Wear-resistant steel plate ABREX for tire shredders and shredder blades.
Abrasion-resistant steel plate ABREX series
Not just rubber. Considering the longevity of crushing blades that wear out from contact with tire cords.
In the tire shredding process, not only the rubber but also the internal tire cords (reinforcing wires) are processed. Due to repeated friction and impact on the blade edges, ordinary steel can wear down, leading to challenges in blade replacement and repair. In such a wear environment, we propose Nippon Steel's wear-resistant steel plate "ABREX." Not only the blades but also the liners of the shooters and conveyors face wear issues. It is possible to utilize the wear-resistant steel plate ABREX for these as well. ABREX is a wear-resistant steel plate that combines excellent wear resistance and workability. By using it in areas with severe wear, such as shredding blades and shredder blades, an extension of component life and a reduction in replacement frequency can be expected. At Kumagai Special Steel, we will confirm the drawings and usage conditions and provide support from the selection of steel type and plate thickness to cutting, drilling, machining, and welding.
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basic information
The ABREX series is a high-performance wear-resistant steel plate developed by Nippon Steel, designed to achieve long service life and stable operation of components in harsh environments where wear, abrasion, and impact are repeated. It has a higher surface hardness compared to general structural steel, significantly reducing wear and contributing to lower replacement frequency and maintenance costs. 1. Main Specifications and Characteristics - Steel Type: Wear-resistant steel plate - Representative Grades: ABREX400 / ABREX500 - Hardness: 400HBW class, 500HBW class - Wear Resistance: Approximately 2 to 5 times that of general mild steel - Thickness Range: Wide range of thicknesses to suit various applications 2. Features in Processing and Construction - Designed for high hardness while considering weldability - Capable of gas, plasma, and laser cutting under appropriate conditions - Supports bending and drilling processes - Practicality suitable for on-site construction and repairs 3. Performance Highlights - Extension of component life due to high wear resistance - Weight reduction and structural rationalization through thickness reduction - Stable quality that can withstand harsh usage environments Due to these characteristics, the ABREX series has received high praise in fields where wear resistance is crucial, such as construction machinery, crushers, dump bodies, and conveying equipment.
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Delivery Time
P3
※Kumagai Special Steel has the largest stock of the ABREX series and is set up for immediate delivery, including cutting and processing, so it typically takes about a week depending on the lot. For special specifications or large lots, it may take longer. Please contact us via email or phone for inquiries!!
Applications/Examples of results
The high-performance wear-resistant steel plate developed by Nippon Steel has a proven track record in harsh usage environments where wear, abrasion, and impact are repeated. Its excellent wear resistance contributes to the longevity of components, and it is recognized for reducing replacement frequency and maintenance burdens. 1. Main Applications and Practical Examples - Construction Machinery: Buckets, liners, dump bodies - Industrial Machinery: Crushers, screening machines, chutes, hoppers - Recycling Equipment: Feed hoppers, conveyor components, wear parts - Transportation and Logistics: Conveyor components, loading areas - Resource and Mining Related: Wear-resistant lining materials 2. Evaluation Points in Practical Use - Significant extension of component lifespan due to high wear resistance - Weight reduction and improved machine efficiency through reduced plate thickness - Increased operational rates due to reduced replacement and downtime frequency - Weldable and processable, accommodating repairs and updates 3. Expected Future Market Areas - Enhanced durability for resource recycling and recycling equipment - Wear-resistant components for infrastructure maintenance and renewal - Lightweight design machinery aimed at energy and resource conservation - BtoB product sectors seeking high durability for industrial applications The ABREX series is a wear-resistant steel plate that balances reliability and economy under harsh wear conditions, and its adoption is expected to expand in fields where longevity and resource conservation are increasingly demanded.
Line up（2）
| Model number | overview |
|---|---|
| ABREX400 wear-resistant steel plate, Nippon Steel brand (wear resistance x weldability and workability) | ABREX400 is a wear-resistant steel plate made by Nippon Steel, featuring a Brinell hardness of approximately 400 HBW, and demonstrates high durability in wear environments. Compared to JIS SS400, its wear life is significantly improved, allowing for longer component lifespan and reduction in plate thickness. While high-tensile steels like WEL-TEN focus on "strength," ABREX400 primarily aims for "wear resistance," showcasing its advantages in wear components and liner applications. |
| ABREX500 Wear-Resistant Steel Plate, Nippon Steel Brand (Super Wear Resistance x Weldability & Workability) | ABREX500 is a high-hardness wear-resistant steel plate made by Nippon Steel, with a Brinell hardness of approximately 500 HBW, demonstrating excellent durability in more severe wear environments. Compared to JIS SS400, its wear life has dramatically improved, allowing for significant extension of component lifespan and reduction in plate thickness. While WEL-TEN emphasizes structural strength, ABREX500 is an ideal material for areas subjected to strong wear and impact. |
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Since our establishment in 1913, we have been a specialized trading company of special steel for nearly a century, listening to the needs of many customers and building an ideal relationship between customers and steel manufacturers as a conductor of steel distribution. As a trading company with various processing equipment, including cutting machines and laser cutting machines, we also contribute to reducing our customers' capital investment. Please feel free to contact us if you have any requests.
