Dramatic reduction of cleaning labor hours: Coating to prevent adhesive attachment on label printers.
NonStick Coating
【Reduced Downtime】Strong adhesive labels are effectively prevented from sticking! Reduces the hassle of manual cleaning with solvents, significantly improving equipment operating rates and durability!
In the label automatic application process (labeler), a major challenge is the "adhesion and accumulation of adhesive (glue) on the transport and holding components." With prolonged operation, glue exposed on metal parts such as receiving blocks and rollers becomes hardened, causing line stoppages and lengthy cleaning tasks. Traditionally, manual cleaning using organic solvents and scrapers was performed, but this resulted in significant downtime and a heavy burden on workers. The fundamental solution to this issue is the "super" non-stick coating, "NonStick Coating." ● Main improvement effects from implementation - Dramatic reduction in cleaning maintenance frequency Thanks to its non-stick properties, glue is less likely to accumulate and can be easily removed with a light wipe using a cloth. - Reduction in line stoppages (downtime) By reducing equipment downtime associated with cleaning and parts replacement, overall factory productivity is improved. - Durability lifespan increased by more than three times The non-stick effect lasts longer even in harsh environments, reducing total costs. This contributes to reducing the cleaning burden on-site and maximizing continuous operating time.
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【Product Name】 "Super" Non-Stick Coating 【Main Technical Features】 ● Point contact × Synergistic effect of silicone-based materials Combines the special micro-roughness (point contact structure) of the substrate surface with a silicone-based release agent that has ultra-low surface energy. Even strong adhesive types can be easily peeled off. ● Option for thermal spraying (pre-treatment) For parts that are particularly challenging for adhesive attachment, "metal thermal spraying" is applied as a pre-treatment. This maximizes the point contact effect and further extends the service life. ● Completely PFAS-free No organic fluorine compounds are used at all. This is a fluorine alternative solution that complies with environmental regulations and hygiene management. 【Contract Processing Support】 Supports painting on various metal substrates such as receiving blocks, chucks, holding plates, transport rollers, and guides. Evaluation tests (prototype processing) are also available.
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【Applicable Uses and Parts】 ● Printing and Label Application Equipment Label printer parts (receiving block, holding plate, chuck) ● Conveying and Automation Equipment Various conveying rollers, guide chutes, conveying jigs ● Various Packaging Machines Non-adhesive treatment for tape, film, and seal application lines 【Actual Implementation Improvement Results】 ● Target Process Various components in the automatic label application process ● Challenges Adhesive residue from handling strong adhesive labels and increased manual maintenance due to solvent cleaning ● Improvement Results - Simplification of cleaning tasks: Adhesion prevention allows for easy removal with just a wipe using cloths, significantly reducing labor time. - Increased operating rate: Equipment downtime has dramatically decreased, maximizing continuous operating rate. - Extended lifespan: Coating durability has improved to over three times compared to conventional surface treatments. We also accept evaluation prototypes of work, so please feel free to consult with us.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
