Notice of Participation in the Mechanical Elements Technology Exhibition Manufacturing World 2026 (Tokyo) | Nikken Coating Industry

High durability and high heat resistance PEEK coating "PEEKCOAT" will be exhibited at the Mechanical Elements Technology Exhibition (Tokyo)!

Amid the strengthening of PFAS regulations centered in Europe, the shift towards "fluorine-free" solutions is accelerating in the manufacturing industry. Our PEEK coating "PEEKCOAT" is a PFAS-free coating made from the PFAS-free super engineering plastic "PEEK resin." ■ PFAS-Free Compliance Contains no organic fluorine compounds, contributing to reduced future regulatory risks and environmental compliance. ■ High Durability and Long Lifespan Possesses high mechanical strength and wear resistance, potentially achieving a longer lifespan in sliding parts, high-load areas, and wear processes. ■ High-Temperature and Chemical Resistance Has a continuous use temperature of approximately 260°C and exhibits excellent resistance to organic solvents, acids, and alkalis. It is gaining attention as a "durability-focused" PFAS-free coating, distinct from the extreme non-stick properties of fluoropolymer coatings. ■ Exhibition Announcement We will be exhibiting at the "Mechanical Element Technology Exhibition Monozukuri World 2026 (Tokyo)" held at Tokyo Big Sight from July 1 (Wednesday) to July 3 (Friday), 2026. We will also introduce PEEK coatings, PFAS-free coatings, and various functional coatings. We sincerely look forward to your visit.

• Surface treatment contract service

Thick-film PEEK coating that demonstrates stable performance in pharmaceutical and corrosive environments.

In components used in chemical environments, the reduction of lifespan due to corrosion and degradation is a challenge. PEEK is a resin with excellent chemical resistance, but conventional coatings have thin film thicknesses, which poses challenges for long-term protective performance. Our PEEKCOAT forms a stable protective layer even in chemical environments due to a thick film of up to 3000µm. It is easier to maintain performance in corrosive atmospheres and under chemical contact conditions, contributing to the longevity of equipment. It is also possible to achieve a balance with wear resistance, making it a suitable surface treatment for harsh environments. We also accommodate the consideration of individual specifications and prototype evaluations. For technical consultations and prototype verifications, please feel free to contact us.

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High-durability PEEK coating resistant to wear and chemical environments, achieved through thick film processing of up to 3000μm.

PEEK coating has excellent mechanical strength and chemical resistance, but traditionally it has been difficult to ensure film thickness, with thick films generally being around 300 to 500 μm. As a result, there were limitations in durability in extremely harsh sliding environments, such as sliding parts subjected to high loads. Our company has adopted a layered process that repeats painting and firing multiple times, allowing for thick films of up to 3000 µm. This process achieves stable film formation while minimizing the risk of cracks and peeling due to internal stress and thermal expansion differences. The increased thickness makes it easier to secure wear allowances, contributing to the longevity of sliding and transport components. It can also be applied to applications that were difficult to address with conventional thin-film PEEK coatings.

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High-reliability fluoropolymer coating PFA understood from the differences with PTFE.

PFA is a fluoropolymer that has been improved based on PTFE, characterized by maintaining basic properties such as non-stickiness, heat resistance, and chemical resistance, while also exhibiting excellent flowability during melting. This difference in flowability allows for a more uniform spread of the coating during application, resulting in a dense and smooth surface. Due to this feature, while PTFE is prone to pinholes and voids, PFA can achieve a coating with fewer defects, making it suitable for applications that require higher reliability. It is particularly valued for its long-term protective performance in chemical and high-temperature environments. We also support the evaluation of the applicability of PFA coatings, comparisons with other materials, and prototype assessments. For optimal specifications tailored to your applications and conditions, please feel free to contact us for technical consultations and prototype verifications.

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Maintaining high-precision processing without compromising the edge shape in thin film design below 1μm.

In the processing of adhesive tapes and sheets, changes in the blade edge shape due to coating can lead to a decrease in cutting performance. NonStick STC provides non-stick properties while maintaining the sharpness of the blade edge through a thin film design of less than 1μm. It suppresses the increase in cutting resistance and maintains high-precision processing quality. It is also easy to apply to existing cutting tools, allowing for improvements with minimal changes to the process. We can propose optimal specifications according to the usage conditions. For technical consultations and prototype testing of the non-stick coating NonStick STC for cutting tools, please contact us.

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Reduce contact damage with metal plates and stabilize print quality.

In metal printing processes, fine scratches caused by contact during transportation can lead to quality defects. Particularly, contact with transport fixtures during the drying process is unavoidable, making surface damage prevention crucial. PEEKCOAT reduces friction and snagging during contact due to its high hardness and smooth coating layer, helping to suppress the occurrence of scratches. It eliminates the need for regular maintenance like traditional varnish applications and can also avoid the risk of printing defects associated with fluororesin tubes. Its excellent wear resistance ensures sustained performance even in environments with repeated contact. This surface treatment achieves both quality stabilization and process improvement simultaneously. We support everything from the consideration of optimal specifications based on application and equipment conditions to prototype evaluation. If you are struggling with preventing scratches in the transport process, please contact us for technical consultation and prototype verification.

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Reduce maintenance frequency with a thick film design that ensures wear allowance.

Wear and deterioration of equipment parts can lead to increased maintenance costs and downtime. Thick-film PEEK coating allows for a sufficient film thickness to provide a buffer against wear, maintaining stable performance over a long period. It is particularly effective in parts with high contact frequency, such as sliding and conveying components, leading to extended component replacement cycles and reduced maintenance burdens. It is also applicable to high-durability applications that are difficult to address with conventional thin-film coatings. We also accommodate individual specifications and prototype evaluations. Please feel free to contact us for technical consultations and prototype verifications.

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Thick film PEEK coating technology that suppresses cracking and peeling.

Conventional PEEK coatings are prone to cracking and delamination due to internal stress and differences in thermal expansion when thickened, which has limited their design to thin films. Our company has achieved a maximum thickness of 3000µm while suppressing these issues through the optimization of the lamination process and material design. With stable film formation, we can now address high-durability applications that were previously difficult to apply. This technology eliminates performance constraints due to insufficient film thickness and expands new application areas. If you have challenges such as "lack of durability" or "considering thickening," please contact us for technical consultation and prototype verification.

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Fluororesin coating ideal for use in high-temperature environments, such as hot melt bonding and hot pressing.

Thermo Pro Release is a high-durability, high-release fluororesin coating originally developed by Nikken Coating Industry. It demonstrates excellent release properties and durability even in high-temperature environments above 200°C, preventing resin adhesion and thread pulling during thermal welding and thermal riveting processes. With our unique evaluation technology, we can propose the optimal coating specifications tailored to the customer's usage environment (temperature range, type of resin, etc.). It also excels in abrasion resistance and adhesion, lasting longer than conventional fluororesin coatings. This reduces the effort required for mold cleaning and maintenance, contributing to improved production efficiency and reduced maintenance costs!

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Non-stick coating that suppresses adhesive attachment to blades while maintaining sharpness and productivity.

In the cutting process of adhesive sheets and tapes, it is unavoidable for adhesive to adhere to the blades, leading to a decrease in cutting performance and poor cutting edges. The accumulation of this adhesion increases the frequency of cleaning and blade replacement, which can also result in decreased productivity. NonStick STC is a thin film non-stick coating that reduces the surface energy of the blade surface, suppressing the adhesion of adhesives. It can be applied while maintaining the blade edge shape, allowing for process improvements without compromising machining accuracy. If you are experiencing adhesive adhesion issues with your blades, please feel free to contact us. We offer technical consultations and prototype testing.

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Thick film coating that allows dimensional adjustments through machining after painting.

Conventional coatings are thin, which can make post-coating processing and dimensional adjustments difficult. Thick-film PEEK coatings can achieve millimeter-level thickness, allowing for finishing and clearance adjustments through machining after coating. This enables designs that address functional aspects such as ensuring the precision of sliding parts and optimizing contact areas. By combining coating and machining, the design flexibility of components is enhanced, allowing for flexible responses tailored to specific applications. We also accommodate the consideration of individual specifications and prototype evaluations. For technical consultations and prototype verifications, please feel free to contact us.

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Approaching the mechanism of adhesive attachment through surface energy control.

Adhesion to cutting tools occurs due to a combination of factors such as the fine roughness of the surface, surface energy, and frictional heat. Particularly, even slight differences in surface conditions can significantly affect the amount of adhesion and processing stability. NonStick STC reduces surface energy and suppresses the phenomena that lead to adhesion. It prevents the transfer and accumulation of adhesives, maintaining a stable cutting condition. If you have issues such as "adhesion occurs immediately," please contact us for technical consultation and prototype verification.

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Causes and countermeasures for insufficient film thickness and coating defects in electrostatic powder coating during fluororesin coating and PEEK coating.

In fluoropolymer coatings and PEEK coatings using electrostatic powder coating, the "Faraday cage effect" can make it difficult for paint to adhere to recessed or deep areas. As a result, there may be insufficient film thickness or pinholes, which can lead to a decrease in corrosion resistance and durability. On the other hand, paint tends to concentrate on protruding areas, which can sometimes cause cracking or peeling due to localized thickening. We optimize the coating conditions and film thickness specifications according to product shape and required performance, reducing the risk of film thickness defects. If you are considering coating for complex-shaped parts, please feel free to consult us.

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Attention is focused on fluorine resin alternatives. Characteristics and applicability of PFAS-free material PEEK resin.

Due to the strengthening of PFAS regulations centered in Europe, there is a growing interest in "non-fluorinated materials" within the manufacturing industry. Among these, PEEK resin, a type of super engineering plastic, is gaining attention. PEEK resin is a material that does not contain PFAS, yet it possesses high heat resistance, wear resistance, mechanical strength, and chemical resistance, making it a candidate for alternative materials to fluoropolymer. However, it cannot completely replace the excellent non-stick and low-friction properties of fluoropolymers, so appropriate selection based on usage conditions is important. This article will explain the relationship between PFAS regulations and PEEK resin, as well as its characteristics as an alternative material.

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Combining heat resistance of 260℃ and high strength. An explanation of PEEK resin, which is gaining attention as a metal alternative and in high-temperature environments.

PEEK resin (polyether ether ketone) is a high-performance resin that possesses particularly high heat resistance, mechanical strength, and chemical resistance among super engineering plastics. Its continuous use temperature is around 250 to 260°C, and it can maintain stable performance even in high-temperature environments, leading to its adoption in a wide range of fields such as semiconductors, automotive, medical, and food machinery. In recent years, with the movement towards PFAS regulations, it has also gained attention as an alternative to fluoropolymer materials, and interest is increasing in applications that require "high durability" and "high reliability."

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Prevention of foreign matter adhesion on cutting edges and precision molds! "Ultra" thin film release coating "NonStick STC" (trademark application pending)

"NonStick STC" is an ultra-thin release coating applicable to cutting tools and precision molds! ■ Features of NonStick STC - Smooth No roughening such as blasting is required as a pre-treatment before coating, and post-polishing of the cutting edge after coating is also unnecessary. This helps maintain the sharpness of the cutting tools. - Transparent & Thin Being colorless and transparent with a film thickness of less than 1µm, it preserves the texture of the material. Additionally, it prevents dimensional changes in molds due to coating, which is crucial for precision molds that require accuracy. - Clean It is difficult for adhesive foreign substances, such as tape adhesives, to adhere, and if they do, they can be easily removed. This prevents a decrease in the sharpness of cutting tools and contamination of molds due to foreign substance adhesion.

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Cost reduction through changes in the coating of guide components in the feeding mechanism of the packaging machine.

In the process of sliding films and similar materials (feeding mechanism), the guide part of the feeding mechanism is coated with fluororesin to enhance slip properties and prevent adhesion. However, during transport, the workpiece (such as film) may stick to the guide, temporarily halting the line. This is caused by static electricity generated from friction between the resins, which causes the workpiece to adhere to parts like the guide and stop sliding. When this happens, the production line stops, necessitating recovery work. If this occurs frequently, it can lead to increased time and costs. Standard fluororesin tends to accumulate static electricity, but our static-dissipative fluororesin coating (Pass-e Coat) can release generated static electricity, thereby preventing workpiece adhesion due to static electricity. If you are experiencing issues with line stoppages caused by workpiece adhesion due to static electricity, please feel free to consult us.

• Processing Contract

To prevent a decrease in productivity due to the adhesion of PP resin during the thermal welding process of plastic pallets.

Heat sealing (heat plate sealing) is a joining method where the parts of plastic components that need to be bonded are brought into contact with a high-temperature metal plate (heat plate) to temporarily melt the plastic surface, and then pressed together at the melted areas to integrate them. Some plastic pallets made of PP resin (polypropylene resin) are manufactured by integrating the upper and lower parts through heat sealing. The heat plates used in the heat sealing process of these plastic pallets are coated with fluororesin to utilize its property of being "non-stick," which helps prevent melted PP resin from adhering to the surface of the heat plate. However, over time, the fluororesin coating on the heat plate can become scratched or peel off, causing the resin to gradually start sticking. When resin adheres to the surface of the heat plate, the following problems can occur: - The resin is stretched from the adhered areas, compromising the appearance of the product. - Burnt resin that has stuck can mix into the joint area, leading to a decrease in the strength of the joint. - The need to replace the heat plate temporarily halts the production line, resulting in decreased productivity.

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Reduced cleaning frequency and line stoppages with over 200,000 disconnection records.

In continuous cutting processes, issues such as clogging and defects caused by adhesive buildup on cutting tools are significant challenges. NonStick STC combines high non-stick properties with wear resistance, maintaining performance even after prolonged use. In continuous cutting tests using tape dispensers, it has a proven track record of consistently cutting strong adhesive tape over 200,000 times. This helps reduce the frequency of cleaning and replacement, contributing to shorter line downtime and increased productivity. For technical inquiries or prototype testing regarding NonStick STC, please feel free to contact us.

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Non-stick treatment to reduce maintenance man-hours and tool replacement frequency.

Adhesion of sticky substances to blades leads to increased cleaning tasks and frequency of replacements, which in turn contributes to the burden on the site and increased costs. By applying NonStick STC, adhesion of adhesives is suppressed, resulting in reduced cleaning frequency and extended blade life. As a result, this leads to a reduction in maintenance labor and an increase in equipment operating rates. This coating is suitable for sites that want to achieve both process improvement and cost reduction simultaneously. For technical inquiries and prototype testing regarding NonStick STC, please feel free to contact us.

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An improvement case of transport fixtures using PEEK coating that reduced the defect rate to one-sixth of the conventional level.

In metal printing processes, there are cases where the transport jig used during transfer to the drying oven comes into contact with the printed metal plates, resulting in scratches on the surface and leading to defective products. This is particularly impactful for high-design products, where even minor scratches can significantly affect quality and contribute to reduced yield. Traditionally, measures such as applying varnish or attaching fluororesin tubes have been implemented, but challenges such as increased maintenance labor and the emergence of new printing defects have arisen. PEEKCOAT forms a high-hardness and smooth resin layer on the surface of the transport jig, reducing damage during contact and providing excellent wear resistance, allowing for long-term stable operation. Its implementation has reduced the defect rate to about 1/6 of the previous level, achieving cost savings in the tens of millions of yen annually. If you are considering measures for scratch prevention and yield improvement in the transport process, we can propose optimal specifications tailored to the target parts and usage conditions. We also offer technical consultations and prototype testing, so please feel free to contact us.

• Surface treatment contract service

Achieved cost reductions on the scale of tens of millions of yen by reducing the defect rate by one-sixth.

In manufacturing, the occurrence of defects directly leads to increased costs, and this impact is particularly significant for high-value-added products such as metal printing. Defects caused by scratches during the transport process often create new challenges even when countermeasures are implemented. PEEKCOAT forms a highly wear-resistant protective layer on the surface of transport jigs, suppressing the occurrence of scratches by achieving stable contact conditions. In actual implementation cases, the defect rate was reduced to about 1/6, resulting in cost savings of several tens of millions of yen annually. It also contributes to reducing maintenance frequency and line downtime. This technology is suitable for those considering cost-effective process improvements. We can also provide specific effect estimates and prototype evaluations, so please feel free to contact us for technical consultations and prototype verifications.

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Stable quality maintenance with excellent wear resistance PEEK coating.

The metal printing transport fixtures come into contact with metal plates repeatedly, making them prone to surface wear and degradation, which can lead to the occurrence of scratches. PEEKCOAT maintains a stable surface condition over a long period due to its high hardness and excellent wear resistance. Because it is less likely to experience performance degradation from wear, it helps reduce quality variation and contributes to long-term stable operation. Additionally, it leads to a reduction in maintenance frequency and a decrease in the risk of equipment downtime. In actual field applications, both defect reduction and durability have been confirmed, contributing to the overall reliability of the process. When considering surface treatments that emphasize durability, we can propose optimal coating designs tailored to the usage environment and component specifications. For technical consultations and prototype verification, please feel free to contact us.

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High-purity fluororesin coating that reduces the risk of impurity leaching.

In semiconductor manufacturing equipment, the elution of trace impurities and foreign matter from component surfaces significantly affects product quality, making the cleanliness of coatings crucial. Traditionally, fluoropolymer coatings commonly use a primer layer to ensure adhesion; however, this multilayer structure can pose risks depending on the application. Our HYPERCOAT utilizes a unique vacuum technology to form a fluoropolymer coating directly on the metal substrate without the use of a primer, achieving high cleanliness. This reduces the risk of impurity elution from the primer and is suitable for clean environments. It also ensures practical levels of adhesion, making it promising for applications in advanced industries, including the semiconductor field. We can also consider and evaluate specifications based on the usage environment and required performance, so please feel free to contact us for technical consultations and prototype verifications.

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High-adhesion, high-purity fluororesin coating achieved through a unique process.

In general fluoropolymer coatings, it is common to have a primer layer to ensure adhesion to the metal substrate. However, this structure can become an unnecessary layer depending on the application, posing challenges in terms of cleanliness and material-related risks. Our HYPERCOAT utilizes a unique vacuum technology to directly form a fluoropolymer coating without the use of a primer, representing a new approach to coating. Unlike a simple primer-less specification, it ensures practical performance through a design that considers the balance between adhesion and functionality. While maintaining the characteristics of fluoropolymers such as non-stick properties and chemical resistance, it can provide optimal surface characteristics tailored to specific applications. We welcome inquiries regarding differences from conventional specifications, applicability assessments, evaluation tests, and more. Please feel free to contact us for technical consultations and prototype verifications.

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Fluororesin coating technology to improve cleanliness by re-evaluating the multi-layer structure.

In fluoropolymer coatings, the primer layer contributes to improved adhesion, but depending on the application, it can also become a risk factor for impurity leaching and foreign matter contamination. Particularly in fields that require clean environments or high purity, there is a need to reconsider this structure itself. Our HYPERCOAT adopts a structure that does not use a primer and addresses these challenges by directly forming a fluoropolymer coating through vacuum technology. It features practical adhesion while reducing concerns associated with conventional multilayer structures. This coating technology offers a new option for applications that require a balance between cleanliness and functionality. We also provide optimal specification proposals and prototype evaluations tailored to application conditions and desired performance, so please contact us for technical consultations and prototype verifications.

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Preventing the adhesion of seal components to improve interchangeability and maintainability.

Rubber gaskets and O-rings can become stuck at contact points due to prolonged use, leading to breakage during removal and increased burden during replacement work. This is particularly problematic in sealing applications where compression is maintained, making adhesion and sticking more likely, which in turn reduces maintainability. Our FU-2015 is a fluorine-based coating that imparts slip and non-stick properties to surfaces without compromising the flexibility of the rubber material, helping to suppress the occurrence of sticking. The coating design follows the deformation of the rubber, maintaining stable performance even in repeated compression and stretching environments. This contributes to improved workability during part replacement and reduces the likelihood of issues. We can also accommodate the consideration of optimal specifications and prototype evaluations based on application and usage conditions. If you are experiencing problems with sticking, please feel free to contact us for technical consultation and prototype verification.

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Coating that improves sliding properties and transport stability by reducing friction.

Rubber parts can have high friction during contact, which may lead to transport failures and snagging. This is particularly true for roll and guide components, where a lack of slip can hinder stable operation. Our FU-2015 improves the friction characteristics of rubber surfaces through a fluorine-based coating, providing slip properties. It reduces contact resistance with the workpiece, enabling smooth transport and operation. Additionally, its non-stick nature helps suppress the adhesion of dirt and foreign substances, contributing to long-term stable operation. The flexible coating follows the deformation of the rubber, allowing for application while minimizing functional degradation. We can also provide evaluations and optimal design proposals tailored to specific usage conditions. If you are considering improving slip properties or addressing transport issues, please contact us for technical consultation and prototype verification.

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A coating that adheres well and maintains functionality while following deformation.

Coating on rubber materials poses challenges due to significant stress on the coating film caused by deformation and stretching, making it prone to cracking and peeling with conventional surface treatments. FU-2015 takes into account the unique usage environment of rubber and adopts a design that balances flexibility and adhesion. It easily adapts to repeated deformations such as compression, stretching, and bending, maintaining stable surface functionality. A major advantage is that it can impart performance without compromising the inherent properties of rubber, while utilizing the non-stick and slippery characteristics of fluorine compounds. This provides a new option for applications that have faced challenges with traditional coatings. We also accommodate discussions on applicability and prototype evaluations based on materials and usage conditions, so please feel free to contact us for technical consultations and prototype verifications.

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The FU series of low-temperature sintered fluorine-based coatings contributes to reducing abrasion damage and maintaining performance.

Rubber parts are prone to surface degradation due to wear and contact during use, which can lead to decreased performance and increased replacement frequency. Our FU-2015 is designed with wear resistance in mind, maintaining functionality over a long period while minimizing surface damage. By combining non-stick and slippery properties, it reduces frictional load, contributing to extended component lifespan and reduced maintenance frequency. Additionally, the flexible coating conforms to the deformation of the rubber, ensuring stable performance even in varying usage environments. This coating is suitable for sites aiming to improve durability and achieve long-term stable operation. We also accommodate considerations for optimal specifications and prototype evaluations based on applications and conditions, so please feel free to contact us for technical consultations and prototype testing.

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Low-temperature sintered fluorine-based coating that suppresses thermal effects and imparts fluorine functionality.

Fluororesin coatings excel in non-stick and release properties; however, they pose challenges for resin parts, thin-walled metals, and precision components due to the requirement for high-temperature sintering. Our FU-1240 is a coating designed to form a film at low temperatures, allowing for the addition of surface functions while minimizing thermal stress on the substrate. This enables the prevention of adhesion and improvement of slip properties while maintaining dimensional accuracy and material characteristics after molding. A significant feature is its applicability to resin parts and fine components that were previously unsuitable. It also contributes to increased flexibility in process design, with expectations for use in a wide range of applications. We are also equipped to handle discussions on applicability and prototype evaluations, so please feel free to contact us for technical consultations and prototype verifications.

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Low-temperature processing technology capable of handling everything from general-purpose resins to super engineering plastics.

Resin parts are lightweight and have excellent processability, but they are prone to accumulating dirt and adhesive substances on their surfaces, which can lead to process troubles. However, high-temperature sintering coatings carry risks of thermal deformation and reduced material properties, and there are often cases where their application is limited. FU-1240 is a coating that minimizes thermal impact on the resin through low-temperature sintering while providing non-stick and release properties. It suppresses the adhesion of adhesives and resins, improving cleanability and maintainability, thereby contributing to production stability. It can accommodate a wide range of materials from general-purpose resins to engineering plastics and super engineering plastics, allowing for specification design tailored to specific applications. We also support application considerations and evaluation tests, so please contact us for technical consultations and prototype verifications.

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Surface treatment that can impart surface functions while suppressing dimensional changes.

In precision parts and small mechanical components, even slight thermal deformation or dimensional discrepancies can significantly impact product performance. Therefore, surface treatments that involve high-temperature firing may be difficult to apply. Our FU-1240 can form a film at low temperatures, allowing us to impart non-stick and slip properties while minimizing deformation and warping due to heat. It is also easy to apply to thin metal sheets and finely processed parts, which helps reduce constraints during the design phase. By providing functions such as reduced contact resistance and adhesion prevention, it contributes to the stabilization of component performance. It is an effective option for surface treatment in applications with high precision requirements. We are also able to support the examination of application conditions and prototype evaluations, so please feel free to contact us for technical consultations and prototype verifications.

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Fluorine-based surface treatment that suppresses the adhesion of adhesives, resins, and dirt.

In the manufacturing process, the adhesion of adhesives, resins, inks, and other substances can lead to quality defects and decreased work efficiency. This is particularly problematic with resin parts and guide components, where adhesion can cause snagging and transport issues. FU-1240, despite being low-temperature sintered, exhibits the non-stick and release properties of fluorine-based coatings, helping to suppress such adhesion problems. By stabilizing the surface condition, it also contributes to reducing cleaning frequency and improving productivity. This technology can be applied to parts that could not be addressed with conventional high-temperature processing, thus broadening the scope for process improvement. We can also consider optimal specifications and prototype responses tailored to your applications and conditions, so please feel free to contact us for technical consultations and prototype evaluations.

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Fluorine-based coating applicable to parts that were traditionally difficult to coat.

In coatings that require high-temperature sintering, such as typical fluoropolymer coatings, concerns about deformation and changes in material properties due to thermal effects have limited the applicable parts. FU-1240 can form a film at low temperatures, significantly reducing these constraints and enabling application to a wide range of workpieces, including resin parts, thin-walled metals, and small precision components. This allows for the addition of functions to parts that were previously abandoned for surface treatment, leading to increased design flexibility and process improvements. It also possesses basic properties such as non-stickiness and slip characteristics in a well-balanced manner, making it a highly practical coating. If you are considering new application developments or reviewing existing processes, please feel free to consult us. For technical inquiries and prototype verification, do not hesitate to contact our company.

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High corrosion-resistant coating that protects the base material even in strong acid and strong alkali environments.

In chemical equipment and devices that handle chemical solutions, degradation due to corrosion and the shortening of equipment lifespan are significant challenges. PFA coating has excellent resistance to strong acids and strong alkalis, such as concentrated sulfuric acid, hydrofluoric acid, and caustic soda, making it possible to protect the metal substrate for an extended period. Additionally, its high fluidity results in fewer coating defects, making it easier to suppress the penetration of chemicals and gases. It can also accommodate thicker coatings, ensuring more stable corrosion resistance. This coating is suitable for applications aimed at long-term use in chemical environments and improving equipment reliability. We can also accommodate the consideration of optimal specifications and evaluation tests based on specific chemical conditions and usage temperatures, so please feel free to contact us for technical consultations and prototype verifications.

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Surface treatment PFA coating to enhance insulation reliability with a low-defect film.

In electrical insulation applications, pinholes and voids in the coating can cause partial discharge and insulation breakdown. PFA coating excels in fluidity during melting, allowing it to fill gaps between particles and form a dense coating, thereby suppressing the occurrence of such defects. As a result, it becomes easier to ensure stable insulation characteristics, contributing to improved reliability of electrical properties. Furthermore, it also has excellent heat resistance, making it suitable for insulation applications in high-temperature environments. It is effective as a surface treatment aimed at enhancing insulation performance in electrical components and device parts. We are also available for consultations regarding the selection of optimal specifications and evaluation tests based on applications and conditions, so please feel free to contact us for technical inquiries and prototype verification.

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Differences in liquidity create variations in coating quality and reliability.

When considering fluoropolymer coatings, the differences between PTFE and PFA are important selection points. Both are resins that excel in non-stick properties, water repellency, oil repellency, slip properties, chemical resistance, and heat resistance, but PTFE tends to be difficult to flow when melted, making it prone to pinholes and voids in the coating. On the other hand, PFA has a low melt viscosity and excellent flowability, allowing it to fill gaps between particles and form a dense and smooth coating. This difference gives PFA an advantage in applications where corrosion resistance and insulation reliability are required. Additionally, it is easier to achieve thicker coatings, making it suitable for ensuring long-term durability in anti-corrosion applications. Selecting the optimal material according to the application and desired performance is crucial. We can also assist with inquiries regarding material selection and comparative evaluations, so please feel free to contact us for technical consultations and prototype testing.

• Surface treatment contract service

High purity and low particle characteristics excellent surface treatment PFA coating

In the semiconductor manufacturing field, strict requirements are demanded not only for chemical resistance but also for low particle generation, non-contamination, and high purity. PFA coatings not only excel in chemical and heat resistance but also form dense and defect-free films, which help suppress the permeation of chemicals and gases, contributing to the reduction of particle generation and ion leaching risks. Due to these characteristics, they are widely used for surface treatment of semiconductor manufacturing equipment and related components. They are particularly noted for their ability to maintain stable performance even in environments that require high reliability. We can also provide proposals for optimal specifications and evaluation tests tailored to applications and usage conditions, so please feel free to contact us for technical consultations and prototype verifications.

• Surface treatment contract service

Protecting fixtures from the chemical environment to achieve process stabilization and quality improvement.

In the plating process, jigs and racks are constantly exposed to chemical solutions, leading to issues such as performance degradation due to corrosion and deterioration. Surface roughness and deformation can cause a decrease in product retention and uneven plating, resulting in quality defects and reduced yield. By applying PFA coating, it is possible to protect the surface of jigs from chemical solutions and maintain a stable condition over a long period. This coating can accommodate a wide range of acidic and alkaline chemical solutions, allowing for flexible responses to various product types and process changes. Additionally, by suppressing metal leaching and foreign substance generation due to corrosion, it contributes to maintaining the cleanliness of the plating solution. This surface treatment can achieve both process stabilization and quality improvement simultaneously. We also support the consideration of optimal specifications and prototype evaluations based on application conditions, so please feel free to contact us for technical consultations and prototype verifications.

• Surface treatment contract service

Suppressing the carrying out of liquid medicine to improve cleaning efficiency and process stability.

In the plating process, the carryover of chemical solutions adhering to jigs and racks can lead to increased load in the cleaning process and contamination with other liquids. PFA coating, with its excellent water repellency and non-stick properties, minimizes the retention of liquids on surfaces and promotes natural drainage. This reduces the amount of chemical carryover, contributing to improved cleaning efficiency and reduced water usage. Additionally, it helps to lower the burden of wastewater treatment, which can also lead to improvements in environmental impact and operational costs. Particularly in continuous lines and automated equipment, improving liquid drainage directly contributes to stable operation of the entire process. We can also accommodate the consideration of optimal specifications and evaluation tests based on site conditions, so please feel free to contact us for technical consultations and prototype validations.

• Surface treatment contract service

Suppress metal leaching and foreign matter generation to maintain high quality.

In the plating process, metal leaching and the generation of fine foreign substances due to the corrosion of jigs and racks can lead to quality defects and reduced reproducibility. PFA coating prevents direct contact with chemicals by covering the substrate with a dense film, thereby suppressing corrosion and leaching. This makes it easier to maintain the cleanliness of the plating solution and contributes to the stabilization of product quality. Additionally, the smooth surface makes it difficult for dirt to adhere, which also reduces the risk of contamination. The management of jig conditions becomes increasingly important in processes with high quality requirements. It is an effective improvement measure aimed at stabilizing processes and enhancing quality. We also accommodate the consideration of optimal specifications and prototype evaluations according to applications and conditions, so please feel free to contact us for technical consultations and prototype verifications.

• Surface treatment contract service

High-performance coating that supports high clarity and reproducibility.

In the plating process for semiconductors and electronic components, even minor contamination and slight variations in chemical management can significantly impact quality. PFA coating not only offers chemical resistance but also possesses a smooth surface characteristic that makes it difficult for dirt to adhere, thereby suppressing the occurrence of foreign substances from jigs and racks. Additionally, its water-repellent properties reduce the carryover of chemicals, contributing to the stabilization of cleaning conditions in the next process. These characteristics enable improved reproducibility and quality stabilization throughout the entire process. Optimizing the surface of jigs is a crucial factor in fields that demand high precision and reliability. We also accommodate specification design and evaluation tests according to application conditions and required performance, so please feel free to contact us for technical consultations and prototype verifications.

• Surface treatment contract service

Contribute to reducing total costs by decreasing exchange frequency.

The jigs and racks used in the plating process require regular replacement due to corrosion and wear, leading to increased costs and maintenance burdens. By applying PFA coating, it is possible to suppress corrosion and surface degradation caused by chemicals, thereby extending the lifespan of the jigs. This not only reduces the frequency of replacements but also contributes to minimizing unexpected troubleshooting and the risk of line stoppages. Particularly for large jigs and custom-designed parts, the cost benefits from the longevity effects become significant. This is a practical improvement measure that can achieve both stable equipment operation and cost reduction. We also accommodate the consideration of optimal specifications and prototype evaluations based on site conditions, so please feel free to contact us for technical consultations and prototype verifications.

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Achieving stable operation through corrosion prevention, insulation, and improved liquid drainage.

In an automatic processing line for electroplating, there is a case where PFA coating was applied as a corrosion prevention measure for transport jigs. Traditionally, the corrosion resistance lifespan was insufficient due to chemical solution penetration starting from pinholes, and contamination caused by unwanted plating deposition on the conductive parts was a challenge. By applying PFA coating, corrosion resistance and stable insulation were ensured through a dense film. Furthermore, the water-repellent properties improved liquid drainage, reducing the carryover of chemical solutions. As a result, stable operation and quality improvement of the entire process have been achieved. Thus, it is possible to provide specific improvement proposals tailored to on-site challenges. We also accommodate considerations and prototype evaluations based on applications and conditions, so please feel free to contact us for technical consultations and prototype verifications.

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Suppressing the wetting spread on the nozzle outer surface and improving discharge accuracy.

In dispenser nozzles, the phenomenon of liquid spreading on the outer surface without breaking from the nozzle tip, known as "climbing," is a significant issue that can lead to reduced dispensing accuracy, liquid dripping, and stringing. This is particularly impactful in precision coating processes and electronic component manufacturing, where even slight dispensing defects can greatly affect quality and yield. This phenomenon is attributed to the high wettability of the nozzle's outer surface, and there are many cases where simply adjusting dispensing conditions or shapes does not lead to a fundamental solution. By applying NonStick STC to the nozzle tip, surface energy is reduced, which suppresses the spreading of the liquid. This improves the breakage of droplets and enables stable dispensing. It is also easy to apply as a post-processing method to existing nozzles, making it an effective approach for process improvement. For technical consultations and prototype verification, please feel free to contact us.

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Suppressing liquid dripping and positional displacement to achieve stabilization of precise coating.

In the liquid dispensing process, dispensing failures are often caused by liquid adhesion to the nozzle's outer surface, leading to issues such as misalignment, liquid dripping, and stringing. This can result in variations in product quality and an increase in defect rates. NonStick STC suppresses liquid adhesion by forming a low surface energy layer on the nozzle surface, improving the break-off of droplets after dispensing. This is expected to stabilize the dispensing volume and position, contributing to quality improvement in precision coating processes. Additionally, due to its ultra-thin film, the impact on nozzle shape and dispensing diameter is minimized. It can be considered an effective countermeasure when improvements are difficult to achieve through a review of process conditions alone. For technical inquiries or prototype verification, please feel free to contact us.

• Surface treatment contract service

Reduce cleaning frequency and maintenance burden by decreasing adhesion.

The liquid agent adhered to the outer surface of the dispenser nozzle can accumulate due to drying and hardening, leading to secondary issues such as poor discharge and increased cleaning efforts. This can often result in increased equipment downtime and greater work burden. NonStick STC forms a surface with excellent non-stick properties, reducing the accumulation of dirt on the nozzle by suppressing the adhesion of liquid agents. Furthermore, due to its high adhesion from chemical bonding, it is less prone to performance degradation from wear, maintaining stable effects over a long period. It also contributes to improved equipment operating rates through reduced cleaning frequency and enhanced maintainability. We are also able to accommodate the consideration of optimal specifications and prototype evaluations based on site conditions, so please feel free to contact us for technical consultations and prototype verifications.

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Practical fluoropolymer coating ETFE that combines durability and processability.

ETFE (ethylene-tetrafluoroethylene copolymer) is a material that excels in mechanical strength and durability among fluoropolymers. A significant feature is that it enhances wear resistance and impact resistance while maintaining the non-stick and chemical resistance properties found in PTFE and PFA. When applied as a coating, it easily demonstrates stable performance even in environments where wear and contact occur, making it suitable for long-term use. Additionally, due to its melt flow properties, it allows for stable film formation and can accommodate thickness design according to specific applications. As a practical coating that balances durability and functionality, it is utilized in various industrial fields. We also support the consideration of optimal specifications and prototype evaluations based on applications and usage conditions, so please feel free to contact us for technical consultations and prototype verification.

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Surface treatment that is strong against shock and wear, contributing to increased longevity.

Fluoropolymer coatings excel in non-stick properties, but may have challenges regarding mechanical strength and wear resistance. ETFE coatings possess relatively high wear resistance and impact resistance among fluoropolymers, making them suitable for parts that experience repeated contact and wear. Due to the high toughness of the film, it is less prone to cracking and chipping, allowing for stable performance over an extended period. This leads to an extension of component lifespan and a reduction in maintenance frequency. It is an effective option for conveying parts and sliding parts that require durability. We can also accommodate the consideration of optimal specifications and evaluation tests based on usage environments and load conditions, so please feel free to contact us for technical consultations and prototype verifications.

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Fluororesin coating ETFE that balances corrosion resistance and durability.

In a chemical environment, not only chemical resistance but also long-term durability are important factors. ETFE coatings have stable resistance to acids, alkalis, and various solvents, protecting the metal substrate from corrosion. Furthermore, because they can be applied in thick layers, they easily form reliable coatings with few pinholes, ensuring stable corrosion resistance. Although they do not possess the same level of chemical resistance as PFA, they excel in balancing durability and are evaluated as a highly practical coating. They are suitable for applications aimed at long-term use in chemical environments and improving equipment reliability. We also accommodate the consideration of optimal specifications and prototype evaluations based on specific chemical conditions and usage environments, so please feel free to contact us for technical consultations and prototype verifications.

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Surface treatment that enhances design flexibility with thick film and secondary processing support.

ETFE is a thermoplastic resin with melt flow properties, allowing for stable film formation as a coating. Furthermore, it has high mechanical strength among fluoropolymers, making it easier to handle thick films and machining after film formation. This enables flexible responses in designs that require dimensional accuracy and consider functional aspects. It allows for finishing and adjustments through machining after painting, which is difficult with conventional coatings, thus contributing to improved design freedom. It is a suitable coating for applications where both functionality and processability are important. We also support the consideration of optimal specifications and prototype evaluations based on application and design conditions, so please feel free to contact us for technical consultations and prototype verification.

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Practical fluororesin coating chosen for its performance balance.

When selecting fluoropolymer coatings, ETFE is characterized by its "balanced" properties compared to materials like PTFE and PFA. While it may not match PTFE or PFA in terms of non-stickiness and chemical resistance, it excels in wear resistance and impact resistance, demonstrating stable performance in more practical environments. Additionally, it has excellent processability, allowing for thick film applications and secondary processing, which is a design advantage. It is a suitable option for needs such as "wanting to ensure durability while avoiding excessive specifications" and "considering a longer-lasting coating." We are also available for consultations, comparisons, and prototype evaluations from the material selection stage, so please feel free to contact us regarding technical inquiries and prototype verification.

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Balancing regulatory compliance and performance maintenance. A new alternative to fluororesins.

In recent years, the strengthening of regulations on PFAS (per- and polyfluoroalkyl substances) has increased interest in alternative technologies to fluoropolymer coatings. Traditionally, fluoropolymers have been widely adopted due to their excellent properties such as non-stickiness, chemical resistance, and heat resistance. However, moving forward, ensuring compliance with regulations while maintaining performance and cost balance has become an important challenge. In this context, PEEK (polyether ether ketone), a super engineering plastic, is gaining attention as PEEKCOAT. PEEK maintains stable mechanical properties even in high-temperature environments and exhibits excellent wear resistance and chemical resistance, contributing to the longevity of equipment through an approach different from that of fluoropolymers. Particularly in components where wear and contact are repeated, durability often becomes more important than non-stickiness, making PEEK coatings a viable option for such applications. Our company offers optimal PEEK coating specifications tailored to the application and usage environment. If you are considering compliance with PFAS regulations or reviewing existing coatings, please feel free to contact us for technical consultations and prototype testing.

• Surface treatment contract service

Capable of handling a wide range from semiconductors to food and chemicals.

PEEK coating is being utilized in various industrial fields, leveraging its excellent heat resistance, wear resistance, and chemical resistance. Adoption is increasing not only from the perspective of compliance with PFAS regulations but also for the purpose of extending equipment lifespan and ensuring stable operation. In the semiconductor field, it can be applied to equipment parts that benefit from chemical resistance and low outgassing. In the food industry, it serves effectively as surface protection against high-temperature and chemical cleaning. In the chemical industry, it contributes to the protection of materials in corrosive environments and reduces maintenance. Additionally, in sliding and conveying components, the wear resistance is expected to extend lifespan, leading to improved reliability of the entire equipment. Our company offers support from the design of optimal specifications tailored to application and environmental conditions to prototyping and mass production. It’s perfectly fine if you’re at a stage where you don’t know which material to choose. Please feel free to contact us, including for technical consultations and prototype verification.

• Surface treatment contract service

Prevent appearance defects with a tendency towards separation. Achieve stable riveting quality.

In the thermal riveting process, the behavior of the molten resin significantly affects quality, as heated jigs are used to deform and fix resin parts. A common issue in many workplaces is the adhesion of resin to the riveting jig and appearance defects caused by stringing. When resin adheres to the jig surface, stringing or further adhesion occurs during the next shot, leading to a decline in the appearance quality of the riveted area. Additionally, depending on the state of resin adhesion, variations in bonding strength may arise, potentially resulting in decreased product reliability and worsened yield. An effective solution to these challenges is the application of surface treatments with excellent release properties. Our "Thermo Pro Release" demonstrates stable non-stick properties even in high-temperature environments, suppressing the adhesion of molten resin. This contributes to the reduction of stringing and appearance defects, ensuring stable riveting quality. It can also be applied to existing equipment, making it a feature that promises immediate effectiveness in process improvement. If you are facing issues with quality stability or defect reduction in the thermal riveting process, please feel free to contact us for technical consultation and prototype verification.

• Surface treatment contract service

Significantly reduced exchange frequency. Coating that is less likely to peel even at high temperatures.

In the heat staking process, the durability of the coating significantly impacts equipment operation due to the repeated use of fixtures at high temperatures. With conventional non-stick coatings, it is not uncommon for wear and peeling of the coating to progress with increased usage, leading to a rise in replacement frequency due to performance degradation. Thermo Pro Release is a highly durable fluoropolymer coating designed for use in high-temperature environments. Its excellent film adhesion makes it resistant to peeling even when subjected to repeated thermal stress and contact, maintaining its non-stick properties over an extended period. As a result, it can significantly reduce the frequency of fixture replacements, contributing to decreased line downtime and reduced maintenance labor. The ability to improve production efficiency while reducing costs is a major advantage of its implementation. It is also possible to consider optimal specifications based on usage conditions and resin types. If you have concerns about durability, please feel free to consult us, including for technical advice and prototype verification.

• Surface treatment contract service

From 2000 to 20000 shots. Achievements in achieving stable operation.

The selection of coatings in the hot riveting process directly impacts not only quality but also production efficiency. In one case, a customer faced issues with resin adhesion to the riveting jig and insufficient durability of the coating during the lens component fixing process. Previously, a non-stick coating was applied, but its performance deteriorated after about 2,000 shots, necessitating frequent jig replacements. This led to problems such as line stoppages and increased maintenance burdens. We proposed a high-durability type called "Thermo Pro Release." This coating maintains non-stick properties for an extended period due to its film that is difficult to peel off even in high-temperature environments. As a result, durability improved to approximately 20,000 shots, achieving about ten times the lifespan compared to the previous solution. Resin adhesion and thread pulling were also significantly improved, successfully balancing quality stability and increased production efficiency. Similar challenges occur in many workplaces. We are available for technical consultations and prototype testing, including possibilities for process improvements, so please feel free to contact us.

• Surface treatment contract service

A new PFAS-free alternative to fluoropolymer resins.

In recent years, due to the strengthening of PFAS (per- and polyfluoroalkyl substances) regulations, the food processing industry has been exploring alternatives to fluoropolymer coatings. Fluoropolymers, known for their excellent non-stick and heat-resistant properties, have been used for many years, but concerns about future regulatory risks and environmental considerations have increased interest in new surface treatment technologies. Against this backdrop, ceramic-based coatings that do not contain PFAS are gaining attention. This coating, based on inorganic materials, is expected to be a next-generation surface treatment that aims to balance environmental impact reduction with functionality. Our "Biceram" is a coating that is PFAS-free yet offers high non-stick properties and durability, making it suitable for food applications. It demonstrates stable performance even in firing environments, providing a practical alternative to traditional fluoropolymer coatings. If you are considering compliance with PFAS regulations or a review of coatings, we can propose optimal specifications tailored to your applications and conditions. We also welcome technical consultations and prototype verifications, so please feel free to contact us.

• Surface treatment contract service

Improved yield with dough adhesion and burn prevention.

In the manufacturing process of baked goods, the adhesion of dough to molds and baking sheets is a critical issue directly linked to quality and productivity. When release failures occur, it leads to appearance defects such as chipping and deformation of the products, resulting in decreased yield and increased waste loss. Moreover, under harsh usage conditions such as high-temperature baking and repeated cleaning, the deterioration of coating performance exacerbates adhesion problems. Against this backdrop, there is a demand for surface treatments that achieve stable non-stick properties and durability. Biceram, with its high non-stick properties unique to ceramics, suppresses dough adhesion and burning. It maintains stable release properties even after baking, contributing to quality stabilization and improved production efficiency. We can also accommodate specification considerations and prototype responses tailored to on-site challenges. If you are facing issues with release failures or adhesion problems, please feel free to contact us.

• Surface treatment contract service

Stable even at 250℃. High hardness and long lifespan.

In food processing equipment, coating performance that can withstand high-temperature baking and repeated use is required. Common non-stick coatings tend to degrade in performance due to temperature and frequency of use, often necessitating regular reprocessing. Biceram features the high hardness and heat resistance characteristic of ceramic-based coatings, maintaining stable film performance even in high-temperature environments of around 250°C. This allows for the retention of non-stick properties over an extended period, suppressing performance degradation. Additionally, the hard coating is resistant to wear, demonstrating durability even in parts that are used repeatedly. As a result, this contributes to the longevity and stable operation of the equipment. We can propose optimal coating specifications tailored to the usage environment and product characteristics. If you are experiencing challenges with non-stick performance in high-temperature environments, please feel free to consult us.

• Surface treatment contract service

Reduce replacement and maintenance burden through increased longevity.

In food manufacturing, the lifespan of coatings significantly impacts total costs. Whenever non-stick performance declines, re-coating or part replacement becomes necessary, leading to not only costs but also losses due to production stoppages. Biceram offers high durability and non-stick properties, allowing for prolonged use compared to conventional coatings. This can lead to reduced re-coating frequency and extended replacement cycles, contributing to lower maintenance costs. Additionally, its excellent cleanability results in shorter cleaning times and reduced workload. As a result, it simultaneously achieves improved production efficiency and cost reduction. We can provide technical consultations and prototype support, including a review of current costs and potential areas for improvement. Please feel free to contact us.

• Surface treatment contract service

Doubling the usage period and reducing replacement costs by 50%.

A certain food processing manufacturer was using fluororesin coating for their baked goods molds, but due to high sugar content in the dough and high-temperature baking conditions, they faced issues with release failures. Initially, there were no problems, but after about three months, the non-stick properties decreased, leading to dough sticking and chipping. Along with the decline in quality, the increased frequency of re-coating became a significant burden. We proposed a ceramic-based coating called "Biceram." With stable film performance and excellent non-stick properties even in high-temperature environments, we aimed to improve the sticking issues. After implementation, the release properties clearly improved, enabling stable production. Additionally, durability increased, extending the usage period to about six months, achieving approximately twice the lifespan compared to before. As a result, the frequency of re-coating decreased, and costs were reduced by about half. We can propose optimal specifications for sites facing similar challenges. We also accept technical consultations and prototype verifications, so please feel free to contact us.

• Surface treatment contract service

Achieving a non-stick surface. Significantly improving release properties and productivity with the ultra-low friction characteristics of PTFE.

PTFE (polytetrafluoroethylene) is a fluoropolymer with extremely low surface energy and excellent slip properties, widely utilized as a non-stick coating that takes advantage of its "non-adhesive" characteristics. It is effective in improving issues such as adhesion, sticking, and clogging in food processing machinery, resin molding processes, and conveying equipment. Notably, it maintains stable release properties even with highly adhesive materials or in high-temperature environments, contributing to increased productivity and reduced defect rates. Our company offers PTFE coatings that optimize film thickness and substrate treatment according to application and usage environment, achieving both durability and non-adhesiveness. We can also accommodate custom specifications tailored to on-site challenges.

• Surface treatment contract service

Reduce friction to minimize troubles. Achieve stable transport and longer lifespan with the low friction properties of PTFE.

PTFE is a fluoropolymer with one of the top-class low friction coefficients among solid materials, making it very effective in reducing friction in sliding parts and conveying components. By reducing friction resistance, it helps to suppress wear and seizure of parts, contributing to the longevity of equipment and reducing maintenance frequency. Additionally, it has an anti-adhesion effect, allowing for stable conveying even in processes that handle powders and sticky materials. Our company designs optimal PTFE coating specifications according to usage conditions and counterpart materials, providing surface modifications that balance practicality and durability.

• Surface treatment contract service

Prevents film adhesion and line stoppage. Achieves stable transport with anti-static fluororesin.

In packaging machines and conveyor equipment, issues may arise where workpieces such as films adhere to guide components, leading to line stoppages. The primary cause of this is static electricity generated by friction between resins. Charged workpieces can stick to the guide parts, causing poor sliding, wandering, and unstable transport. An effective solution to these challenges is our anti-static fluororesin coating, "Pass-e Coat." While typical fluororesin coatings tend to easily accumulate static electricity, Pass-e Coat is designed to dissipate static, thereby reducing adhesion caused by charging. By combining non-stick and slip properties with anti-static functionality, it contributes to stable transport and a reduction in the risk of line stoppages.

• Surface treatment contract service

Reduce recovery work. Mitigate transport troubles caused by static electricity and improve production efficiency.

In packaging machines and conveyor lines, line stoppages caused by film adhesion significantly reduce production efficiency. The adhesion of workpieces due to static electricity occurs frequently, and the accumulation of recovery work often leads to substantial cost increases. Pass-e Coat is a fluororesin coating with an anti-static function that addresses these issues. By dissipating static electricity, it prevents workpiece adhesion and stabilizes transportation. It serves as an effective countermeasure against static electricity-related troubles that conventional fluororesins could not adequately address. This solution simultaneously improves equipment operating rates and reduces total costs.

• Surface treatment contract service

The film does not stick. Achieves a stable feeding mechanism with anti-static and low friction.

In the transport process of films and sheets, adhesion to guide parts due to static electricity is a major cause of transport failures. Especially in processes where there is a lot of contact and friction between resins, charging is unavoidable, which can lead to slipping issues, misalignment, and line stoppages. Pass-e Coat is a fluororesin coating equipped with static electricity prevention features that suppresses the accumulation of static electricity while exhibiting excellent non-stickiness and slip properties. This prevents films from sticking and clinging, achieving stable transport. It can also be applied to existing guide components, allowing for improvement effects without the need for equipment modifications.

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Prevents adhesive attachment to the label receiving section, eliminating transport defects and positional misalignment. Achieves stable operation and improved yield with 'super' non-stick coating.

In the label printing process, issues such as adhesive attachment to the receiving part leading to transport failures and positional misalignment are significant factors contributing to reduced yield. This is especially true for labels with high adhesive strength, where conventional fluororesin coatings or plating treatments often do not provide sufficient effectiveness, and cases of recurrence after a certain period are not uncommon. An effective solution to these challenges is our "NonStick Coating." Based on silicone release technology, our unique non-stick coating significantly suppresses the adhesion of label adhesives. Furthermore, by reducing the contact area through the fine structure of the surface, it demonstrates excellent release properties even against strongly adhesive materials. This results in direct improvements in stabilizing label transport, reducing cleaning frequency, and lowering the risk of equipment downtime. It is increasingly being adopted in many workplaces as a countermeasure against adhesive troubles in the label printing process.

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Compatible with high-adhesion labels. It suppresses adhesive attachment that could not be prevented by conventional coatings, achieving stable transport.

One of the most troublesome challenges in the label printing process is "adhesive residue." Particularly with labels that have strong adhesive properties, glue tends to accumulate on the receiving part, leading to transport issues and misalignment. Traditional fluoropolymer coatings may perform well initially, but they tend to lose effectiveness over time. Our NonStick Coating utilizes the excellent release properties of silicone to fundamentally suppress adhesive residue. Additionally, the release components are supplied from within the coating film, maintaining performance over an extended period. This achieves sustained non-stick properties against adhesives. It is an effective solution that supports stable operations in environments struggling with label adhesive residue.

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Prevents the accumulation of paste and significantly reduces cleaning work. Reduces equipment maintenance burden and improves production efficiency.

The adhesive that adheres to the label receiving part accumulates over time, leading to increased cleaning work and equipment downtime. Routine cleaning tasks not only increase the workload but also result in decreased production efficiency. NonStick Coating forms a surface that makes it difficult for the adhesive to "stick" and "remain," thereby suppressing the accumulation of dirt. As a result, it significantly reduces cleaning frequency and contributes to improved equipment operating rates. This coating is ideal for sites that want to achieve stable production while reducing maintenance burdens.

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Surface treatment technology that enhances 'super' non-stick performance, capable of handling high-viscosity substances that are insufficiently addressed by conventional coatings.

Fluoropolymer coatings, widely used as a solution for adhesion problems, may not always be effective against high-adhesion label adhesives. There are also many cases where the adhesive accumulates over time, leading to recurring issues. NonStick Coating utilizes the non-miscibility of silicone to create a surface that is less prone to adhesive attachment. By further optimizing the surface structure, it reduces the contact area and demonstrates non-stick performance that surpasses conventional coatings. It serves as an effective option for challenges that could not be improved with existing measures.

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Prevent transportation troubles and achieve "non-stop equipment." Contribute to stable operation of the labeling process.

Many of the equipment stoppages in the label printing process are caused by adhesive sticking to the receiving section, leading to transport failures. Even slight adhesion can cause misalignment and blockages, resulting in line stoppages. NonStick Coating fundamentally eliminates the source of trouble by suppressing the adhesion of label adhesive itself. It enhances transport stability and contributes to the realization of a "non-stopping line." It is an effective means for improving equipment reliability in environments that prioritize stable operation.

• Surface treatment contract service

Optimal selection based on engineering conditions and applications. Ideal for manufacturing sites that prioritize PFAS compliance and wear resistance.

In manufacturing, coating technology is directly linked to quality improvement and maintenance efficiency. Traditionally, fluoropolymer coatings (PTFE, PFA, FEP) have been mainstream, but recent strengthening of PFAS regulations has led to a demand for environmentally friendly alternative technologies. Our PEEK coating offers high wear resistance and heat resistance, and is PFAS-free, complying with environmental regulations. Although its release properties do not match those of fluoropolymers, it excels in load-bearing and durability for sliding parts. Depending on the application, a focus on sliding properties can utilize fluoropolymers, while a focus on durability can use PEEK, and a hybrid design combining both is also possible. By selecting the coating that best fits the process conditions, production efficiency can be maximized.

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Optimal for high load and sliding parts. Next-generation coating that balances environmental regulation compliance and long lifespan.

PEEK coating has high hardness and is resistant to wear even in sliding parts and high-load environments, allowing for a longer lifespan. The continuous use temperature is approximately 260°C, and it also has high chemical resistance, withstanding acids, alkalis, and organic solvents. In processes where wear resistance is a challenge for conventional fluoropolymer coatings, PEEK demonstrates stable performance. Being PFAS-free, it complies with environmental regulations and helps avoid future regulatory risks. It is an optimal choice for process improvements under high loads and harsh conditions.

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Optimal selection based on engineering conditions achieves both high durability and environmental compatibility. Prototyping and technical consultations are also available.

PEEK coating is not only an alternative to fluoropolymer but also a next-generation surface treatment that combines wear resistance, heat resistance, and chemical resistance. By organizing the required characteristics of the process, such as emphasis on release properties, load-bearing and high-temperature environments, and compliance with environmental regulations, optimal coating selection is possible. We offer specification proposals and prototype verification tailored to your applications. Please feel free to consult us regarding the applicability in your own processes and considerations for PFAS measures.

• Surface treatment contract service

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.