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  6. Finite Difference Method Extrusion Molding Simulation Program

Finite Difference Method Extrusion Molding Simulation Program

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Conpuplast Corporation

last updated:Aug 10, 2023

アイ・ティー・エス・ジャパン
アイ・ティー・エス・ジャパン
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The melting process of pellets, which can be a cause of trouble, can also be simulated.

Many of the causes of extrusion molding troubles are said to lie within the extruder. Smooth melting of the material is an essential condition for eliminating molding defects. In addition to general parameters such as pressure, temperature, residence time, and melting completion position, our proprietary parameters from Compulast provide detailed output on the state of the material during melting, making it easy to identify trouble factors within the extruder. It is equipped with input templates that allow for easy input of complex screw shapes like mixing and barrier designs, as well as detailed heater settings.

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Finite Difference Method Extrusion Molding Simulation Program

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【Features】 ○ Evaluation of melting suitability is possible with the unique parameters of Compuplast Co. ○ A wide variety of mixing element patterns are available. Custom solutions for special mixers are also supported. ○ Compatible with worn flights, notches, and grooved barrels. ● For more details, please contact us or refer to the catalog.

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Dr. Plastic Molding Rheology Course: Basics Part 01

<Technical Document> Proposals for Reducing Defects in Plastic Molding from a Professional Perspective. Dr. Plastic Molding's Rheology Course.

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I will propose ways to reduce defects in plastic molding from a professional perspective. I will explain clearly using illustrations, graphs, and images. <Dr. Plastic Molding's Rheology Course - Basic Edition 01> How can we understand the physical properties of materials to stabilize moldability? To stabilize molding, it is essential to grasp the physical properties of the materials. What viscosity does the resin material have when it is in a melted state? How does it behave in terms of flow during actual extrusion molding? To understand this, knowledge of viscosity measurement tools such as "Melt Flow Indexer (MFR)" and "Capillary Rheometer," as well as simulation software for predicting flow behavior, is indispensable. I will explain how each of these contributes to the optimal design and troubleshooting of plastic molding in a way that anyone can easily understand.

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アイ・ティー・エス・ジャパン

アイ・ティー・エス・ジャパン

Testing, Analysis and Measurement

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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment  Dynamic measurement + vulcanization testing machine  Rheometer  Carbon dispersion meter  Mooney viscometer  Hardness and density meter  Density and specific gravity meter  Specific gravity meter for uncured rubber  Durometer  Durability and fatigue testing machine  Rebound tester  Wear testing machine ◎ Comprehensive valve manufacturer

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