Production and assembly line automation | Achieving mass production startup through optimization of inter-process transportation.
Optimize the line through the automation of inter-process transportation. Achieve zero delays and establish a stable mass production system.
- We want to automate and reduce the manpower required for inter-process transportation. - We want to establish a line that safely and quickly transports heavy and large workpieces. - We want to stabilize the takt time of the production line and improve the operating rate. - We want to reduce work-in-progress (WIP) and make the most efficient use of factory space. - We need a flexible transport system that can accommodate small lot production of various types. Due to labor shortages and a decrease in skilled workers, reliance on manual "inter-process transportation" has become a bottleneck in production lines, leading to unstable takt times. We aim to solve this issue. Our company goes beyond mere equipment manufacturing; we highly integrate robots, image processing, and conveyors to build a smooth automation line without bottlenecks as a "full turnkey" solution. 【Benefits of Implementation】 By automating transportation, we reduce work-in-progress (WIP) and eliminate variations in quality. With a support system that ensures we "don't abandon the process" from design to on-site installation and fine-tuning with actual workpieces, we promise a reliable return on investment. Please feel free to consult us about any technical challenges from the conceptual stage of automation.
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【Specific Functions and Features】 - Precise "inter-process transport" and "buffer design" synchronized with takt time - High-rigidity automatic transport system capable of handling large and heavy workpieces - Flexible line configuration using AGVs (automated guided vehicles) and gantry cranes - Thorough elimination of defects through virtual trial runs utilizing 3D simulation
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- Supported industries: Automotive and transportation equipment, construction machinery, shipbuilding, machine tools, industrial machinery - Implementation purposes: New production line setup, automation and modification of existing manufacturing lines, inter-process automated transport - Customization availability: Fully customizable (optimized for the customer's factory layout and workpiece shape) - Supported processes: Conceptual design, specification review, transport design, equipment manufacturing, construction management, mass production startup support
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
![Automated Line for the Powder Industry 'Container System' [Yamazen TFS]](https://image.mono.ipros.com/public/product/image/0df/2000676559/IPROS94799316360375366951.png?w=280&h=280)
