[Recoat Support] When worn, the coating can be stripped and repainted. Expensive transport handles can be reused instead of discarded, significantly reducing running costs.
The "machined products made of PEEK resin" used in the transport process of semiconductors and electronic components are expensive in terms of both material and processing costs. However, when the tips wear out or break, there is a cost-related weakness in that they must be discarded entirely. ■Switching from molded products to "metal + PEEK coating" In response to such challenges, our company has improved procurement and cost issues by changing the structure to "high-rigidity metal (such as SUS) substrate + antistatic PEEK coating 'PEEKCOAT N04blk'." 【Repainting (recoating) even if the coating film deteriorates】 It is possible to regenerate the expensive metal hand body to like-new performance and reuse it multiple times without discarding it. This dramatically reduces long-term running costs. The antistatic PEEK coating also covers necessary functions for a clean environment, such as "static electricity suppression," "reduction of particle adhesion," and "scratch prevention of workpieces due to high smoothness." This achieves both sustainability (reduction of environmental impact) and total cost reduction simultaneously.
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【Surface Treatment】 High-performance PEEK coating with antistatic function (PEEKCOAT N04blk) 【Cost and Environmental Features】 ■ Recoating Support Only the degraded coating film can be stripped, allowing for reapplication while minimizing damage to the metal substrate. ■ Extended Lifespan of Parts The core material is metal (such as SUS), which prevents the tips from cracking even under repeated impacts, ensuring high durability. 【Functional Specifications】 ■ Excellent Conductivity (Antistatic) Quickly removes static electricity from friction, preventing particle adhesion. ■ Excellent Chemical and Heat Resistance Maintains the inherent toughness of PEEK resin. By transforming from a conventional "disposable item that is thrown away when worn out" to a "valuable asset that can be recoated and continued to use," it supports the optimization of procurement costs.
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The adoption of technologies aimed at reducing running costs and minimizing waste of manufacturing materials (in line with SDGs) is expanding in factories. 【Main Applications】 ■ Expensive large and complex semiconductor wafer handling hands ■ End effectors for LCD glass substrates that require regular replacement ■ Chuck fixtures for precision electronic components that experience heavy wear 【Implementation Effects】 By replacing traditional resin machined products, we have successfully significantly reduced the purchasing costs of components (both initial and running). By establishing an operational system through recoating, we are achieving long-term total cost reductions. Leveraging our long-standing expertise in contract processing, we provide comprehensive support from prototype development to mass production and recoating operational flows. Please feel free to contact us.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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