degrees) using a powerful fan. It is ideal for humidifying large spaces and contributes to improving the quality of temperature and humidity management. 【Features】 - Energy-efficient, powerful, and labor-saving humidification - No compressor required - Direction can be flexibly changed - Suitable for localized and confined area humidification - Can also be used as a supplement to other humidifiers *For more details, please refer to the PDF document or feel free to contact us. Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for various applications based on over 90,000 items of proven performance. *For information on spraying nozzles, please download the PDF or contact us.

• Humidification device

From ON/OFF control of air-driven single and dual fluid automatic spray guns to PWM (Pulse Width Modulation) control of high-speed electric automatic spray guns, we support nearly all of our automatic spray guns. It features a built-in hydraulic diaphragm pump and a compact design. There is also a type that consists solely of a control panel specialized for control functions.

• Control Panel

■Improved cleaning efficiency by incorporating air Negative pressure generated by the flow of water creates suction from the outside air. The water flow containing bubbles forms a thick stream for spraying, allowing for a wider cleaning area compared to conventional solids. ■Approximately 50% water-saving effect compared to conventional methods (according to our research) The water flow being sprayed contains bubbles, which increases the spray volume relative to the water amount, resulting in water-saving effects. This significantly contributes to reducing the amount of water used for cleaning compared to conventional nozzles. ■Compatible with various sizes of bottles and cans By adjusting the spray pattern, flow rate, and pressure, it can accommodate the cleaning of various bottles and cans, including small containers and wide-mouth containers. Spraying Systems, a global brand of spray nozzles, offers nozzles suitable for various applications based on a track record of over 90,000 items. *For information about spraying nozzles, please download the PDF or contact us.

• Other cleaning machines

The spray nozzle can experience "clogging" and "wear" due to long-term use. If left unattended, this wear and clogging may lead to increased costs and deterioration of quality. Therefore, regular maintenance and prevention are essential. This document explains common nozzle troubles and maintenance techniques to avoid these issues in advance. Please download and read it. [Contents (excerpt)] ■ Nozzle troubles ■ Nozzle trouble 1: Clogging ■ Waste caused by clogging ■ Nozzle trouble 2: Wear ■ Waste caused by wear *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Spray nozzle technology continues to evolve, and mist applications are expanding further. With a rich lineup of advanced single-fluid nozzles, dual-fluid nozzles, and nozzle units that consolidate years of nozzle development technology, we can now accurately obtain mist that meets specific needs. This time, we will introduce 11 case studies related to mist applications, including humidification, air conditioning, and disinfection/deodorization. [Case Studies] ■ Humidification case at a tissue manufacturing factory ■ Air conditioning case at a precision forging factory ■ Disinfection case at an egg storage warehouse ■ Deodorization case at a pig farm *For more details, please download the PDF or contact us.

• nozzle

This document explains how to reduce electricity costs by approximately 90% using a single-fluid nozzle humidification method. It includes a general classification of humidification methods, a performance comparison between two-fluid and single-fluid humidification, and examples of recommended nozzles for different environments. Additionally, it introduces energy-saving simulations for two-fluid and single-fluid humidification, making it a useful reference when considering implementation. We encourage you to read it. 【Contents】 ■ General classification of humidification methods ■ Energy-saving simulations for two-fluid and single-fluid humidification ■ Performance comparison between two-fluid and single-fluid humidification ■ Examples of recommended nozzles for different environments ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

• Humidification device

Spray nozzles are used in various industrial fields, and their proper selection is extremely important. Improper selection can lead to waste of liquid and a decline in the quality of the products produced. This document explains the basic knowledge of spray nozzles. Please use it to help in the proper selection of spray nozzles, which can lead to quality improvement and cost reduction. [Contents] ■ Choosing the right nozzle without failure ■ Types of spray patterns ■ Differentiating between spray patterns ■ Materials of spray nozzles ■ Performance (factors affecting selection) *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

■Features - Excellent water drainage performance Adopts a dedicated nozzle that generates a uniform air film, achieving reliable water drainage with high airflow. - High energy-saving effect The blower system achieves the same water drainage effect with lower power consumption compared to the compressor system. - Superior transportability In addition to the lower conveyor, an upper conveyor is also installed to improve transportability.

• Food Packaging Machinery
• Other packaging machines
• nozzle

We would like to introduce a case study of a certain confectionery company located in Niigata Prefecture that implemented a conveyor cleaning nozzle. At this company, cleaning was performed using a high-pressure water hand spray gun to remove soy sauce stains; however, they were unable to sufficiently eliminate the dirt, and the labor involved in the cleaning process was burdensome. Additionally, due to the high-pressure water, it was necessary to ensure the safety of the workers. Therefore, they adopted a dedicated rotary nozzle unit for conveyor cleaning. This made it possible to reliably clean the stains, allowing the workers who were responsible for cleaning to be reassigned to other tasks, which also led to a reduction in labor costs. [Case Overview (Partial)] ■ Challenges - The burden of allocating manpower to cleaning tasks - The need to ensure worker safety due to high-pressure water ■ Products Introduced - Rotary nozzle unit for conveyor cleaning MDRN - Rotary nozzle for conveyor cleaning NRAJNRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case where a switch was made from a compressor to a blower at a certain automobile manufacturer's body factory. In this factory, the use of a compressor as an air source in the liquid cutting process was seen as a problem due to high electricity consumption. Therefore, a switch to a blower as the air source was made, and the nozzles were also changed to blower-specific nozzles, utilizing a header with multiple nozzles arranged in parallel, similar to the conventional method. This resulted in significant energy savings and a reduction in CO2 emissions. [Case Overview (Partial)] ■ Issue: High electricity consumption due to the use of a compressor ■ Introduced Products: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

We would like to introduce a case where a conveyor cleaning unit nozzle was implemented at a certain sake brewery. At this brewery, a nozzle header with straight flow nozzles was swung to clean the mesh conveyor, but this was insufficient, and additional manual cleaning was performed using a high-pressure handgun, which posed a problem in terms of the manpower required and the burden on the workers. Therefore, a rotating nozzle unit for conveyor cleaning was adopted, allowing for the reliable washing and removal of rice grains stuck in the mesh, enabling automatic cleaning. As a result, there was no need to allocate workers for cleaning, ensuring safety as well. 【Case Summary (Part)】 ■ Challenge: Manpower and burden on workers for additional cleaning ■ Products Introduced ・Rotating nozzle unit for conveyor cleaning MDRN ・Rotating nozzle for conveyor cleaning NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of switching from a compressor to a blower at a food manufacturer located in the Tokai region. In this factory, the water drainage process at the mouth was being carried out by combining a compressor and pipes, and the high electricity costs associated with the operation of the compressor had become a problem. By introducing a blower and a dedicated nozzle unit, we were able to achieve significant energy savings and a reduction in CO2 emissions. Additionally, the compressor was affecting the air pressure in other processes, but this issue was also resolved. [Case Summary (Partial)] ■ Challenge: High electricity costs associated with the operation of the compressor ■ Introduced Products: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of the implementation of a conveyor cleaning automatic rotating nozzle at a certain food factory. In this factory, the plates used in the filling process were cleaned manually with brushes, which involved inefficient operations of moving several plates and opening doors for cleaning. Additionally, the rinsing efficiency after foam cleaning was poor, leading to the use of large amounts of water, which was also problematic. By introducing a conveyor-specific rotating nozzle, high-impact automatic cleaning eliminated the need for manual cleaning operations, significantly improving efficiency. The effective cleaning with a smaller number of nozzles resulted in substantial water savings. 【Case Overview (Partial)】 ■Challenges - Inefficient operations due to manual brush cleaning - Poor rinsing efficiency, leading to high water usage ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study where an electrolyte water generation device and an automatic spray device were implemented at a beverage manufacturer. At this manufacturer, the room where malt is produced has high humidity year-round, making it prone to black mold. They were manually cleaning for three hours using a high-pressure washer, and with six production rooms, the burden on workers was significant. By introducing the electrolyte water generation device and the automatic spray device, and regularly spraying disinfectant water, the occurrence of black mold has been suppressed, eliminating the need for manual high-pressure cleaning and significantly reducing the burden on workers. [Case Overview (Partial)] ■ Issues - Black mold (Cladosporium) is prone to occur, requiring three hours of manual cleaning once a week. - There are six production rooms, placing a heavy burden on workers. ■ Products Introduced: Disinfectant solution with mold suppression effect "Hypochlorous Acid Electrolyzed Water Pathosans" - Acidic water spray nozzle (wall-facing spray) PVC flood jet nozzle (K-3) - Alkaline water spray nozzle (ceiling-facing spray) PTFE two-dimensional rotating nozzle (27500A) *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case study from a manufacturer that handles power receiving equipment, distribution boards, and metal cabinets, where a switch from a compressor to a blower was implemented. The manufacturer was using compressed air for the water removal process via air blow, which was problematic due to high power consumption. Additionally, there were concerns about the impact on equipment using air from other processes. By adopting a blower system with lower power consumption, significant reductions in electricity costs were achieved. Since the compressor system was not used at high pressure, the increase in airflow from the blower enhanced the water removal effect. [Case Summary (Partial)] ■ Issues - High power consumption - Impact on equipment using air from other processes ■ Product Introduced: Small Flat Air Nozzle for Blowers *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of a major confectionery manufacturer that implemented a small-sized two-fluid automatic spray gun. At this manufacturer, release oil was applied manually to the trays, and to ensure proper application, a larger amount was sprayed, leading to excessive application and increased costs for the release oil, which became a concern. Additionally, the mist dispersion causing contamination in the surrounding area was also an issue. With the introduction of the small-sized two-fluid automatic spray gun, it became possible to apply the minimum necessary amount of release oil, suppressing the mist dispersion and reducing usage. [Case Overview (Partial)] ■ Challenges - Excessive application due to manual spraying, leading to increased costs - Contamination in the surrounding area due to mist dispersion ■ Product Introduced: Micro Two-Fluid Nozzle *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

The "SprayScan mPT" is a portable spray characteristic analysis system that visualizes spray patterns by irradiating a spray passing through a frame with a laser. With appropriate data, it is possible to optimize operations and quickly and easily detect issues with the spray pattern, minimizing quality problems. It is particularly suitable for applications where the spray range is important, such as coating and lubrication. Additionally, it allows for the recording and comparison of spray performance over a long period, helping to determine whether nozzle maintenance or replacement is necessary. 【Features】 ■ Acquire characteristics of the spray pattern, such as shape, dimensions, and distribution ■ Quickly and easily verify uniformity and coverage ■ Evaluate how changes in the chemicals used or operational conditions affect the spray pattern *For more details, please refer to the PDF document or feel free to contact us.

• Analytical Equipment and Devices

We would like to introduce our rotary blower air nozzle, the 'WindJet Blower Spinner.' Unlike typical air nozzles that continuously spray a steady stream of air, this product intermittently ejects shock air from two orifices of different sizes. The shock waves effectively dislodge water droplets and foreign particles, making it suitable for uneven workpieces. 【Features】 ■ Ideal for uneven workpieces ■ Removal of stubborn water droplets ■ Energy-saving effect *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

The "Hydraulic Lift Tank Cleaning System <for Low Pressure>" allows for cleaning without opening the tank, and due to its sealed structure, it significantly reduces the effort and costs associated with restoring the work environment after cleaning. While the tank is in operation, the tank cleaning nozzle is located outside the tank, preventing issues such as rotation failure caused by the adhesion of byproducts. It frees workers from hazardous tasks, achieving a reduction in work time and labor costs. 【Features】 ■ Avoids hazardous tasks and streamlines cleaning ■ Maintains the atmosphere inside the tank due to its sealed structure ■ Avoids the effort of restoring the operational environment inside the tank *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

The "Water Supply Connection Mist Kit" is a product that requires no pump or compressor and does not need a power source. It can create mist simply by connecting to a water supply. It allows for easy setup and comes with all the necessary parts for installation. Additionally, we offer "high-quality mist" using a high-pressure pump, the "Mist Twister Series" that creates a mist space with a fan and fine mist carried by the fan's airflow, and a "Mist Pump Unit" that only requires a water source and power supply. Please feel free to contact us if you have any inquiries. 【Features】 ■ Easy installation ■ No pump required ■ No power source required *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Spray nozzles are used in various industrial fields, and their proper selection is very important. Improper selection can lead to waste of liquid and a decline in the quality of the produced goods. This document explains how to choose spray nozzles. We are also offering case studies that showcase various applications of spray nozzles. 【Contents】 ■ Choosing the right nozzle without failure ■ Types of spray patterns ■ Differentiating spray patterns ■ Materials of spray nozzles ■ Performance (factors affecting selection) *For more details, please download the PDF or feel free to contact us.

• nozzle

Here is a case study of replacing spray nozzles at a beef processing manufacturer. When cooling carcasses, over 200,000 liters of cold water are sprayed for 18 to 20 hours. The conventional system was unable to completely cover the carcasses, resulting in longer cooling times. As a result, the quantity and size of the carcasses decreased, leading to a drop in sales. The nozzles installed in the cooling chamber were changed to ProMax QuickJet nozzles. The cooling time was reduced by half, significantly decreasing water usage, and the carcasses were less prone to shrinkage, improving production volume. [Case Summary (Partial)] ■ Challenges - Longer cooling times led to a decrease in the quantity and size of carcasses. ■ Product Introduced - ProMax QuickJet nozzles *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case where a Western confectionery manufacturer, which has a wide range of confectionery products, implemented a hand spray gun and a heated pressure tank unit. For the crepe-type cakes, the process of applying fruit sauce was done manually with a brush. Since it was not possible to apply a precise amount, the actual application was excessive to ensure it did not fall below the specified amount. As a result of introducing the hand spray gun and heated pressure tank unit, many problems were solved by switching from manual brush application to the hand gun, and improvements in quality were also achieved through increased reproducibility. [Case Overview (Partial)] ■ Issues - Excessive application - Variability in application amounts among individuals ■ Products Introduced - Heated spray gun with liquid circulation for insulation *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case where a factory manufacturing power supplies and battery-related equipment switched its air blow system from a compressor method to a blower method. In the factory, a compressor and air nozzles for the compressor were used for air blowing. While compressor air has strong injection power and can reliably cut liquids, it has the disadvantage of high energy costs. By switching the air source and nozzles to a blower method, we achieved significant reductions in electricity consumption costs. 【Case Overview (Partial)】 ■Challenges - Cost reduction - Commitment to SDGs ■Products Introduced - Small flat air nozzle for blower *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Here is a case study of the introduction of conveyor cleaning nozzles to a major bread manufacturer. The mesh conveyor used for transport accumulated dough residue, necessitating regular cleaning. Manual cleaning was not only labor-intensive but also posed risks due to the high pressure of 15 MPa, leading to multiple issues such as dirt scattering and secondary contamination. By introducing a dedicated rotating nozzle for conveyor cleaning, we were able to suppress the occurrence of secondary contamination and eliminate the cleaning work, thereby reducing labor costs. [Case Overview (Partial)] ■Challenges - Labor involved in manual cleaning - Risks associated with high-pressure work - Occurrence of secondary contamination ■Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of a brush-equipped shower header with a self-cleaning function that was implemented at a certain automotive parts manufacturer. Cleaning is performed inside the press machine before the pressing process. The cleaning solution is circulated and reused, during which oil, dust, and other contaminants accumulate in the liquid, frequently causing nozzle clogs. Maintenance of the nozzles often occurred after pressing defects arose. By introducing a brush-equipped shower header with a self-cleaning function, the labor involved in maintenance has been significantly reduced. 【Case Overview (Partial)】 ■Challenges - High frequency of maintenance - Opportunity loss due to press machine downtime - Labor involved in removing and cleaning the header and nozzles ■Product Introduced - Brush-equipped shower header *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of implementing mist cooling in a manufacturer of wood grinding and polishing machines. As a measure against heatstroke for workers, air conditioning was always running at full capacity, which resulted in high electricity costs and became a problem. To save on electricity costs while simultaneously cutting peak demand, we considered mist cooling that requires minimal maintenance and introduced 18 swing mist fans. We successfully reduced the local temperature in the factory by 3 to 4°C and the overall temperature of the installation space by 1°C, resulting in a monthly savings of 400,000 yen on electricity costs. [Case Overview (Partial)] ■Challenges - Insufficient ventilation equipment caused heat emitted from machines to accumulate. - Constantly running the air conditioning at full capacity led to high electricity costs. ■Products Introduced - Swing mist fan "Mist Twister S" *For more details, please refer to the PDF document or feel free to contact us.

• Cooling system

We would like to introduce a case study of the implementation of the "Spray Injector" at a power plant in the American Midwest. The facility was facing a deadline to comply with the interstate air pollution regulations (CAIR) established by the Environmental Protection Agency and required a control system to reduce NOx emissions by 30-50%. After implementation, NOx emissions were reduced by 45%, with only a minimal carryover of urea within acceptable limits. Additionally, there were no nozzle blockages, and the injector performed as specified. [Case Overview] ■ Challenges - A control system was needed to reduce NOx emissions by 30-50%. - Consulted with a major manufacturer of air pollution control devices, but the custom system was prohibitively expensive. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case study of the implementation of a "spray cooling system" at a factory that manufactures cast iron products from recycled materials. The company needed to effectively cool cast iron pipes from 177°C to 38°C after immersing pipes in heated asphalt. However, surface defects were likely to occur, leading to frequent returns and complaints. The cooling system dramatically improved productivity. Cooling efficiency also increased, significantly reducing surface defects on the pipes caused by cooling troubles. [Case Overview] ■Challenges - Surface defects were likely to occur, leading to frequent returns and complaints. - Blistering occurred in the asphalt coating. - Large pipes had to be manually rotated to prevent liquid asphalt from solidifying in an uneven state. - The manual workload was significant, resulting in high labor costs. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case where the "Cleaning and Drying System" was implemented in the liquid processing group of the equipment manufacturer Hydrep. Previously, the company manually cleaned steel plates using a pressure washer and dried them with a compressor air gun, which was very time-consuming and labor-intensive. After the implementation, they achieved improvements in product quality and productivity. The rate of returned parts from customers decreased by 5%, and the request rate for reprocessing products dropped by 20%. [Case Summary] ■ Challenges - Required the design of a custom lubrication and cleaning machine - Previously used a pressure washer for manual cleaning of steel plates and dried them with a compressor air gun, which was time-consuming and labor-intensive *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

We would like to introduce a case study of the introduction of the dedicated descaling nozzle 'DescaleJet Pro' at a steel mill in the American Midwest that conducts fully integrated manufacturing. At the company, the high-pressure nozzles previously used for rust removal were not impactful enough, resulting in inconsistent quality. After the introduction of the new nozzle, the increased impact allowed for cleaner removal of rust from the strips, and the number of quality issues decreased. [Case Overview] ■Challenges - The previous high-pressure nozzles lacked sufficient impact, leading to inconsistent quality. - There was a tendency for clogging, resulting in an uneven spray pattern. - The integrated nozzle strainer broke and fell out, causing blockages in the descaling header. - Additional maintenance time was required to remove broken fragments. - The lifespan of the nozzles was irregular, making it difficult to determine the appropriate replacement timing. *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study of the implementation of the "Model 54000 Tablet Coating Header" at a nutritional supplement manufacturer. In the company's tablet coating process, quality issues arose due to excessive coating, resulting in parts of the coating peeling off and tablets sticking together. After the implementation, the product waste rate and rework due to film coating issues were reduced by over 15%, and the time required for tablet inspection and sorting was also shortened. 【Case Overview】 ■Challenges - Excessive coating led to parts of the coating peeling off and tablets sticking together. - Many products needed to be discarded due to quality issues. - Significant time was required for cleaning, maintenance, and positioning. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case study of the implementation of a "new spray injector" at Jordan Phosphate Mines Company (JPMC), a major manufacturer of sulfuric acid. The company was using a jacket-type injector to spray molten sulfur into the furnace to produce sulfur dioxide (SO2), but steam was leaking from the bellows, putting workers at risk. In response, a new injector was designed and developed specifically for JPMC. The adoption of a special gland packing design eliminated the need for bellows installation, resolving the leakage issue. [Case Overview] ■ Challenges - Steam was leaking from the bellows, putting workers at risk. - Excessive humidity was also generated, leading to additional maintenance time. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case where the "FloMax dual-fluid nozzle" was implemented at a coal producer in the United States. The company needed to dissipate methane gas in the underground mine to eliminate the risk of ignition, but the single-fluid nozzle equipped on the continuous miner could not generate the small particles necessary to humidify the surrounding area. After the implementation, the safety of the coal mine was ensured, and it became possible to mine areas that were previously undeveloped. [Case Overview] ■Challenges - There was a need to dissipate methane gas in the underground mine and eliminate the risk of ignition. - The single-fluid nozzle could not generate the small particles necessary to humidify the surrounding area. *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study where the "AutoJet Lubrication System" was implemented at a large truck manufacturer. The company needed to coat a 609mm wide feedstock with lubricant before the pressing process, but the oil application on the metal sheets was not uniform. After implementation, product quality improved, and the waste rate due to uneven lubricant application was reduced by 10%. [Case Overview] ■Challenges - Quality issues arose due to non-uniform oil application on the metal sheets. - Excessive spraying caused waste, and the mist-dispersed oil adhered to surrounding equipment and the floor, creating a slippery and dangerous situation. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case where the spray dry nozzle 'SKH-MFP SprayDry' was implemented at a pet food manufacturer. The nozzles previously used by the company required frequent replacements and maintenance, leading to increased downtime and higher operating costs. After implementation, it was possible to meet the required spray angle and particle size at a low pressure of 17.2 MPa, thereby minimizing wear on the pump and nozzle. [Case Overview] ■Challenges - The downtime for cleaning the dryer and replacing worn nozzles is limited. - The wear life of the nozzles is short, requiring the orifice disk to be replaced every 4 days and the rotary device every 12 days. *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case study where the "ProMax QuickJet Spray Nozzle" was implemented at a can manufacturer. The company faced many issues in their can cleaning process, and the quality of cleaning did not meet the required standards. After implementation, by spraying from above and below the conveyor with a custom header, they were able to clean the cans evenly. 【Case Overview】 ■Challenges - The quality of cleaning did not meet the required standards. - There were frequent cases of cans tipping over during cleaning, and the tipped cans had to be discarded. *For more details, please refer to the PDF document or feel free to contact us.

• spray

We would like to introduce a case where the "FloMax Nozzle Lance" was switched at a thermal power plant. At this location, the high frequency of nozzle maintenance was a problem, and two workers were performing the dangerous task of removing dried slurry that had accumulated on the nozzles for up to three hours every day. After the introduction, we successfully reduced costs by approximately 15 million yen annually due to a decrease in the consumption of compressor air used for injecting lime slurry. [Case Overview] ■Challenges - We wanted to reduce the use of expensive compressor air and the maintenance frequency of the spray dryer absorption system. - We were performing the dangerous task of removing dried slurry that had accumulated on the nozzles every day. *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce a case where the "WindJet Blower System" was implemented by a meat processing company. In their boxing process, the traditional method was unable to completely remove water droplets, leading to issues such as box damage and mold growth on meat packs. After implementation, the water drainage efficiency dramatically improved, significantly reducing box damage due to moisture, and also cutting down on the time and cost of repackaging. 【Case Overview】 ■Challenges - Water droplets remained, causing box damage and mold growth on meat packs. - A reliable air blow system that can accommodate various sizes and effectively drain water was needed. ■Effects - Water drainage efficiency dramatically improved, significantly reducing box damage due to moisture. - Time and cost of repackaging were also reduced. *For more details, please refer to the PDF document or feel free to contact us.

• Pneumatic Equipment

The spray robot system is a new service that combines our spray technology with arm robot technology. It performs precise spraying on workpieces flowing on a conveyor.

• spray