Industrial Focusing Carbon Line Heater CFLH-45 Series

basic information

Model Mirror Length Voltage-Power CFLH-45/f20/L140/200V-320W 120mm 200V-320W CFLH-45/f20/L240/200V-630W 240mm 200V-630W CFLH-45/f20/L320/200V-630W 320mm 200V-630W

Price range

Delivery Time

Applications/Examples of results

Drying of 300mm silicon wafers after precision cleaning Drying after printed circuit board cleaning Drying of automotive paint Drying of water-based paint Drying of water-based ink Drying of seaweed Drying of seafood Defrosting of frozen storage Heat source for heat shrink tunnel Glass preheating treatment Heat source for drying oven Heat source for thermal deformation measurement of printed circuit boards Defrosting of frozen storage shutters Reduction of drying time for coaters Small batch drying of resin pellets Annealing treatment of SIC wafers Drying of temporary adhesive Acceleration of dehydration baking Preheating of chuck holders Heat source for pre-bake of resist film Heat source for post-exposure bake (PEB) Heat source for post-bake Drying of robotic cleaning machines Preheating of printed circuit boards in reflow soldering baths Heat shrink of cups Finishing heating of bread Drying of dried meat Drying of granules 125°C heat resistance test for automotive printed circuit boards Heat shrink of wire terminals Drying treatment of metal-containing factory wastewater

Detailed information

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  Heat source of the drying oven Issues I was looking for a small, high-efficiency mid-infrared heater. ⇒ Improvement points I used a carbon line heater (CFLH) to irradiate mid-infrared light for drying. Since the absorption wavelength is suitable, the water droplets evaporated immediately.

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  Heat Source for Measuring Thermal Deformation of Printed Circuit Boards Issues To accurately measure the thermal deformation of printed circuit boards, a heat source that can provide uniform and instantaneous heating is necessary. However, conventional heaters have issues with uneven heating and slow response times. Additionally, the long heat-up time makes it difficult to perform repeated measurements in a short period, leading to decreased reproducibility of measurement data. ⇒ Improvement Points By using the Carbon Line Heater (CFLH) to rapidly irradiate uniform heat onto the printed circuit board, we improved the accuracy of thermal deformation measurements. The CFLH can turn on and off instantly, enhancing the precision of repeated measurements and allowing for the acquisition of more detailed data in a shorter time. Furthermore, the finer heating cycles enabled the detection of previously undetectable minute thermal deformations, allowing for a more accurate evaluation of the quality of the boards.

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  Defrosting of Freezer Warehouse Shutters Issues The shutters of freezer warehouses are prone to condensation due to temperature differences between the inside and outside, which can freeze and turn into frost or ice. This frost can become thick, especially in winter or high humidity environments, making it difficult to open and close the shutters and potentially causing malfunctions. Additionally, the removal of frost requires time and effort, which can be a significant burden in understaffed environments. Improvement Points By using the Carbon Line Heater (CFLH), efficient defrosting of the shutters can be achieved. The CFLH can quickly provide uniform heat, effectively melting the frost. This reduces the labor involved in defrosting and allows for smoother operation of the shutters.

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  Reduction of Curing Drying Time Issues In the coating process, the slow drying speed was leading to decreased production efficiency. Traditional drying methods took a long time to provide sufficient heat, which limited the throughput of the production line. Additionally, the need for large drying equipment made it difficult to secure installation space, and the increased energy consumption became a significant cost burden. ⇒ Improvement Points By using the Carbon Line Heater (CFLH), efficient drying through high-speed flashing irradiation became possible. The CFLH achieved uniform heat supply in a short time, significantly improving drying speed and thus production efficiency. Furthermore, its compact design allowed for miniaturization of the drying equipment, contributing to space-saving and energy-saving efforts.

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  Small Lot Drying of Resin Pellets Issues In production environments with small quantities and a variety of products, traditional drying methods using large hoppers and dryers have posed challenges. Conventional equipment processes a large volume of pellets at once, leading to excessive energy consumption for small drying needs, increased material loss, and a decrease in production efficiency. ⇒ Improvement Points By using the Carbon Line Heater (CFLH), it has become possible to efficiently dry small lots of resin pellets. The CFLH can uniformly heat only the necessary amount in a short time, significantly reducing setup time. Furthermore, by drying only the required amount, material loss is reduced, contributing to improved energy efficiency.

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  Annealing Process of SiC Wafers Issues In the annealing process of SiC wafers, uniform heating at high temperatures is required, while improving throughput has been a challenge. ⇒ Improvement Points Heating was performed using carbon line heaters. This improved throughput and contributed to space-saving due to a compact design. Furthermore, optimization of energy efficiency in the high-temperature process has also made progress.

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  Drying of Temporary Fixing Adhesive Issues In the drying process of temporary fixing adhesive, reducing the drying time has become an important challenge. Conventional heaters had slow response times and limited improvements in throughput. ⇒ Points of Improvement By using a carbon line heater for heating, the drying time was significantly reduced, and throughput was improved. Furthermore, productivity was greatly enhanced while maintaining stable quality.

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  Accelerating the Dehydration Bake Process Issues In the dehydration bake process, reducing drying time has become a critical challenge. Conventional heaters had slow response times and limited potential for improving throughput. ⇒ Improvement Points By using carbon line heaters with frequencies optimized for water evaporation, the response time was improved, achieving uniform and efficient heating. As a result, drying time was significantly reduced, and throughput increased. Additionally, stable temperature control greatly improved productivity while maintaining quality.

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  Preheating of Chuck Holder Issues It was necessary to preheat the chuck holder of the spin coater to an appropriate temperature to improve the uniformity of the coating solution. However, conventional heating methods had the challenge of slow temperature rise and low throughput. Additionally, securing installation space for the heating equipment was also a problem. ⇒ Points of Improvement By using a carbon line heater to heat the chuck holder, the preheating time was shortened. Furthermore, the compact design of the carbon line heater contributed to space-saving, resulting in improved production efficiency.

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