Production and assembly line automation | Achieving space-saving and stable operation with next-generation transport.
Optimize the manufacturing line starting from transportation. Achieve a balance between small-lot production of various types and stable operation, while reducing the burden on the site.
We will solve challenges such as severe labor shortages, the shift to small-batch production of various types, and the effective utilization of limited factory space. Our company views "transportation" not just as a means of movement but as a core element that influences the overall design philosophy of the line. We propose a next-generation transportation system that emphasizes stability and "operability" on-site, rather than merely accelerating speed. - We want to eliminate labor shortages and automate and reduce personnel in our production lines. - We need a line that can flexibly accommodate both small-batch production of various types and mass production. - We want to effectively utilize limited factory space and arrange robots in a high-density manner. - We need a transportation system that is easy to recover from troubles and user-friendly on-site. - We want to review transportation design and stabilize the overall tact time of the line. 【Benefits of Implementation】 By stabilizing transportation, we minimize downtime such as workpiece drops. We will build a flexible manufacturing line that can accommodate both mass production and small-batch production of various types, providing a return on investment that ensures future scalability. Please feel free to consult us about optimizing the entire line starting from the transportation aspect, even in the planning stages.
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basic information
【Specific Functions and Features】 - Advanced speed control logic that flexibly accommodates a range from low to high speeds based on production conditions. - A simple device structure composed of commercially available components, enabling quick recovery during troubleshooting. - Space-saving for the entire line achieved through reduced transport time and high-density robot placement. - A consistent system where manufacturing, design, and control members collaborate from the initial stages to optimize installation accuracy and control. 1. "Optimization of the entire line starting from transport" Instead of pursuing the performance of individual devices, we design the line length, process tact, and robot placement in an integrated manner. By optimizing the transport method, we compress the overall length of the line and maximize production value. 2. Operational capability that realizes advanced functions with a "simple configuration" We pursue a combination of advanced control logic and commonly purchased components without relying solely on complex dedicated parts. This makes on-site adjustments easier and ensures quick re-operation in case of unexpected troubles, providing "on-site adaptability." 3. "Parallel development" where design, manufacturing, and control progress simultaneously By involving all departments from the early stages of development, we eliminate on-site troubles such as installation accuracy and deviations in control origin positions during the design phase. We reflect the insights of experienced veterans familiar with the field, ensuring a successful ramp-up to mass production.
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Applications/Examples of results
- Applicable industries: Automotive and transportation equipment, electrical and electronic components, food machinery, medical devices, industrial machinery - Implementation purposes: Establishment of new manufacturing lines, space-saving of existing assembly lines, enhancement of inter-process transportation - Customization availability: Full customization and dedicated design tailored to work characteristics and factory layout - Supported processes: Process design, transportation design, equipment manufacturing, control logic development, on-site installation and adjustment
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
