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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
By combining parts, it is possible to produce large pallets of 2m x 4m size. Even if damaged, partial replacement is possible, making it economical. *Available from a single piece.
- palette
Preventing foreign matter contamination. Experts will assist in organizing the challenges faced by food factories and prioritizing improvements.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
Orion Machinery / Precision Air Conditioning Unit. Energy-saving of up to 80% with heat pump balance control (patented). Equipped with capacity control using a DC inverter.
- Temperature and Humidity Control
Please consult us about the small diameter hole of the orifice nozzle. We will check the hole diameter and depth, tolerances, and the condition of the inlet and outlet, and consider the processing met...
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing of fine holes, deep holes, and hardened materials | Fine hole electrical discharge machining, nationwide support from single item prototypes.
Introducing the fine hole discharge machining by Hanshin Seiko Co., Ltd. We can handle hole machining for small diameter holes and deep holes that are difficult to drill, using a thin pipe-shaped electrode, as well as for high-hardness materials such as hardened steel and cemented carbide. We accommodate start holes for wire cutting, small diameter holes for orifices and nozzles, and additional machining of holes after heat treatment. We have equipment capable of processing fine holes starting from φ0.3mm. The hole diameter range according to equipment specifications is φ0.3 to 3.0mm for the MEMH-8 model and φ0.3 to 6.0mm for the JEM50FD. The actual processable hole diameter, depth, and tolerance vary depending on the material and shape, so we will provide guidance after reviewing the drawings or CAD data. Our service page introduces fine hole machining for orifices, small diameter and deep hole machining, and methods for removing broken taps. Based in Kobe City, we accept requests from across the country for single items, prototypes, and small lots. We can also facilitate the delivery of parts from distant locations through shipping companies. Please consult us for integrated processing from wire cutting and shape engraving discharge machining to machining and polishing.
Processing results for a large SUS304 gear with a thickness of 300mm. Care is taken with the shape accuracy in the thickness direction and the alignment of the key groove to the outer peripheral tooth...
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Wire cutting and electrical discharge machining from Okayama and Kurashiki | Information on key grooves and additional processing for thick parts.
Hanshin Seiko Co., Ltd. has published information regarding wire cutting and electrical discharge machining consultations for companies in Okayama Prefecture, including Okayama and Kurashiki. The processing base is located in Kobe City, Hyogo Prefecture. Consultations can be conducted without visiting the site through meetings based on drawing data and the transfer of parts via a transportation company. We will consider processing methods for thick gears with inner diameter key grooves, irregular hole processing based on existing holes and tooth shapes, and additional slits after hardening. In addition to shape-cutting electrical discharge and fine hole electrical discharge, please consult us for integrated processing that includes machining and polishing. The page features a case study of key groove processing for large gears made of SUS304 with a thickness of 300mm. It includes points to confirm in thick material processing, such as shape in the thickness direction, alignment with tooth shapes, and methods for securing the entire part. For large and heavy items, we will also confirm packaging, transportation, and unloading conditions along with the feasibility of processing. Please contact us with drawings, material, quantity, required precision, desired arrival date, and the overall dimensions and weight of the parts.
A case study of precision gear machining aimed at a clearance of 2μm. We pursue fine tooth shapes through multiple cuts, temperature management, and condition adjustments at the root of the teeth.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Is the precision the same for everyone with high-precision machining? An explanation of wire cutting and skilled craftsmanship.
Hanshin Seiko Co., Ltd. has published a technical article titled "With high-precision machining machines, will the accuracy be the same regardless of who performs the machining? | Wire cutting and skilled techniques." The accuracy of a product involves not only the performance of the equipment but also the confirmation of the machining location, reference surfaces, and fixed positions, the selection of machining conditions, as well as measurement and correction. The article introduces necessary judgments in the field using examples of parts with thick materials, stepped shapes, and holes in the machining path. It explains the approach of measuring the upper, middle, and lower parts of thick materials and reviewing wire tension and machining speed based on the results. It also discusses the advancements in automatic control and the role of humans, as well as skill inheritance utilizing condition records and past achievements. This can also be viewed as a checklist when selecting a machining company. If you are considering machining thick materials, complex shapes, or tight tolerances, please consult us with drawings that specify the material, dimensions, machining locations, and tolerances.
Measures against static electricity and process improvements. Experts will assist in organizing the challenges in the manufacturing site and establishing priorities.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
Stabilizing continuous operation. Experts will assist in organizing the challenges of the paper mill and prioritizing improvements.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
Towards energy efficiency. Experts will assist in organizing the challenges of plastic molding factories and prioritizing improvements.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
For the fine contours, irregular holes, and slits of thin plates. We will check the remaining thickness and holding methods, and consider the processing sequence.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
For small parts that are difficult to secure. We will consider the holding methods and jigs for irregular holes, fine grooves, and complex contours.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
From holes, grooves, and contours of small parts to the finishing of reference surfaces. Integrated processing combining wire cutting, discharge machining, and polishing.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Explanation of dimension verification in precision machining | How to communicate measurement positions, standards, and inspection records.
This article introduces the confirmation of dimensions for precision machined parts and explains the inspection items to be communicated at the time of ordering. Hanshin Seiko possesses the image dimension measuring device IM-7000. The article organizes the differences in display units and measurement accuracy, as well as the differences in contours and internal shapes that can be confirmed through images, summarizing the key points for aligning the understanding of inspection conditions. At the time of quoting, please inform us of the important dimensions, tolerances, measurement positions, references, methods, inspection quantities, and whether an inspection report is required along with the recorded items. We will confirm the details of our response, submission format, costs, and delivery times in advance. This explanation is intended to clarify the distinction between the number of display digits of the measuring device and the machining accuracy or inspection guarantees for all items, and to consider methods that align with the drawings. For more details, please refer to the official article linked in the related links.
Processing the contours, through grooves, and notches of elongated parts. We will examine the fixing and supporting methods as well as the processing sequence from the drawings.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Improving engineering yield. Experts will assist in organizing the challenges of the spinning mill and prioritizing improvements.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
For those struggling with warping or fixing thin, elongated parts. We will consider the processing steps, including holding methods and processing order.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Why does metal warp during wire cutting? An explanation of the processing steps considering residual stress and deformation.
Hanshin Seiko Co., Ltd. has published a technical article titled "Did the Metal Warp When Cut by Wire EDM? Unexpected Deformations in Precision Machining." Even with wire cutting, which does not apply cutting forces from blades, the balance of residual stress within the material changes due to the cutting process, potentially leading to warping, distortion, and the opening and closing of slits. The article shares our experience of rapid movement of the material during the splitting of large rings. It explains key points for considering processes with anticipated deformations, such as the material's processing history, cutting sequence, fixation methods, retention after separation, and measurements during processing. Additionally, it discusses the differentiation of deformations caused by fixation and the thermal effects of discharge, as well as accuracy checks in both fixed and removed states. If you are facing issues with machining thin plates, elongated parts, or rings, or dealing with warping after cutting, please consult us with your drawings, material and heat treatment history, required precision, and any documentation of past deformation situations.
Can this thickness and angle be processed? We will examine the tapered holes and inclined contours of thick materials based on the upper and lower shapes and tolerances.
- Electric discharge machine
- Processing Contract
- Contract manufacturing