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  6. Waterproof sealing of substrates: Differences between traditional methods and hot melt molding methods.

Waterproof sealing of substrates: Differences between traditional methods and hot melt molding methods.

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Low Pressure Molding, Hot Melt Molding, Waterproof and Dustproof, Encapsulation Molding

last updated:Jun 25, 2026

Matsumoto kakou Co.,Ltd.
Matsumoto kakou Co.,Ltd.
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"Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Numerous examples of achieving value analysis (VA) by replacing the two-component potting process with hot melt molding are published! This is a technical case study document summarizing these examples from a process perspective. ■ Currently, we are offering technical documents and various case studies for free! ■ 【Published Information】 ■ Differences between potting and hot melt molding ■ Process flow implementation - Potting process ■ Process flow implementation - Hot melt molding ■ Application 1: Waterproof sealing of LED fixtures ■ Application 2: Waterproof sealing of micro switches ■ Application 3: Waterproof sealing of temperature sensors

    Other electronic partsOther polymer materialsCoating Agent
ホットメルトモールディング.PNG

Waterproof sealing of substrates: Differences between traditional methods and hot melt molding methods.

ホットメルトモールディング.PNG
ホットメルトモールディング.PNG LED.jpg PCB.jpg PCB2.jpg motor.jpg USB.jpg
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basic information

Hot melt molding is gaining popularity in automotive electrical components due to its excellent productivity and ability to contribute to miniaturization and lightweight design. Matsumoto Processing, after understanding the reliability requirements of our customers' products, provides optimal hot melt proposals, sealing shape modeling, analysis, mold manufacturing, and prototyping in a short period. For customers wishing to introduce hot melt sealing processes in-house, we offer comprehensive support including the manufacturing and sale of molding machines and molds, development of molding parameters, process startup assistance, and supply of hot melt materials. For customers who wish to outsource the hot melt sealing process, we provide contract molding services at our own factory.

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Applications/Examples of results

- Automotive seat sensor - Automotive belt buckle sensor - Automotive power window switch - Automotive control board - Complete sealing of motor stator - Complete sealing of antenna coil etc.....

Detailed information

  • PCB2.jpg

    Examples of waterproof sealing for agricultural machinery substrates. The left photo shows before sealing, and the right photo shows after sealing (the black part is the hot melt molding section).

  • motor.jpg

    Example of waterproof sealing for motor stators. The amber-colored part covering the coil periphery on the circuit board in the photo is the hot melt molded section.

  • PCB.jpg

    Examples of encapsulation for industrial equipment circuit boards. The left photo shows before encapsulation, and the right photo shows after encapsulation (the black area is the hot melt molding section).

catalog(11)

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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Differences between potting methods and hot melt molding methods.

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Differences between potting methods and hot melt molding methods.

TECHNICAL
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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Technical document: Introduction to hot melt molding. ■Matsumoto Processing■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Technical document: Introduction to hot melt molding. ■Matsumoto Processing■

TECHNICAL
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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding. ■Matsumoto Processing■

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding. ■Matsumoto Processing■

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding (automotive parts) ■Matsumoto Processing■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding (automotive parts) ■Matsumoto Processing■

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Hot Melt Molding Product Case Studies (Photos Before*After)

Hot Melt Molding Product Case Studies (Photos Before*After)

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK700H by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK700H by Matsumoto Processing.

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK600 ■ Matsumoto Processing ■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK600 ■ Matsumoto Processing ■

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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK520 ■ Matsumoto Processing ■

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK520 ■ Matsumoto Processing ■

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK500 by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK500 by Matsumoto Processing.

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt simple molding system MK100 by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt simple molding system MK100 by Matsumoto Processing.

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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulating" - Polyamide-based hot melt for molding.

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulating" - Polyamide-based hot melt for molding.

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News about this product(12)

Examples of waterproof sealing for substrates

We will exhibit at Interop Tokyo (Autumn) from September 9 (Wednesday) to September 11 (Friday), 2026 at Makuhari Messe.

  • Company news

"Hot melt molding," which solidifies in just a few dozen seconds and is attracting attention as a waterproof sealing method for electrical components. Our company will be exhibiting at Internepcon Japan (Autumn) from September 9 (Wednesday) to September 11 (Friday). On that day, we will showcase actual electrical components that have adopted hot melt molding both domestically and internationally. We look forward to your visit. We sincerely await your attendance.

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We will exhibit at the Monozukuri World Tokyo 2026.

  • Company news

Matsumoto Processing will exhibit at the Manufacturing World Tokyo 2026. On that day, we will showcase products that have adopted hot melt molding sealing both domestically and internationally. We sincerely look forward to your visit.

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LED substrate hot melt sealing sample

【Sample Giveaway】We are offering free samples of products that apply hot melt molding, a waterproof sealing method for electrical components that replaces potting, to LED substrates.

  • Product news

"Free Sample Presentation Campaign" This time, we are offering free samples of our LED-equipped boards that have been completely sealed using hot melt molding to customers who request them. Please feel free to take a look at the actual product. "What is Hot Melt Molding?" It is a groundbreaking sealing method that provides excellent waterproofing, dustproofing, and insulation by injecting thermoplastic adhesive around electronic components. Since it solidifies within seconds in the mold, sealing is completed in a shorter time compared to traditional two-component potting and BMC molding. Additionally, the hot melt we handle is primarily made from natural fatty acids derived from grains, making it highly sustainable. Customers who wish to receive a sample, please do not hesitate to contact us.

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Waterproof sealing of USB memory.

We achieve cost reduction as an alternative to potting. We have summarized the waterproof sealing process using the notable electrical component sealing technology "hot melt molding" in a one-minute video. Please take a look.

  • Product news

"Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding, which is gaining attention for waterproof sealing of electronic components. This technology achieves environmental protection such as waterproofing and dustproofing by low-pressure insert molding of thermoplastic adhesives on electronic components like mounted circuit boards. Compared to traditional two-component potting and conformal coating, sealing is completed in an extremely short time, leading to an expansion in its adoption as a sealing technology. We have succinctly summarized the sealing process in a one-minute video. You can watch it through the related links below. Please take a look!

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Companynews list (80)

Company information

Matsumoto

Matsumoto kakou Co.,Ltd.

Manufacturing and processing contract

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Our company provides comprehensive support for the introduction of hot melt molding methods, from initial technical discussions and appropriate hot melt selection to prototype production and evaluation, optimal process considerations for mass production, proposals for optimal equipment or the design and manufacturing of dedicated machines (automated systems), hot melt supply and line support. For customers for whom equipment installation poses a barrier to adopting this method, we even offer production contracting at our facility, ensuring support from "start to finish." **Benefits of Hot Melt Molding** - Improved production efficiency and cost reduction through alternative methods to potting - Greater design flexibility due to mold forming, enabling miniaturization and lightweighting of components - Use of sustainable raw materials derived from natural fatty acids We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even just for a tour.

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