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  3. アイ・ティー・エス・ジャパン
  4. <Technical Document> Proposals for Reducing Defects in Plastic Molding from a Professional Perspective. Dr. Plastic Molding's Rheology Course.
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  • Jul 05, 2023
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Jul 05, 2023

<Technical Document> Proposals for Reducing Defects in Plastic Molding from a Professional Perspective. Dr. Plastic Molding's Rheology Course.

アイ・ティー・エス・ジャパン アイ・ティー・エス・ジャパン
I will propose ways to reduce defects in plastic molding from a professional perspective. I will explain clearly using illustrations, graphs, and images. <Dr. Plastic Molding's Rheology Course - Basic Edition 01> How can we understand the physical properties of materials to stabilize moldability? To stabilize molding, it is essential to grasp the physical properties of the materials. What viscosity does the resin material have when it is in a melted state? How does it behave in terms of flow during actual extrusion molding? To understand this, knowledge of viscosity measurement tools such as "Melt Flow Indexer (MFR)" and "Capillary Rheometer," as well as simulation software for predicting flow behavior, is indispensable. I will explain how each of these contributes to the optimal design and troubleshooting of plastic molding in a way that anyone can easily understand.
Dr. Plastic Molding Rheology Course: Basics Part 01
Dr. Plastic Molding Rheology Course: Basics Part 01
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Melt Indexer "QC-652B"

Easy MI value measurement! For quality control of materials. We also accept demo measurements and contract testing.

This is a melt indexer that measures MFR (Melt Mass Flow Rate) and MVR (Melt Volume Flow Rate), which serve as guidelines for the melt flowability of resins. The touch panel has pre-programmed ISO/ASTM tests, allowing for easy operation and testing through the panel. Analysis of test data and data output to USB can also be performed via the panel. We also offer optional blocks for materials with high flowability and fixtures for MVR measurement. The testing machine is compactly designed, and temperature is detected above the diamond die, ensuring high accuracy. Calibration of the weights placed on the piston and calibration at different temperature levels are also conducted to enhance the reliability of the measurement data. You can also try a demo measurement before purchase. Additionally, we accept commissioned testing. Please feel free to consult with us. *For more details, please refer to the PDF document or feel free to contact us.*

  • Analytical Equipment and Devices

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Shear viscosity and elongational viscosity measurement R6000

Achieves highly reproducible measurements of corrected accurate shear viscosity. Provides a new indicator for material design.

The flowability of polymers cannot be predicted because it is "non-linear." This is also why the melt index (MI), which should be an indicator of flowability, often does not match the actual moldability. The more complex flow known as elongational viscosity is particularly difficult to predict accurately, and the only way to obtain reliable data is to measure it in the same range as the actual molding speed. Imatec provides highly reproducible viscosity data thanks to 20 years of experience and the latest control technology.

  • Viscometer

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Extrusion Molding Simulation Program Virtual Extrusion Lab Series

Developed by the world-renowned authority "Dr. Bill Check Engineering." It is a simple analysis software that integrates pre- and post-processing, specializing in "optimal design" and "stable molding."

Simulation software for extrusion molding is currently available in various types. However, it is also true that there are many cases where it is not being utilized effectively. Many of the reasons for this include "the usage is difficult," "uncertainty about how to use the software for troubleshooting," and "lack of someone to consult with." In other words, if the product itself is user-friendly and the support system after purchase is robust, simulation software becomes an essential item for extrusion molding sites, as it can help eliminate unnecessary costs. The "Virtual Extrusion Lab Series" offers easy-to-understand operation and comprehensive support, making it a product that can be confidently used even by those who have previously avoided simulation software. Our website also showcases actual case studies and examples of cost reduction.

  • Extrusion Machine

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Finite Difference Method Extrusion Molding Simulation Program

The melting process of pellets, which can be a cause of trouble, can also be simulated.

Many of the causes of extrusion molding troubles are said to lie within the extruder. Smooth melting of the material is an essential condition for eliminating molding defects. In addition to general parameters such as pressure, temperature, residence time, and melting completion position, our proprietary parameters from Compulast provide detailed output on the state of the material during melting, making it easy to identify trouble factors within the extruder. It is equipped with input templates that allow for easy input of complex screw shapes like mixing and barrier designs, as well as detailed heater settings.

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Finite Element Method Extrusion Molding Simulation Program

High-precision simulation of complex extrusion molds that are difficult to simulate is possible.

The conditions for achieving ideal extrusion are narrow, and the accuracy is easily influenced by the molding conditions, making irregular extrusion a field where the advantages of simulation are particularly evident. The irregular extrusion module derives a stable mold shape against disturbances based on the unique optimal mold design theory "Cross-Flow Minimization Method" developed by Compulast. It thoroughly supports the abundant ideas of mold designers with simple operability and quick analysis.

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High-precision polymer moisture meter AquaTrack V

Specialized in measuring the moisture content of polymers! Used in various manufacturing processes of recycled plastics!

AquaTrack V is a moisture meter for polymers that achieves high precision equivalent to the Karl Fischer method using a unique measurement technique. Since it does not require large equipment like nitrogen, moisture measurement can be performed on-site with just a 100V power supply. The handling and disposal of reagents are also easy, making it widely used in the plastic molding industry. 【Features】 ■ High precision of 1ppm and high reproducibility ■ Database of various materials already registered ■ Measurement results can be stored in the unit for up to 200 readings ■ New high-resolution touch display ■ Data can be output in PDF and CSV formats ■ Data output can be saved to a USB memory or to a PC via Ethernet *For more details, please refer to the PDF materials or feel free to contact us.

  • Analytical Equipment and Devices

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Co-rotating twin-screw extruder simulation software "Ludovic"

The world's first simulation software capable of overall analysis of all co-rotating twin-screw extruders.

"Ludovic" is a simulation software specifically designed for co-rotating twin-screw extruders. It allows for the free setting and analysis of parameters such as "screw elements," "rotation speed," and "temperature" to optimize screw configuration and operating conditions. Rather than focusing on a specific part of the screw, it performs a comprehensive analysis of the entire system. The overall changes in pressure and temperature are clearly displayed. 【What you can do and understand】 ■ Visualize mixing capability! → Evaluate in numerical terms by separating dispersion performance and distribution performance. ■ Compare by changing screw configuration! → Freely alter the shape and position of elements to find the optimal configuration. ■ Get a complete view of the inside of the extruder! → Instead of testing with actual machines, virtual tests can be conducted with Ludovic. ■ Easy usability for anyone! → Input takes 15 minutes, and calculations are completed in 15 seconds. ■ Reduction in development time and cost with Ludovic → Reduces trial and error by 45%. *For more details, please refer to the related links or feel free to contact us.

  • Injection Molding Machine

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Vittmann Corporation Polymer Dehumidifying Dryer Card Series

Since maintenance costs are close to zero, reduce the running costs of material drying!

Achieving the best performance with innovative ideas. The latest dehumidifying dryer, a big hit in Europe and the United States, can reduce material drying costs, including maintenance. The CARD series utilizes compressed air to achieve stable drying. The only energy required for drying is from the heater. Additionally, it features a low-cost design that does not use consumables like adsorbents. Various ideas incorporated into its simple structure have realized the best performance.

  • Drying Equipment

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Vittmann Company Blow Molding Internal Cooling System BAC

Improve the quality of molded products and shorten the cooling cycle!

This device stably cools the compressed air blown into molded products. By stably blowing cooled compressed air into the molded products, it promotes internal cooling, improves the quality of the molded products, and shortens the cooling cycle. It can be easily integrated into existing equipment. It solves the problem of cooling time increasing exponentially with the thickness of the molded products, thereby enhancing production efficiency and cost performance.

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Vittmann Company Injection Molding Mold Condensation Prevention Device MAP

Dry air is supplied to the sealed injection molding line to prevent condensation on the mold.

The revolutionary device "MAP," which prevents the major enemy of injection molding, "condensation on molds," surrounds only the area where the cooling water of the injection molding machine circulates with plastic sheets or similar materials and blows dry air only into that space. This is an energy-saving type of condensation prevention system. Since it eliminates the need to adjust the cooling water temperature according to the outside temperature, molding becomes stable throughout the year, and defects in molding are reduced. If humidity control for the entire factory was previously necessary, costs related to air conditioning can also be significantly reduced.

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Blow Molding Simulation Program B-SIM

Wide-ranging support from direct blow to injection and stretch blow. Time-dependent deformation is also reproduced with high precision using the K-BKZ model.

The parison and preform shapes can be imported from Ansys and STL files in addition to dimension input using the B-SIM template. Various settings such as clamp position, temperature of the parison and preform, thickness distribution, friction and heat transfer with the mold, timing of the blow, and direction of mold movement allow for accurate reproduction of the blow molding process.

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[Case Study] Moisture Meter for Polymers AquaTrack 3E

We visit clients who are utilizing the AquaTrack series to publish their usage status and interviews about AquaTrack.

The company we visited this time, "Sankou Kasei Co., Ltd.," is an engineering plastic molding company founded in 1965. It operates globally with 11 locations in Japan and 3 overseas. They have established a "one-stop production system" that handles everything in-house, from product design to mold manufacturing, molding processing, and quality control, providing high-quality products that meet the diverse needs of various clients. This time, we visited the Ichinoseki factory located in Iwate Prefecture, where they have introduced the Aqua Track 3E.

  • Testing Equipment and Devices

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Comprehensive Catalog of Measuring Instruments, Devices, and Software for Plastic Molding

Providing top-tier rheology equipment, rationalization devices, and CAE programs in the world.

This is the comprehensive catalog of I.T.S. Japan, which provides top-tier rheology devices, rationalization equipment, and CAE programs from around the world. We offer overseas products with the same service structure as domestic products, based on our unique service policy. Our products are practical yet equipped with unique features that have not been found in traditional Japanese products. For more details, please contact us or download the catalog.

  • Analytical Equipment and Devices

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Dr. Plastic Molding Rheology Course: Basics 01

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Imatec Corporation R6000 Shear Viscosity and Extensional Viscosity Measurement

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Moisture measurement for stability in molding and converting.

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Vittmann Company Factory Air-Type Pellet and Resin Drying Equipment Card Series

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Riad Corporation Ultra-Precision Feeder Color Save SP (Pre-Loading Weighing Type)

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ITS Japan General Catalog

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Hyper CLT flooring panel

Quickly resolve your questions | We have added a Q&A page for Hyper CLT flooring.

  • NEW
  • PRODUCT

We have newly added a **"Frequently Asked Questions Q&A"** section to the Hyper CLT sheet website. It clearly summarizes many questions frequently asked by those considering the introduction of the product, such as "What types of civil engineering sites can it be used on?", "Can it be used on rainy days?", "Is it compatible with large machinery?", and "What is NETIS?". The Hyper CLT sheet is a lightweight wooden sheet utilizing wood CLT, suitable for a wide range of applications including temporary roads, access routes, and heavy machinery work yards. It is also registered as a **Ministry of Land, Infrastructure, Transport and Tourism NETIS registered technology "TH-250021-A"**. Since it is a new material, we will not leave any uncertainties unaddressed. We aim to create a website that makes it easy to resolve questions before introduction, including information on wood, NETIS, civil engineering, and CLT, and we will continue to enhance the Q&A section.

Oct 11, 2026

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Hyper CLT flooring panel

Added a glossary to the website to make technical terms easier to understand.

  • NEW
  • PRODUCT

We have added a new **"Glossary"** to the Hyper CLT sheet website. In the civil engineering and construction industries, there are many specialized terms such as "CLT," "NETIS," "temporary roads," and "wooden lightweight sheets." Therefore, we have introduced related terms in an easy-to-understand manner so that those who are encountering Hyper CLT sheets for the first time can understand the products and technologies. Hyper CLT sheets are wooden lightweight sheets for civil engineering that utilize wood CLT and are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology as **"TH-250021-A."** We hope that by not only conveying the features of the product but also sharing the underlying technologies and terminology, users will feel a closer connection to Hyper CLT sheets. We will continue to enhance our website and provide clear information related to wood, NETIS, civil engineering, and CLT.

Oct 10, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

  • NEW
  • PRODUCT

On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Notice of the issuance of ISO-related information magazine "Intertek News" Issue 94.

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  • OTHER

We have published the latest issue (No. 94) of the ISO-related information magazine "Intertek News." Intertek News delivers information and various topics related to ISO audits, certifications, and verifications. This issue features a special section titled "Interpreting Standard Revisions," which introduces key points of management system standard requirements that new personnel should understand as preparation for standard revisions. Additionally, we have included customer case studies, articles contributed by auditors, and information on certifications and standards, as well as the latest topics, so please take a look.

Oct 09, 2026

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