We will inspect the flowing sheets and the work in transit without stopping them. The locations of any defects will be recorded.
Cannot stop the line, cannot capture the entire scene at once. For those in manufacturing and equipment who want to inspect continuously flowing sheets or workpieces, we capture while they flow and mark the locations of defects. When capturing based on time, the image stretches and shrinks when the speed changes. Our company captures one line at a time according to the distance advanced and stitches them together into a single image. Marks are left at the locations of defects, indicating where they were. 【Features】 ■ Captures one line at a time with a line camera while flowing ■ Captures according to signals of advanced distance (such as encoders) ■ The position of defects is retained, allowing tracking in later processes ■ Determines the capturing method by calculating backwards from the available time (tact) per piece ■ Considers a structure for capturing while keeping the current transport as is ■ If it cannot be done in time, we will communicate that.
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basic information
【Target】Continuously flowing sheets and parts in transit. We will combine 2D (color and scratches) and 3D (shape) as needed. 【When collaborating with equipment manufacturers】We will keep the transport as is, receive a signal for the distance traveled, and take measurements based on that. 【Questions we would like to ask】Flow speed, width, defects to be inspected, possible locations for the equipment, surrounding brightness. 【Procedure】One photo or the actual item → multiple methods for actual measurement → report → estimate. At each stage, you can decide whether to continue or stop. 【Deliverables】Report, evaluation device, inspection unit, synchronization board, inspection software. The scope will be determined for each project.
Price information
It varies depending on the speed, width, and the level of detail of the defects you want to see. The cost will be discussed based on the results confirmed with the actual item. Please contact us.
Delivery Time
※It varies depending on the content. Please contact us.
Applications/Examples of results
■Sheet material: 2D + 3D inspection of continuously flowing sheets ■Pharmaceuticals: Inspection of the shape of flowing tablets ■Electronic components: Inspection of fine parts while they are in motion ■Light-cutting sensors used in areas with dust and dirt ■Collaborate with conveyor manufacturers to incorporate inspection systems that capture images without stopping *Customer names and specific values are not included. This is due to our commitment to keep the information entrusted to us confidential.
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Company information
We specialize in 2D and 3D inspection and measurement technologies using cameras. We possess a wide range of knowledge in optics, mechanics, electronics, and software, enabling us to provide technical support for both hardware and software. Not only do we have personnel with experience working as researchers at image inspection device manufacturers, major electronic component manufacturers, and universities, but we also have numerous successful implementations of developed products in actual production environments, making our ability to adapt advanced technology to on-site needs a strong point. Additionally, we are skilled not only in developing proprietary algorithms but also in using off-the-shelf products such as image processing controllers from Keyence and Omron, allowing us to excel in selecting and utilizing the most suitable equipment for specific needs. In recent years, while AI technology has garnered attention, there are cases where utilizing 2D and 3D technologies can be implemented more easily than AI, and cases where optical devices and mechanical jigs can improve performance and reduce software load. We offer services related to image systems, including "equipment selection," "implementation support," "performance improvement of existing equipment," "technology development," and "joint development," so please feel free to consult with us first.
