Support for Standardization of Work and Improvement of Quality Variability for Building Material Manufacturing
JEMCO COOPERATIONS | Support for Manufacturing Site Improvement
Eliminate the personalization that hinders the standardization of material dimensions. Standardize the work procedures on the manufacturing floor to achieve stable quality.
In the field of building materials manufacturing, standardization of component dimensions and maintenance of stable quality are required. Especially when dealing with a wide variety of components, differences in procedures and ambiguity in judgment criteria by workers can potentially affect the dimensional accuracy of the products. Gemco Co-operations Inc. supports the establishment of a stable manufacturing system in accordance with standards by visualizing on-site work procedures and judgment criteria, thereby eliminating reliance on individual expertise. 【Usage Scenarios】 - Review of work procedures associated with the standardization of component dimensions - Standardization of processing procedures relying on the intuition of veteran employees - Unification of dimension measurement and judgment criteria in training new employees 【Effects of Implementation】 - Stabilization of dimensional accuracy through standardization of work procedures - Reduction of quality variation through the visualization of tacit knowledge - Increased efficiency in training new employees and improvement of on-the-job training quality
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basic information
【Features】 - Visualization and organization of on-site operations and work procedures - Verbalization of the tacit knowledge and judgment criteria held by veteran employees - Improvement of work standard documents and manuals that reflect the actual conditions on-site - Establishment of a standardization process aimed at eliminating dependency on specific individuals - Support for the establishment of improvement activities through collaborative assistance 【Our Strengths】 Through our business ecosystem 'exbridge', we achieve problem-solving in line with management and on-site challenges by collaborating with optimal experts. We work with partners well-versed in improving manufacturing sites to support the rapid and efficient optimization of operations.
Price information
We will provide a customized estimate based on the support content, target processes, target departments, and implementation period. Please start by consulting us about your current challenges and the business areas you wish to improve. We will provide information on specific support content and costs.
Delivery Time
※The start period of support and the implementation duration will be individually adjusted according to the target processes, scope of support, and the situation at the site.
Applications/Examples of results
【Expected Utilization Scenarios】 ■ Review of Work Standards Organize work procedures and criteria for judgment in processes where there is a discrepancy between actual work and the content of the standards. ■ Quality Variation Countermeasures Visualize differences in work methods and judgments among responsible personnel and consider improvements aimed at stabilizing quality. ■ Skill Transfer from Veteran Employees Organize work know-how that relies on experience and intuition to support its transfer to younger employees. ■ Improvement of New Employee Training and OJT Organize variations in training content and work procedures to promote the standardization of education. ■ Elimination of Task Dependence on Specific Individuals Review tasks that can only be handled by specific personnel and support the creation of a system that can be shared within the organization. *The above are expected uses and do not indicate actual implementation results in specific companies.
Line up(4)
| Model number | overview |
|---|---|
| Support for Work Standardization | We support the standardization of operations in the manufacturing site by reviewing work standard documents and manuals, and visualizing work procedures and decision-making criteria. |
| Support for improving quality variation | We will organize the differences in work methods and judgment criteria for each person in charge and support improvements aimed at reducing quality variation and rework. |
| Support for Visualization of Skills and Techniques | We will organize the experience, intuition, and tacit knowledge of veteran employees to support the sharing of skills and the transfer of expertise to younger employees. |
| OJT (On-the-Job Training) and New Employee Training Support | We will review the personalization of educational content and teaching methods, and support the standardization of newcomer training and the establishment of a human resource development system. |
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Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.



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