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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Strong cold wind from room temperature to -13°C! Depending on the usage environment, you can choose between the combo type or the separate type!
- Cooling system
April 10, 2024 (Wednesday) to April 12, 2024 (Friday) Notice of Participation in Nagoya Manufacturing World 2024
Sanwa Shiki Ventilator Co., Ltd. will be exhibiting at the 2024 Monozukuri World (Nagoya) held at Port Messe Nagoya. We will also be showcasing our large cooling fans and cool/warm ambient products. Date: April 10, 2024 - April 12, 2024 Opening: 10:00 AM Location: Nagoya Port Messe (Exhibition Hall 1) *Our booth: 19-1 We would be grateful if you could visit us if you have the time.
The glowing tag "Lamp Tag" is an "inventory management system" that "lights up" to inform you where the outbound materials are located.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
You no longer need to search around. The STOC tag will light up and let you know where it is.
- 2D Code Reader
- Handheld barcode reader
- Production Management System
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that improves safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
![[For Subcontractors] Management of ...](https://image.mono.ipros.com/public/product/image/312/2001525028/IPROS10905571677055672311.jpg?w=280&h=280){kind=small}
Elimination of human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
The "Safety-board" allows for remote management of "entry and exit records" for work inside the tank, improving safety and efficiency.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Entry and exit management system "Safety-board" that improves the safety and efficiency of in-trough operations.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
You can now manage the "entry and exit records" of on-site operations remotely / A system that is easy to install on-site, "Safety-board."
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "Safety-board" is a system that allows remote management of "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- Other security and surveillance systems
- Entrance and exit control system
- IC tag reader/writer
Just touch the IC card to the tablet installed at the entrance; it's easy to set up even in locations without a Wi-Fi environment thanks to SIM communication!
- IC tag reader/writer
- Other security and surveillance systems
- Entrance and exit control system
★ 'Over 100 pallets go missing every year!' We will solve this kind of problem.
- palette
- Handheld barcode reader
- container
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
The "sludge from coolant fluid" generated during "gear processing / carbide grinding" causes various problems. Please refer to the "case studies for problem-solving."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
![[Case Study] "Ceramics" Pipe Cloggi...](https://image.mono.ipros.com/public/product/image/2072749/IPROS15928645237023093400.jpg?w=280&h=280){kind=small}
The introduction of "MAGPICKER (wet type)" in the chemical materials manufacturing process enables cost reduction for pipe cleaning and replacement!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Would you like to digitize the recording and management of entry work with the "Safety-board"? Data can be shared in the cloud.
- Entrance and exit control system
- Other security and surveillance systems
- IC tag reader/writer
[Issue] The drum and rubber wear out in less than a year!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
![[Pallet Management System] Prevents...](https://image.mono.ipros.com/public/product/image/9ac/2001530998/IPROS6194396489798150168.jpg?w=280&h=280){kind=small}
We manage data on the cloud, from "unreturned management" of pallets to "inspection and maintenance management" of steel pallets.
- palette
- container
- Handheld barcode reader
![[For General Contractors] Managemen...](https://image.mono.ipros.com/public/product/image/845/2001525025/IPROS15407631728385339035.jpg?w=280&h=280){kind=small}
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
QR scanning available for inventory checks from the second time onwards! Solving issues such as wanting to reduce personnel for end-of-month and end-of-term inventory tasks.
- Other production management systems
- Handheld barcode reader
- 2D Code Reader
By visualizing information, production plans and the production results reported from the field can be managed in a single database!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
![[Project Management System] Work pr...](https://image.mono.ipros.com/public/product/image/885/2000533596/IPROS89097239788953330514.jpeg?w=280&h=280){kind=small}
Switching from paper-based process management to using handheld devices, managing the progress of subcontractors in real-time!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
You can create individual processing drawings, DL check drawings, and material processing lists directly from the full-size drawings!
- Other CAD
- Other CAD related software
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!
- Separation device
- Filtration Equipment
- Solid-liquid separation filter
Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
- Separation device
Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
![[By Processing] Sludge Recovery Dev...](https://image.mono.ipros.com/public/product/image/57c/2001017943/IPROS63787464187900709448.jpeg?w=280&h=280){kind=small}
Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] High Magnetic Force Magnet System (9000 Gauss) / Information on Coolant Liquid and Sludge Recovery Equipment
Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
Upload gas concentration in real-time to a secure cloud using the built-in SIM.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving unmanned monitoring through constant cloud connectivity!
- Personal authentication
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significant improvement in the recovery of grinding sludge from coolant tank deposits!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance-free, no fluid replacement for 7 years.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The lifespan of the magnetic drum has increased! Operating costs have drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
![[For the construction industry] Man...](https://image.mono.ipros.com/public/product/image/f9f/2001525021/IPROS12428328227186817249.jpg?w=280&h=280){kind=small}
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system