Instant noodle retainer's non-stick solution! Ceramic coating that doubles its lifespan.
Biceram
Solving fluororesin coating peeling and line stops! Reducing maintenance labor and costs with excellent non-stick properties and wear resistance.
In the manufacturing process of instant noodles (fried noodles and non-fried noodles), the "retainer," which is responsible for cooking and transporting, is a crucial part that influences quality and production efficiency. Traditional fluoropolymer coatings are prone to thermal degradation in harsh environments such as high-temperature oil and steam, leading to issues such as "chocolate stops due to reduced release properties," "burning of residual noodle scraps," and "contamination due to coating peeling," necessitating reapplication approximately every year. ■ High-performance ceramic coating "Biceram 100" - With ultra-low surface energy that surpasses fluoropolymers, it effectively prevents sticking and burning of oils and starches, thereby preventing transport errors. - The hard ceramic coating prevents chipping (coating peeling) due to wear and impact, significantly reducing the risk of foreign material contamination. - The durability has improved from the conventional "1 year" to "2 years," greatly contributing to the reduction of regular maintenance labor and running costs.
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【Features and Technical Specifications】 ■ Overwhelming Non-Stick and Release Properties Exhibits excellent release effect against the oil of fried noodles and the starch of steamed noodles due to extremely low surface energy. ■ High Hardness and Wear Resistance (Chipping Prevention) Forms a dense and hard ceramic coating. Strong against abrasion and physical impact, preventing foreign matter contamination due to peeling or chipping of the coating. ■ High Durability Approximately twice the durability compared to conventional fluoropolymer (extending the application cycle from 1 year to 2 years). ■ Completely PFAS-Free No use of organic fluorinated compounds. Complies with future environmental regulations and hygiene standards. 【Application Targets】 Retainers for instant noodles (fried noodles and non-fried noodles) (cooking and transport containers), fixtures and metal parts for various food manufacturing lines.
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【Main Applications】 ■ Retainers for cooking and transporting instant noodles (fried noodles and non-fried noodles) manufacturing lines ■ Food transport containers, hoppers, and chutes used in high-temperature oil and high-humidity steam environments 【Case Studies and Improvement Effects (Instant Noodle Manufacturing Factory)】 ■ Conventional Issues - Decreased release properties due to degradation of fluororesin, causing noodles to stick and frequent emergency stops (chocolate stops) during inversion - Contamination from burnt noodle scraps and coating peeling, leading to expensive rework approximately every year ■ Effects After Introducing Biceram 100 - Significant reduction in line stops: Excellent non-stick properties have made noodle discharge smooth, eliminating transport errors - Improved yield: Prevented adhesion of noodle scraps and coating peeling, greatly reducing contamination from burnt foreign materials - Cost reduction: Durability has improved to twice that of conventional materials (1 year to 2 years). Maintenance labor has been halved, achieving total cost reductions in the tens of millions of yen annually.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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