Significantly reduce varnish cleaning labor! A release ceramic coating that is strong against high adhesion.
Biceram
To the site where fluororesin failed: Prevents the adhesion of sticky resin varnish. Reduces cleaning time and significantly improves equipment operating rate!
The resin varnish used in processes such as motors, transformers, and semiconductor encapsulation has extremely high viscosity and adhesion, making stickiness and adhesion to the inner walls of processing tanks and receiving pans a significant maintenance challenge. Conventional fluoropolymer coatings lack sufficient non-stick properties, resulting in enormous time and effort spent on manual solvent wiping and scraping. ■ We propose the ceramic coating "Biceram 100" Biceram is a surface treatment technology that boasts extremely high release properties, hardness, and durability, surpassing fluoropolymers. ■ Non-stick and release properties that exceed fluoropolymers Due to its low surface energy, even resin varnishes with strong adhesion are less likely to stick to the surface, physically suppressing strong adhesion caused by stickiness. ■ High-hardness inorganic-based coating The hard coating reduces wear and peeling from cleaning tools such as scrapers, maintaining excellent release performance for an extended period. This significantly shortens cleaning time and contributes to reducing equipment downtime and improving productivity.
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basic information
**Coating Brand** Biceram 100 **Technical Overview** Ceramic-based non-stick coating (organic-inorganic hybrid) **Main Performance and Features** ■ Overwhelming non-stick and release properties Keeps surface energy low, significantly reducing adhesion and stickiness of strongly adhesive and high-viscosity substances. ■ High hardness The dense ceramic coating is resistant to tool wear and scratches, preventing film peeling. ■ Excellent chemical and heat resistance Demonstrates resistance to resin varnishes, cleaning solvents, and chemicals. *Note: Performance may degrade with certain organic solvents (mainly non-polar solvents) such as xylene, toluene, and hexane. Please contact us for information on usable organic solvents.* ■ Environmentally friendly (PFAS-free) Designed without the use of organic fluorinated compounds (PFAS). *Note: This product contains silicone components. It cannot be used in processes that avoid the migration of silicone components (such as silicone-free processes).*
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【Applicable Uses】 ■Manufacturing Equipment Resin varnish storage tanks, drip trays, impregnation tanks ■Target Liquids High-viscosity resin varnish, strong adhesive paints, various adhesives, insulating sealants 【Case Studies and Improvement Effects】 ■Industry Automotive parts, electrical products, semiconductor/electronic component manufacturing factories ■Challenges Despite applying a fluoropolymer coating to prevent adhesion of strong adhesive varnish, non-stick properties were insufficient. Manual wiping with solvents required an enormous amount of time, leading to frequent line stoppages. ■Effects: - The application of "Biceram 100" dramatically reduced varnish adhesion. - Even adhered varnish can now be wiped off smoothly, significantly shortening cleaning time. - Equipment downtime has been minimized, dramatically improving productivity and operational rates. - Please feel free to contact us for consultations on prototype testing and application.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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