High-temperature heating of φ10mm point to 1750℃ in a short time.
1) The φ10mm point can be rapidly heated to 1750°C. The HPH-100 is a halogen point heater that focuses the light from a halogen lamp onto a single point using a lens, achieving localized high-temperature heating. The actual temperature may vary depending on the infrared absorption rate of the heated object, but it is capable of heating a φ10mm point to approximately 1750°C at a focal distance of 25mm. The heating temperature can be controlled by the irradiation time or voltage. By operating at 90% of the rated voltage, the lamp life can be extended to about three times. *Frequent on-off operations will shorten the lamp's lifespan. 2) High-precision and safe heating is possible without contact. The halogen point heater uses a non-contact heating method with infrared, allowing energy to be transmitted without directly touching the heated object. This offers the following advantages: ■ Heating can be performed without causing physical damage to fine parts or delicate materials. ■ There is no risk of foreign matter contamination, making it suitable for applications requiring cleanliness, such as in the medical and semiconductor fields. ■ Due to the non-contact nature, there is also a reduced risk of wear or damage to the equipment side, resulting in excellent maintainability.
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basic information
Outer diameter Φ100mm Three focal lengths: 25mm, 45mm, 70mm Two focal diameters: φ10mm, φ15mm
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Applications/Examples of results
Heat source for thermal power generation test system Sample heating in a vacuum chamber Preheating for bending processing Shrinkage of heat shrink tubing Molding of multilayer polymer films Soldering of fuel cell vehicle piping Soldering of mini valves Heating of materials with a linear accelerator and X-ray laser Synthesis of powder alloy bonding materials Thermal expansion evaluation of semiconductors Thermal expansion evaluation of special alloys Removing rusted bolts Heat treatment of gemstones "Heat" processing of sapphire
Detailed information
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Surface Tension Removal for Pipe Hole Processing Summary: Reduction of defect rates through surface tension removal during pipe hole processing using the Halogen Point Heater HPH-100. Product Name: Halogen Point Heater HPH-100 Industry/Process: Metal Processing / Resin Processing - Pipe Drilling Process Application Category: Prevention of Cracking and Chipping On-Site Issue: When drilling holes in pipes during winter, cracking and chipping are likely to occur. Why It Occurs: In addition to residual stress, slight impacts during use can cause brittle failure under loads significantly lower than normal. Problems with Conventional Methods: None in particular. Solution: Preheat with the Halogen Point Heater HPH-100. Reasons the Product is Suitable: Quick startup and suitable for hole diameter. Implementation Effect: Improved yield. Comparison: Reaches 400°C in 5 seconds, 1000°C in 10 seconds. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it a size that can be incorporated into equipment? A2. φ100xH100. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Soldering of Fuel Cell Vehicle Piping Summary: Soldering of fuel cell vehicle piping using the Halogen Point Heater HPH-100. Product Name: Halogen Point Heater HPH-100 Industry/Process: Piping Welding Application Category: Soldering On-site Issue: Development of a soldering process without gas. Why it Occurs: It reacts with oxygen in the atmosphere at high temperatures, forming an oxide film. Problems with Conventional Methods: The higher the temperature, the more rapidly the oxide film thickens. Solution: Soldering with the Halogen Point Heater HPH-100 in an inert gas atmosphere. Reason the Product is Suitable: It allows for soldering without oxygen. Implementation Effect: Improvement in joint quality. Comparison: Elimination of the cause of oxide film formation. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it small enough to be incorporated into equipment? A2. φ100xH100. Q3. Is there a test machine available? A3. Yes, there is. https://www.heat-tech.biz/products-hph/hph-tm/1961.html Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Soldering Mini Valves Summary: Soldering mini valves using the Halogen Point Heater HPH-100 Product Name: Halogen Point Heater HPH-100 Industry/Process: Pipe Welding Application Category: Soldering Field Challenge: Development of a soldering process that does not use gas Reason for Occurrence: Reacts with oxygen in the atmosphere at high temperatures to form an oxide film Conventional Method Issue: The higher the temperature, the more rapidly the oxide film thickens. Solution: Soldering with HPH-100 in an inert gas atmosphere Reason for Product Suitability: Can solder without oxygen Implementation Effect: Improvement in joint quality Comparison: Removal of the cause of oxide film formation FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it small enough to be incorporated into equipment? A2. φ100xH100. Q3. Is there a test machine available? A3. Please apply from the following site: https://www.heat-tech.biz/products-hph/hph-tm/1961.html Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Heating of Samples with Linear Accelerators and X-ray Lasers Summary: Heating samples from the outside of a vacuum chamber using the Halogen Point Heater HPH-100. Product Name: Halogen Point Heater HPH-100 Industry/Process: Linear Accelerator Application Category: Sample Analysis Field Issue: There was no small heater capable of high-temperature heating. Why It Occurs: Heating samples to high temperatures improves measurement results. Problems with Conventional Methods: Heating devices are large. Solution: Samples were heated to high temperatures using the Halogen Point Heater HPH-100. Reason for Product Suitability: It can heat precisely to high temperatures, allowing for the measurement of dynamic characteristics in high-temperature environments. Implementation Effect: Being compact allowed for flexible installation of the equipment. Furthermore, non-contact heating eliminated errors caused by contact. Comparison: Outer dimensions are φ100xH100. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it small enough to be incorporated into a device? A2. Yes, it is φ100xH100. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Synthesis of Powdered Alloy Joining Materials Summary: Synthesis of metal fine powder joining materials using the Halogen Point Heater HPH-100 Product Name: Halogen Point Heater HPH-100 Industry/Process: Sintered Joining Materials Application Category: Sintering Field Issues: Nano and micro-sized metal powders have a very large surface area and are prone to oxidation in the atmosphere. Why It Occurs: When an oxide film forms, it hinders the sintering between particles, significantly reducing bonding strength and conductivity. Problems with Conventional Methods: There is a large thermal impact, and heating and cooling take time. Solution: Synthesis of metal fine powder joining materials using the Halogen Point Heater HPH-100. Reasons for Product Suitability: It can heat to high temperatures at pinpoint accuracy, allowing for the measurement of dynamic properties in high-temperature environments. Implementation Effects: Infrared heating allows for heating in a nitrogen atmosphere, preventing oxidation. Comparison: Outer diameter dimensions are φ100xH100. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it a size that can be incorporated into equipment? A2. φ100xH100. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Evaluation of Thermal Expansion of Semiconductors Summary: High-temperature heating of semiconductors using the Halogen Point Heater HPH-100 Product Name: Halogen Point Heater HPH-100 Industry/Process: Semiconductor Application Category: Semiconductor Testing Field Issue: There was no easy method for precise heating of semiconductors. Reason for Occurrence: To prevent thermal stress and warping that occur when bonding or laminating dissimilar materials with different thermal expansion rates, thereby reducing device failure and performance degradation. Problems with Conventional Methods: Significant thermal impact and long heating/cooling times. Solution: High-temperature heating of semiconductors using the Halogen Point Heater HPH-100. Reason for Product Suitability: Stable heating at any temperature through feedback control using infrared that is easily absorbed by resin. Implementation Effect: Instant high-temperature heating has improved screening efficiency. Comparison: Outer diameter dimensions are φ100xH100. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it a size that can be incorporated into equipment? A2. φ100xH100. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Evaluation of Thermal Expansion of Special Alloys Summary: High-temperature heating of semiconductors using the Halogen Point Heater HPH-100. Product Name: Halogen Point Heater HPH-100. Industry/Process: Metallurgy. Application Category: Thermal Expansion Measurement. On-site Issue: There was a need to evaluate the thermal expansion of special alloys. Reason for Occurrence: To prevent dimensional changes (thermal deformation) and damage in extreme temperature environments, ensuring the reliability and dimensional accuracy of precision instruments and joined components. Problems with Conventional Methods: There was no easy method for precise heating of special alloys. Solution: High-temperature heating of special alloys using the Halogen Point Heater HPH-100. Reason for Product Suitability: Stable heating at any temperature with feedback control of near-infrared radiation, which is easily absorbed by metals. Implementation Effect: Instant high-temperature heating has improved the efficiency of screening. Comparison: Outer diameter dimensions are φ100xH100. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it a size that can be incorporated into equipment? A2. φ100xH100. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Removing a Rusty Bolt Summary: Using the Halogen Point Heater HPH-100 to heat a rusty bolt to high temperatures. Product Name: Halogen Point Heater HPH-100 Industry/Process: Industrial Machinery and Plant Maintenance Industry Application Category: Disassembly Maintenance Field Challenge: Looking for a method to remove rusty bolts in an environment where gas cannot be used. Why It Occurs: Thermal expansion and contraction create a slight gap between the bolt and nut, causing the adhered rust to break apart. Problem with Conventional Methods: If the outer nut or the base component is heated together, both will expand equally, preventing any gap from forming. Solution: Use the Halogen Point Heater HPH-100 to heat the rusty bolt to high temperatures. Reason the Product is Suitable: Instant high-temperature heating causes expansion and contraction that breaks the bond between the threads and the rust. Implementation Effect: The bolt head Φ10 could also be heated. Comparison: Minimum heating diameter Φ10. FAQ: Q1. Is the control easy? A1. Yes, it is easy. Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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Sapphire "Heat" Processing Summary: Heat processing of sapphire using the Halogen Point Heater HPH-100 Product Name: Halogen Point Heater HPH-100 Industry/Process: Jewelry Application Category: Heat Processing On-Site Challenge: To bring out the potential color of the rough stone and enhance its transparency and brilliance Why It Occurs: By chemically reacting titanium and iron contained within the rough stone, more vivid and deep blue colors and beautiful hues are extracted Conventional Method Issues: Oxidation Solution: Sapphire was heated to 1500°C using the Halogen Point Heater HPH-100. Reason for Product Suitability: Can be heated in a nitrogen gas environment Implementation Effect: Heating in a reducing atmosphere allows for the most beautiful extraction of the chemical reactions of titanium and iron in sapphire Comparison: Minimum heating diameter Φ10 FAQ: Q1. Is the control easy? A1. Yes, it is easy. Q2. Is it a size that can be incorporated into equipment? A2. φ100xH100 Link to Product Description Site: https://www.heat-tech.biz/products-hph/hph-ss/24037.html
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5 reasons that HEATTECH is selected 1. The rich selection of 5 principles and 71 types. Air Blow heater , Near-infrared, Middle-infrared, Far-infrared, and UV heater From the 71 types of products based on the 5 principles of heating system, we will propose the best heater. 2. 9 series 88 types of heater controllers． Manual, Automatic, Speed proportional, Remote control, IOT compliant, Noncontact heating control, One-shot heating, Multistage heating, etc. We propose the optimal heater controller from the multifunctional products. 3. Construction method study materials We have published a number of technical documentation online seminars. 4. Sense of security of verification before introduction. Test piece, test laboratory, in user can verify before introduction. 5. Low-budget one-stop introduction To introduce in testing way, the laboratory kit which gathered something necessary was prepared. : Member of the Kobe Chamber of Commerce and Industry : Member of the Society of Material Science Japan : Member of the Society of Thermophysical Properties Japan : Member of the Japan External Trade Organization Trade Tie-up Promotion Program
