Industrial Carbon Line Heater CFLH-50 Series
Heat-tech Carbon Line Heater CFLH-50 Series
Radiates mid-infrared close to the absorption wavelength of water.
Features of CFLH-50 1. Emits mid-infrared radiation close to the water absorption wavelength When the heating element temperature is set to 700°C, the peak wavelength of the emitted energy is approximately 3μm, making it ideal for heating water droplets, aqueous solutions, and other hydrated compounds. 2. Optimal for resin heating As it is a heating element made from carbon fibers derived from polymer compounds, it excels in heating resins. 3. Quick startup Reaches 80% in just 2.7 seconds and 100% in 8.5 seconds. 4. Flexible lighting direction Due to the use of flexible materials for the heating element, it can be processed into line or ring shapes. The heating element itself is lightweight and can be oriented vertically, horizontally, or diagonally without restriction. Additionally, it has excellent impact resistance.
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basic information
Model Mirror Length Voltage-Power CFLH-50/PL/L140/200V-320W 120mm 200V-320W CFLH-50/PL/L240/200V-630W 240mm 200V-630W CFLH-50/PL/L320/200V-630W 320mm 200V-630W
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Applications/Examples of results
Drying of 300mm silicon wafers after precision cleaning Drying after printed circuit board cleaning Drying of automotive paint Drying of water-based paint Drying of water-based ink Drying of seaweed Drying of seafood Defrosting of frozen storage Heat source for heat shrink tunnel Glass preheating Heat source for drying oven Heat source for thermal deformation measurement of printed circuit boards Defrosting of frozen storage shutters Reduction of drying time for coaters Small batch drying of resin pellets Annealing treatment of SIC wafers Drying of temporary adhesive Acceleration of dehydration baking Preheating of chuck holders Heat source for pre-bake of resist films Heat source for post-exposure bake (PEB) Heat source for post-bake Drying of robotic cleaning machines Preheating of printed circuit boards in reflow soldering baths Heat shrink of cups Final heating of bread Drying of dried meat Drying of granules 125°C heat resistance test for automotive printed circuit boards Heat shrink of wire terminals Drying treatment of metal-containing industrial wastewater
Detailed information
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Heat Source for Pre-Baking Resist Film Issues In the semiconductor manufacturing process, the pre-baking of the resist film is a crucial step to stabilize film quality. However, conventional heat sources have a slow heating rate, which negatively impacts throughput and production efficiency. Additionally, securing installation space for the heat source has also been a challenge. ⇒ Points of Improvement By using carbon line heaters for the pre-baking of the resist film, rapid and uniform heating has been achieved. Furthermore, the high-speed heating has improved throughput, contributing to the optimization of production efficiency. Additionally, the compact design of the carbon line heater has enabled space-saving solutions, allowing for flexible equipment layouts.
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Post-exposure bake (PEB) heat source Issues Conventional heat sources had slow heating rates, which could hinder improvements in throughput. ⇒ Points of Improvement By using a carbon line heater for the PEB of the resist film, rapid heating became possible. This achieved an increase in throughput through heating and contributed to the optimization of production efficiency. Furthermore, the compact design of the carbon line heater enabled space-saving and allowed for flexible equipment layout.
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Post-Bake Heat Source Issues Conventional heat sources had slow heating rates, which could hinder improvements in throughput. ⇒ Points of Improvement By using carbon line heaters for post-baking the resist film, rapid heating became possible. This achieved an increase in throughput through heating, contributing to the optimization of production efficiency. Furthermore, the compact design of the carbon line heater enabled space-saving solutions and allowed for flexible equipment layouts.
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Drying of Robot Cleaning Machines Issues Conventional heat sources had slow heating rates, resulting in prolonged drying processes and potentially leading to decreased throughput. ⇒ Improvement Points By using carbon line heaters tailored to the infrared absorption frequency of water for heating and drying parts after cleaning, we achieved improved throughput and contributed to the optimization of production efficiency. Additionally, the compact design of the carbon line heaters enabled space-saving solutions and allowed for flexible equipment layouts.
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Preheating of Printed Circuit Boards in Reflow Soldering Tanks Issues Conventional heat sources had slow heating rates, resulting in prolonged preheating processes and potentially decreasing throughput. ⇒ Improvement Points By using a carbon line heater with a fast heating rate for preheating, we achieved improved throughput and contributed to the optimization of production efficiency. Furthermore, the compact design of the carbon line heater allowed for space-saving and enabled flexible equipment layout.
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Cup Heat Shrink Issues There was a challenge in that the production line required a speed increase, but the conventional heaters were not suitable in size and shape, making efficient heating difficult. ⇒ Improvement Points By using a carbon line heater, a compact design with a heating length of 475mm and a 40cm square was achieved. This enabled heating at the required speed, resulting in improved throughput. Additionally, the small and efficient design of the carbon line heater facilitated space-saving and allowed for flexible responses to changes in equipment layout.
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125°C Heat Resistance Test for Automotive Printed Circuit Boards Issues A fast-flashing infrared heater was needed for the temperature cycle test (TCT). ⇒ Improvement Points A fast-flashing carbon line heater was used. Additionally, a compact design was implemented, achieving space-saving and allowing for flexible equipment layout.
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Heat shrink for wire terminals Issues A far-infrared heater with a fast heating time was needed to reduce work time. ⇒ Improvement points A carbon line heater with a fast heating time was used. This enabled efficient shrinkage through far-infrared radiation. Additionally, the compact design allowed for efficient heat shrink processing even in limited workspaces.
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Drying Treatment of Metal Containing Factory Wastewater Issues A far-infrared heater with a fast heating time was needed to shorten the working hours. ⇒ Improvement Points By using a carbon line heater, moisture was evaporated utilizing far-infrared radiation. Due to the good heat uniformity, the risk of overheating the metal was reduced. Additionally, the compact design enabled efficient heat shrink treatment even in limited working spaces.
Line up(3)
| Model number | overview |
|---|---|
| CFLH-50/PL/L140/200V-320W | |
| CFLH-50/PL/L240/200V-630W | |
| CFLH-50/PL/L320/200V-630W |
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5 reasons that HEATTECH is selected 1. The rich selection of 5 principles and 71 types. Air Blow heater , Near-infrared, Middle-infrared, Far-infrared, and UV heater From the 71 types of products based on the 5 principles of heating system, we will propose the best heater. 2. 9 series 88 types of heater controllers. Manual, Automatic, Speed proportional, Remote control, IOT compliant, Noncontact heating control, One-shot heating, Multistage heating, etc. We propose the optimal heater controller from the multifunctional products. 3. Construction method study materials We have published a number of technical documentation online seminars. 4. Sense of security of verification before introduction. Test piece, test laboratory, in user can verify before introduction. 5. Low-budget one-stop introduction To introduce in testing way, the laboratory kit which gathered something necessary was prepared. : Member of the Kobe Chamber of Commerce and Industry : Member of the Society of Material Science Japan : Member of the Society of Thermophysical Properties Japan : Member of the Japan External Trade Organization Trade Tie-up Promotion Program












