Production and assembly line automation | Successful mass production launch through optimal transport system selection
Integrate the most suitable conveyor for the project. Ensure stable mass production with an automated line that has no bottlenecks.
We will solve the issue of unstable production caused by bottlenecks in "transportation" between processes due to labor shortages and variations in takt time. Our company goes beyond merely providing transport equipment; we select the optimal means from conveyors, gantries, AGVs/AMRs, and construct a fully turnkey "non-stop line" that is highly integrated with robots, image processing, and control systems. - We want to automate and reduce labor in "inter-process transportation" on the production line. - We want to build a line that safely and reliably transports heavy and large workpieces. - We want to reduce work-in-progress (WIP) between processes and optimize the flow of production. - We want to integrate the control of robots, image processing, and transport equipment as a whole. - We want support not only for equipment installation but also for stabilizing mass production on-site. 【Benefits of Implementation】 By automating and optimizing transportation, we reduce work-in-progress (WIP) and make the most of factory space. We ensure that the designed takt time is achieved reliably, minimizing the risk of delays in mass production startup. Please feel free to consult us about any technical issues from the conceptual stage of automation.
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【Specific Functions and Features】 - Optimal selection of transportation methods according to the shape and weight of the workpiece (large and heavy items) and layout - Advanced technology integration to synchronize robots, sensing, and conveyors - Thorough elimination of defects and interferences at the conceptual stage through 3D simulation (virtual trial operation) - Comprehensive support from upstream planning to on-site installation and fine-tuning with actual work, ensuring complete execution.
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- Supported industries: Automotive, transportation equipment, construction machinery, shipbuilding, machine tools, industrial machinery - Implementation purposes: New production line setup, automation and modification of existing manufacturing lines, inter-process automated transport - Customization availability: Fully customized design and construction tailored to the customer's factory layout and work characteristics - Supported processes: Upstream concept (specification review, process analysis), transport design, equipment manufacturing, construction management, mass production startup support 1. "Non-stop" integration power starting from transport In automation lines considered "more difficult than robots," we highly synchronize transport, buffering, and robot control. We eliminate bottlenecks and ensure the design takt is reliably achieved. 2. Specialization in "heavy, large, and difficult" work We possess extensive experience and unique know-how in automating the transport of "heavy objects" and "large workpieces," which competitors tend to avoid, as well as complex processes where positioning is challenging. 3. Completion-type project management that "does not throw away" until mass production stabilizes We do not consider the project finished upon equipment delivery; we thoroughly support on-site fine-tuning of actual work and training for operators until the customer's mass production stabilizes, ensuring project completion.
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
![[System Development Achievements] Manufacturing Traceability and Automated Transport System](https://image.mono.ipros.com/public/product/image/242/2000628818/IPROS89471757782363535786.jpeg?w=280&h=280)
