"Uniform coating up to the inner corners and vertical rises" achieves smooth winding! Significantly reduces cooking and cleaning labor with excellent heat resistance and non-stick properties.
This is a technical case study for a metal frying pan used for making egg rolls, widely used in both commercial and household settings, featuring a ceramic coating that combines excellent non-stick properties with high heat resistance. It forms a high-performance coating with a uniform thickness without inconsistencies, covering the complex corners of the frying pan's interior, the rising sides, and the outer edges. **Main Improvement Effects from Implementation** - **Prevention of Sticking and Burning for Beautiful Cooking Results** It suppresses the sticking of ingredients due to heat conduction and the local solidification of egg mixtures. The process of rolling thin omelets becomes smoother, preventing deformation and maintaining beautiful cooking quality. - **High Heat Resistance for Long-lasting Coating** Due to its stable properties against heat, the coating experiences less degradation even in high-temperature cooking environments. It maintains its initial non-stick effect for an extended period. - **Completely PFAS-Free for Safe and Secure Use** It contains no organic fluorinated compounds (PFAS), contributing to reduced environmental impact and avoidance of future regulatory risks. - **Efficiency in Cleaning and Hygiene Management** Residues after cooking can be easily removed, enhancing cleaning time and water-saving effects, thereby supporting efficiency in the workplace.
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【Construction Technology】 Ceramic Coating "Biceram" - Contract Processing 【Technical Features and Functions】 ■ High Non-Stick and Release Properties Prevents sticking of egg liquid, oil, and sauce, supporting smooth flipping and rolling. ■ Completely PFAS-Free & Safe No use of organic fluorine compounds / Complies with the "Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 370)" standards. ■ Excellent Heat Resistance and Thermal Durability High thermal stability with minimal deterioration and discoloration of the coating even at high temperatures (over 200°C to 300°C) during cooking. ■ Uniform Application to Corners and Uprights Uniform film formation down to the square corners unique to egg frying pans using the sol-gel method (liquid phase process). 【Applicable Base Materials and Parts】 ■ Egg frying pans (square type, tamagoyaki pans), frying pans, pots, stir-fry pans, heating cooking plates ■ General metal substrates such as aluminum, aluminum die-cast, stainless steel (SUS), iron, and cast iron.
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**Main Application Areas and Equipment** ■ Restaurant, Side Dish, and Bento Manufacturing Continuous egg roll cooking machines, commercial egg roll frying pans, kitchen equipment for stores ■ Cooking Utensil and Daily Goods Manufacturers Ceramic coating for home-use and high-end cooking utensil brands ■ Food Processing Lines Automatic omelet and egg roll forming jigs, heated conveyor plates **Case Studies for Problem Solving** ■ Issue In commercial and home-use egg roll pans, egg liquid tends to stick to the corners and rising surfaces, leading to shape distortion and cooking issues due to sticking and burning during rolling. Traditional fluororesin coatings have also faced challenges with scratches from metal spatulas and the resulting sticking and burning of ingredients. ■ After Implementation Ceramic coating was directly applied to the entire inner surface and rising edges of the egg roll frying pan. ■ Effects and Results: - The smooth non-stick surface improved egg release, significantly reducing cooking issues and allowing for neat rolling. - The high-hardness coating surface thoroughly prevents scratches from cooking utensils.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
