Eliminate the risk of fluororesin coating peeling! Build a safe food manufacturing line with completely PFAS-free and high-hardness ceramic "Biceram 100."
As global discussions on environmental regulations for per- and polyfluoroalkyl substances (PFAS) progress, it has become urgent for food manufacturing sites to consider switching surface treatments towards "de-fluorination" and "enhanced hygiene safety." In particular, in the production of instant noodles, issues such as peeling and foreign matter contamination due to thermal degradation of fluoropolymer coatings have posed risks. ■ Ceramic Coating "Biceram 100" - This is an advanced surface treatment technology that is "completely PFAS-free," containing no organic fluorinated compounds (PFAS) at all. It can confidently comply with various future environmental regulations and hygiene standards. - Unlike traditional fluoropolymer coatings, which have soft films, Biceram 100 forms a high-hardness, dense ceramic coating that physically shuts out contamination caused by film peeling. It combines excellent non-stick and release properties with safety, establishing a sustainable and high-quality foundation for food production.
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【Technical Name】 Completely PFAS-Free Ceramic Coating "Biceram 100" 【Environmental, Sanitary, and Quality Compliance】 ■ Completely PFAS-Free No specific organic fluorine compounds used at all. Ideal for environmental regulation measures in the supply chain. ■ High Hardness and Adhesion A hard coating that is resistant to chipping and wear, eliminating the risk of coating contamination in products. 【Coating Performance Features】 ■ Ultra-Low Surface Energy (High Release) Prevents adhesion and burning of oils and starch (sticky components) from steamed noodles. ■ Heat and Steam Resistance Maintains performance even in high-temperature oil during frying processes and high-humidity steam environments in non-frying processes. 【Additional Notes】 *Conventional fluoropolymer coatings are not immediately banned for general food contact applications, but this product can be utilized as a forward-looking risk management and alternative proposal.
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**Recommended Fields and Target Applications** ■ Food and Beverage Factories (instant noodles, confectionery and bakery, prepared food cooking lines, etc.) ■ Safety, health, and quality management departments promoting PFAS-free (fluorine-free) and environmentally friendly practices **Case Studies for Problem Solving (Application to Retainers)** ■ Issues The peeling of fluororesin coatings due to oil and steam, as well as the contamination from burnt noodle residues, posed significant quality risks. Additionally, there were considerations for future PFAS regulations. ■ After Implementation - Significant reduction in contamination: The high-hardness coating prevented the peeling of the coating itself, greatly improving yield. - Establishment of a safety and health foundation: Achieved complete PFAS-free status, significantly enhancing consumer safety and health risk management. - Prototype support: We can also accept prototype testing and processing tailored to your manufacturing environment and tools (evaluation sample construction) as needed.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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