Support for standardization of work and improvement of quality variation in the manufacturing industry for the metal processing industry.
JEMCO COOPERATIONS | Support for Manufacturing Site Improvement
Visualize the skills of skilled workers and stabilize quality. We support the standardization of metal processing sites.
In the metal processing industry, it is essential to inherit the advanced processing techniques and judgment criteria possessed by skilled workers to maintain product accuracy. However, reliance on the experience and intuition of veteran employees can lead to a dependence on individuals, making it difficult to pass on skills to newcomers and stabilize quality. When work procedures are not standardized, variations in processing accuracy may occur, potentially leading to a decrease in yield. This support service organizes and visualizes the tacit knowledge on-site and standardizes it to assist in building a stable quality management system. 【Usage Scenarios】 - Verbalizing and manualizing the processing procedures and judgment criteria of skilled workers - Unifying the content of training for newcomers and on-the-job training (OJT) - Standardizing work procedures in the processing stages and eliminating dependence on individuals 【Effects of Implementation】 - The tacit knowledge of veterans is formalized, facilitating smooth technology transfer - Variations in quality by operators are reduced, leading to improved yield - Efficiency in newcomer training and establishment of work standards on-site can be achieved.
Inquire About This Product
basic information
【Features】 - Visualization of on-site operations and work procedures, and organization of tacit knowledge - Review and optimization of work standard documents and manuals - Establishment of a standardization process to eliminate dependency on specific individuals - Ongoing support for the establishment of improvement activities - Customized support programs tailored to the specific processes 【Our Strengths】 Through our business ecosystem 'exbridge', we achieve problem-solving in alignment with management and on-site challenges by collaborating with optimal experts. We provide rapid and efficient support in partnership with specialized solution providers to address the challenges faced by companies.
Price information
We will provide a customized estimate based on the support content, target processes, target departments, and implementation period. Please consult us about your current challenges and the business improvements you wish to make. We will provide information on specific support content and costs.
Delivery Time
※The start period of support and the implementation duration will be individually adjusted according to the target processes, scope of support, and the situation on-site.
Applications/Examples of results
【Expected Utilization Scenarios】 ■ Review of Work Standards Organize work procedures and judgment criteria for processes where there is a discrepancy between actual work and the content of the standard documents. ■ Quality Variation Countermeasures Visualize differences in work methods and judgments among responsible personnel and consider improvements aimed at stabilizing quality. ■ Skill Transfer from Veteran Employees Organize work know-how that relies on experience and intuition to support the transfer to younger employees. ■ Improvement of New Employee Training and OJT Organize variations in training content and work procedures to promote the standardization of education. ■ Elimination of Task Dependence on Specific Individuals Review tasks that can only be handled by specific personnel and support the creation of a system that can be shared within the organization. *The above are expected uses and do not indicate implementation results in specific companies.
Line up(4)
| Model number | overview |
|---|---|
| Support for Standardization of Operations | We support the standardization of operations in the manufacturing site by reviewing work standard documents and manuals, and visualizing work procedures and decision-making criteria. |
| Support for improving quality variation | We will organize the differences in work methods and judgment criteria for each person in charge and support improvements aimed at reducing quality variation and rework. |
| Support for Visualizing Skills and Techniques | We will organize the experience, intuition, and tacit knowledge of veteran employees to support the sharing of skills and the transfer of expertise to younger employees. |
| OJT (On-the-Job Training) and New Employee Training Support | We will review the personalization of educational content and teaching methods, and support the standardization of newcomer training and the establishment of a human resource development system. |
catalog(36)
Download All Catalogs
Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.



![[Free Consultation] Support for design and work change history management and business standardization!](https://image.mono.ipros.com/public/product/image/2116324/IPROS15314556921291784503.png?w=280&h=280)
![Support for standardization of manufacturing processes and improvement of quality variation [Free consultation]](https://image.mono.ipros.com/public/product/image/2116324/IPROS3598932027335189301.png?w=280&h=280)