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  6. [Consulting Case] Support for Production Innovation Project at a Major Automotive Parts Manufacturer

[Consulting Case] Support for Production Innovation Project at a Major Automotive Parts Manufacturer

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last updated:Apr 28, 2020

21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所
21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所
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Not only cost reduction but also focusing on inventory, achieving results through production innovation! Introducing consulting case studies.

The production management and IT departments at the headquarters are attempting to implement external ERP and strategic methods from the top down, while on-site there is a sense of discomfort, and the necessity for a common understanding of company-wide production innovation has been increasing. In response, we conducted a seminar on supply chain management, which is a methodology for improving profit structure, for the internal project members. In the project meetings, not only the factory side but also the production management department, logistics, sales, accounting, and IT departments from the headquarters participated, identifying current issues and proposing a problem structure from a holistic perspective. It became clear that reducing inventory through small-lot production generates profits for the factory, leading to a review of KPIs and a shift to smaller lot size production. **Case Study** ■ Solutions - Conduct a seminar on supply chain management - Involve not just the factory side but also the production management department, logistics, sales, accounting, and IT departments from the headquarters to identify current issues and propose a problem structure from a holistic perspective - Review KPIs and shift to smaller lot size production ■ Effects - Not only cost reduction but also improved performance through production focused on inventory *For more details, please refer to the PDF document or feel free to contact us.*

    Management consultant/Small business consultantAudit/Accounting
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[Consulting Case] Support for Production Innovation Project at a Major Automotive Parts Manufacturer

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Imaoka-style SCM Consulting Case Study Collection [*Explanation Handbook Available]

Imaoka-style SCM Consulting Case Study Collection [*Explanation Handbook Available]

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21世紀ものづくり日本

21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所

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The aim is to eliminate waste in the operation system and the power system! "Balancing inventory reduction and preventing stockouts," "energy conservation," "new products and new businesses," and "developing people who are passionate about proactive reform" are challenging endeavors for many companies. The reasons hindering results are believed to be the proliferation of numerous projects targeting short-term outcomes, such as partial improvements that do not address the root issues, easy IT implementations like ERP that overlook the overall picture, balancers for rotating shafts that do not consider rotational friction resistance and eccentric centrifugal force compensation, and imitation of competitors. Our consultant, Zenjiro Imaoka, has acquired patents for technologies that suppress rotational axis wobble for energy conservation. He has solved many technical problems in mechanics and IT at an engineering company, developed management systems, and gained experience at a global consulting firm, mastering management analysis and prescriptions. Through numerous publications and consulting experiences, he has synthesized "management and mechanics" through management education in MBA and MOT. Based on MOT management education, we provide consulting for business diagnostics and strategic proposals, system design, and project support for new products and new businesses. We are available nationwide, primarily in the Kanto region, so please feel free to consult with us.

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