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  6. [Consulting Case] Market Expansion Strategy Support for Beverage and Food Manufacturers

[Consulting Case] Market Expansion Strategy Support for Beverage and Food Manufacturers

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last updated:Apr 28, 2020

21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所
21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所
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Expanding the market through supply and demand management of new products over standard items! Introducing consulting case studies.

We received a consulting request from a major domestic beverage and food manufacturer in China. The management challenges in the beverage and food industry are characterized by significant demand fluctuations, with excess inventory and stockouts being persistent themes. Excess inventory must be discarded once it passes its expiration date, while insufficient inventory leads to lost sales opportunities, impacting overall performance. Therefore, we analyzed the profit structures and inventory fluctuations of each segment, from factories to logistics warehouses, wholesalers, and retailers, assuming that each operates as a profit center, and identified the challenges. We proposed changing the management system, implementing mixed-load deliveries with small lots and high frequency for each SKU, and adjusting factory production cycles from monthly to shorter cycles of half-month or weekly. We gained their agreement through an Excel simulation demonstrating how much inventory could be reduced and stockouts eliminated. **Effects** - By revising promotions that cause sudden spikes and drops in demand, we achieved demand leveling and production and shipping leveling, resulting in the successful market expansion of new products through fresh rotation initiatives. *For more details, please refer to the PDF document or feel free to contact us.*

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[Consulting Case] Market Expansion Strategy Support for Beverage and Food Manufacturers

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【Solution】 ■ Analyze the revenue structure and inventory fluctuations of each profit center, from factories to logistics warehouses, wholesalers, and retailers, and identify issues. ■ Change the management system to implement mixed deliveries of small lots with high frequency for each item (SKU), and adjust factory production cycles from monthly to shorter cycles of half-monthly or weekly. *For more details, please refer to the PDF document or feel free to contact us.

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Imaoka-style SCM Consulting Case Study Collection [*Explanation Handbook Available]

Imaoka-style SCM Consulting Case Study Collection [*Explanation Handbook Available]

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21世紀ものづくり日本

21世紀ものづくり日本 ISDI今岡システムダイナミックス研究所

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The aim is to eliminate waste in the operation system and the power system! "Balancing inventory reduction and preventing stockouts," "energy conservation," "new products and new businesses," and "developing people who are passionate about proactive reform" are challenging endeavors for many companies. The reasons hindering results are believed to be the proliferation of numerous projects targeting short-term outcomes, such as partial improvements that do not address the root issues, easy IT implementations like ERP that overlook the overall picture, balancers for rotating shafts that do not consider rotational friction resistance and eccentric centrifugal force compensation, and imitation of competitors. Our consultant, Zenjiro Imaoka, has acquired patents for technologies that suppress rotational axis wobble for energy conservation. He has solved many technical problems in mechanics and IT at an engineering company, developed management systems, and gained experience at a global consulting firm, mastering management analysis and prescriptions. Through numerous publications and consulting experiences, he has synthesized "management and mechanics" through management education in MBA and MOT. Based on MOT management education, we provide consulting for business diagnostics and strategic proposals, system design, and project support for new products and new businesses. We are available nationwide, primarily in the Kanto region, so please feel free to consult with us.

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