Appearance in "Alvarez's Sky"

Turning imagination into reality with mold technology

Sayama Mold Manufacturing Co., Ltd. does not just manufacture molds, but also supports customer development by providing comprehensive services ranging from product shape design to trial molding and mass production support. We propose product shapes from a mold perspective, and our ability to derive “optimal shapes” rather than “shapes that can be made” is the reason why we are chosen by many customers. With over 2,200 molds produced in 30 years and expertise cultivated through high-precision mold manufacturing, we achieve stable molding even with super engineering plastics and special materials. Drawing on diverse case studies, including overseas projects, we help reduce defects and shorten delivery times during mass production, assisting in solving challenges. We plan to share information that will serve as a reference for design and development personnel and those involved in manufacturing. ※For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

A low-invasive resin injection needle made of PEEK, a super engineering plastic.

A sample developed with the assumption of being used for insulin injections in diabetes patients. The tip is rounded and has a minimally invasive shape, taking into consideration the reduction of burden on the patient.

• Plastic Mould
• Other medical supplies and cosmetics manufacturing machines

High-precision products can be manufactured using stainless steel (SUS) and super engineering plastics (PEEK).

The Babcock forceps are medical forceps primarily used to grasp soft tissues such as organs, tissues, and blood vessels during surgery. The product in the image is a sample made by injection molding from the same mold using PEEK and SUS, and products made with MIM shrink by about 20%, making them smaller than resin products. Sayama Mold Manufacturing Co., Ltd. is capable of producing molds aimed at specified dimensions and supporting injection molding even with MIM.

• Plastic Mould
• Other medical supplies and cosmetics manufacturing machines

When it comes to hyper CLT sheets, many people may have the image of sheets used at construction or civil engineering sites. However, the potential of hyper CLT sheets (NETIS registration number TH-250021-A) goes beyond that. We believe that hyper CLT sheets can be utilized not only as "site materials" but also as "materials that support gathering places." One representative scene of this utilization is event venues. At event venues, there are many situations where it is necessary to temporarily protect the ground or create a safe environment for passage, such as outdoor events, local festivals, exhibitions, around temporary stages, food truck areas, material delivery routes, and pedestrian pathways for visitors. In this way, hyper CLT sheets have the potential to contribute to creating a foundation for people to gather, move safely, and use spaces, going beyond the framework of being merely "sheets for construction." Hyper CLT sheets have the potential to be active not only at construction sites but also in various situations such as event venues and temporary spaces. We do not want to think of "sheets" as something only for sites, but rather we aim to further expand their possibilities in the future.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!