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Surface treatment 'by application' used in semiconductor manufacturing equipment *Documentation available

In semiconductor manufacturing equipment, various surface treatments that excel in chemical inertness, static electricity prevention, heat resistance, and chemical resistance are widely used.

■Applications such as semiconductor manufacturing lines - Selected surface treatment 'TEFLON (TM) fluoropolymer coating' ■Applications such as wafer and glass handling - Selected surface treatment 'SAFELON (R)' 'PBI, PI coating' ■Applications such as precision nozzles, MEMS components, optical lenses - Selected surface treatment 'NANOPROCESS (R)' ■Applications such as chemical supply tanks - Selected surface treatment 'TEFLON (TM) fluoropolymer coating' 'SAFELON (R) AP+' 'MY LINING (R)' ■Applications such as clean room walls, laboratory equipment, various tools - Selected surface treatment 'SERASHIELD F' ■Applications such as high-temperature equipment components (rolls, heater covers) - Selected surface treatment 'SGN coating' *You can download the PDF of the introduced surface treatment products. For detailed information about the products, please visit the "Yoshida SKT official website."

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Explanation of fluoropolymer, a plastic material strong against chemicals.

Fluororesin, famous for being resistant to acids and alkalis. I will explain the principle of why it does not dissolve in solvents such as acids and alkalis.

■Is the chemical resistance of fluoropolymer high? Fluoropolymers have high chemical resistance and do not dissolve, swell, or react with most acids, alkalis, and organic solvents. ■Reasons for the high chemical resistance of fluoropolymers A major reason for the excellent chemical resistance of fluoropolymers is their stable molecular structure. Fluoropolymers are high molecular weight polymers with carbon atoms and fluorine atoms bonded in a linear chain structure. The bond energy between carbon and fluorine atoms (C-F) is very strong among chemical bonds, and furthermore, the C-C bond sections between carbon atoms are completely covered by fluorine atoms in a helical manner. Therefore, they remain inert when in contact with chemicals or solvents, and do not degrade or dissolve as a resin, which means they have excellent chemical resistance. ■Uses of fluoropolymers The chemical resistance of fluoropolymers is utilized in the chemical industry, semiconductor industry, and medical and pharmaceutical fields in products such as: - Various gaskets - Seals - Piping and hoses - Storage tanks - Reaction vessels - Heat exchangers *For more details, please download the materials or refer to the link below.

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High-slip lubricating plastic material: fluororesin.

What makes fluoropolymer, particularly PTFE, excellent in terms of sliding properties among plastics? We will introduce its characteristics, focusing on the lubricity and low friction of fluoropolymer PTFE.

■Types of Lubrication Lubrication can be broadly divided into liquid lubrication using liquids and solid lubrication using solids. A representative example of liquid lubrication is lubrication with oil. On the other hand, lubrication with fluororesin falls under the category of solid lubrication. ■Characteristics of Solid Lubrication Solid lubrication is used in cases where liquids cannot be used or when liquids may evaporate or detach in a vacuum. For example, when sliding products, solid lubrication is helpful in situations where liquid lubricants may dirty the products. ■Low Friction and Sliding Properties of Fluororesin (PTFE) Fluororesin has a low coefficient of friction and is utilized for solid lubrication. PTFE is structured such that fluorine atoms surround carbon atoms without gaps. The free energy of the fluorine atoms on the molecular surface is low, and the molecule has a very small polarity in its target structure. The low coefficient of friction of PTFE is believed to be influenced by this type of molecular structure. ■Reasons for the Low Coefficient of Friction of Fluororesin PTFE → Please check the basic information section for more details.

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[Case Study] Surface Treatment to Enhance Release Properties of Biodegradable Plastic Molding Dies

We will introduce examples of surface treatments to enhance the release properties of biodegradable plastics and improve molding troubles.

■Concern Due to the different moldability of biodegradable plastics compared to regular plastics, there were issues with mold release in the prototypes, leading to molding troubles. ■Background We received this consultation because there is no track record of surface treatment with the materials being molded, and we do not know the appropriate surface treatment. ■Coating Adopted Bicoat Exceed NYK-2000E ■Adoption Process and Effects At Yoshida SKT, we prepared a collection of samples suitable for mold release from molding molds, and confirmed the release properties with actual plastics. We processed the well-performing NYK-2000E into the prototype mold, and it has been used without issues for several months. *Detailed surface treatment materials can be downloaded as a PDF.

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Thin film fluoropolymer coating "NCFPC Series" with excellent lubricity.

Super-thin film fluorine coating with excellent water and oil repellency!

The "Nano Process NCFPC Series" features an ultra-thin fluorine coating that excels in liquid repellency, such as water and oil, compared to fluoropolymer coatings, improving liquid drainage and flow. It causes almost no dimensional changes and maintains optical properties, making it possible to process "precision parts" and in fields that require high dimensional and surface accuracy, where fluoropolymer coatings have previously been difficult. <Examples of Applications> - Improvement of liquid drainage for water and oil - Improvement of liquid flow for water and oil - Prevention of oil diffusion in bearing components, etc. Additionally, Nano Process has been renewed with three other new functions, each with different features and applications. [Features of Each Series] ■ TC-10S Excellent precision, visible light transmittance, water repellency, and oil repellency ■ TLS Series Superior non-stick properties against adhesive materials like tape ■ HP Series Excellent hydrophilicity Currently, we are offering technical materials summarizing the details of each series. If you are interested in more details or are facing challenges with surface treatment in the precision field, please download the materials or contact us directly.

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Other semiconductors
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What is lining? A detailed explanation of fluororesin lining.

We are currently offering detailed materials explaining fluororesin lining, which is particularly excellent in chemical resistance among linings.

■What is Lining? Lining is a method of protecting a substrate with a relatively thick film to enhance corrosion resistance. The lining materials primarily used are "rubber," "resin," and "glass." In linings that require corrosion resistance, a coating without pinholes is crucial. ■What is Fluororesin Lining? Fluororesin lining is one type of "resin lining." Resin lining includes those utilizing "polyethylene" and "nylon" resins, as well as "FRP lining," which combines glass fibers and resin. Among these, "fluororesin" is a material that is less susceptible to chemicals in harsh environments. ■Types of Fluororesin Lining Types of fluororesin lining include PTFE lining, PFA lining, and ETFE lining. Each lining requires appropriate selection based on the usage environment, method, and application. ■Main Fluororesin Lining Methods There are three main methods: 1. "Sheet Lining" 2. "Baked Coating" 3. "Roto Lining" *When considering lining, please check the materials and contact us for inquiries.

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【Presentation of Materials】Features, Advantages, and Disadvantages of PTFE Lining

PTFE (polytetrafluoroethylene), also known as tetrafluoroethylene, is a material that has excellent chemical resistance and is used for fluoropolymer lining.

PTFE lining is characterized by the use of pre-formed PTFE sheets and pipes, and it is also referred to as PTFE sheet lining. Since PTFE has non-stick properties, it cannot usually be adhered with adhesives. Lining sheets are used that have been processed to allow adhesion on one side during or after molding (adhesive lining). ■ Advantages of PTFE Lining By using molded sheets, it is possible to create thickness, making it suitable for use in more demanding environments. Additionally, it is characterized by excellent gas permeability. ■ Disadvantages of PTFE Lining PTFE lining is difficult with baked coatings, so the usable temperature depends on the heat resistance of the adhesive. Furthermore, its use in negative pressure environments is generally not recommended. Yoshida SKT offers lining sheet sales and lining construction services. *For more details on lining, please check the materials or feel free to contact us.

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Explaining the features, advantages, and disadvantages of ETFE lining.

ETFE lining is a lining that uses ETFE, a copolymer of tetrafluoroethylene and ethylene.

ETFE lining is a type of fluoropolymer lining that is primarily processed using techniques such as powder coating and rotational molding (rotolining). ■ Advantages of ETFE Lining ETFE has a low melting point and excellent processability, allowing for thick film processing on various shapes of substrates. ■ Disadvantages of ETFE Lining On the other hand, because its molecular structure contains hydrogen (H), it has inferior heat resistance and chemical resistance compared to PTFE. The choice of materials and methods for lining needs to be tailored to the application, environment, and substrate shape. Yoshida SKT offers powder coating and rotational molding (rotolining) for ETFE lining. *Please feel free to contact us when considering lining options.

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[Presentation of Materials] Construction Method for Fluororesin Sheet Lining - Basic Knowledge -

I will explain the construction procedure for fluororesin lining.

【Fluororesin Sheet Lining Processing Procedure】 ■ Acceptance The base material (cylinder body) is checked against the order form, drawings, specifications, etc., to confirm whether it has a suitable shape for lining. ■ Sandblasting The lining surface is sandblasted to remove rust, dirt, etc., and is roughened to a texture suitable for lining. ■ Sheet Cutting The lining sheet material is cut based on the welding development drawing. ■ Attachment Adhesive is applied to the lining area of the base material (cylinder body) and the back side of the lining material, and they are adhered together. ■ Edge Preparation The welding joint areas, left and right, and depth are evenly prepared, and excess adhesive in the gaps is removed. ■ Welding Butt welding Tape welding ■ Process Inspection A pinhole test is conducted after butt welding. A pinhole test is conducted after tape welding. *You can download materials summarizing the details of the lining. Please make use of them.

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Processing procedure for fluororesin baked lining - Lining explanation materials available.

This explains the construction procedure for fluororesin lining using the baking paint method.

【Fluororesin Lining Processing Steps】 1. Acceptance We will inspect the substrate. If there are any issues that may affect the thick film processing, we may request corrections. 2. Degreasing Treatment [Preheating] The substrate is heated in a furnace to thermally decompose oils and dirt at a temperature higher than the firing temperature. 3. Surface Preparation [Blasting] The processing surface is blasted to remove rust, dirt, etc., and to create a rough surface. 4. Primer Coating A primer is applied to enhance the adhesion between the substrate and the fluororesin. 5. Firing The primer is cured in the furnace. 6. Coating [Powder Coating] Fluororesin powder is applied using electrostatic or special coating equipment. 7. Firing The fluororesin is heated to melt the resin and form a coating. *The size of the substrate that can be processed is determined by the size of the furnace. 8. Repetition Steps (6) to (7) are repeated to increase the coating thickness until the desired functionality is achieved. 9. Inspection We will inspect whether the processing meets the specifications and agreements. *The process is almost the same as fluororesin coating. *Please download the document summarizing the details of the lining for your reference.

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Urethane Coating 'CD9200 Ultra High Hardness Custom Production Grade'

Wear-resistant and noise-reducing! Can be processed at room temperature. All coatings are room temperature curing types and can be processed on chemical wood and plastic as well.

The "Urethane Coating CD9200" is a room temperature curing type coating that excels in abrasion resistance and soundproofing, and can be processed onto any material except for liquids and gases. ■ Specifications Usable temperature ... -30℃ to 100℃ Hardness ... approximately 64D Friction coefficient ... 0.33μ (measured value) ■ Applications Higher hardness than CD9100. A urethane coating with hardness comparable to engineering plastics. * Made to order only. Additionally, if you require a specific color, please feel free to consult with us. 【Features】 ■ Excellent abrasion resistance and soundproofing ■ Can be applied in various locations ■ Protects materials and equipment with coating ■ Cures at room temperature, making it suitable for various materials * For more details, please refer to the PDF document or feel free to contact us.

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Thin Film Coating: "Nano Process with Excellent Non-Stick Properties for Adhesive Materials"

A thin film coating with excellent non-stick properties that prevents adhesion. It helps to prevent sticking of blades.

The "Nano Process TLS Series" is a thin film coating that excels in non-adhesiveness, preventing sticky substances like adhesive tape from sticking. A film thickness of about 1μm is achievable, allowing for minimal dimensional changes while maintaining optical properties. This makes it possible to process "precision parts" and in fields that require high dimensional and surface accuracy, where fluororesin coatings have been difficult to apply. <Examples of Applications> - Non-adhesiveness for products with high adhesive strength, like adhesive tape - Prevention of adhesion for electronic component sealing materials - Prevention of adhesion for hot melt adhesives - Prevention of adhesion for silicone adhesives, etc. Additionally, Nano Process has been renewed with three other new functions, each with different features and applications. 【Series Features】 ■ TC-10S Excellent precision, visible light transmittance, water repellency, and oil repellency ■ NCFPC Series Excellent liquid slip properties for water and oil ■ HP Series Excellent hydrophilicity We are currently offering a technical document summarizing the details of the series. If you are interested in more details or are facing challenges with surface treatment in precision fields, please download the document or contact us directly.

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Surface Treatment Case Studies: "Robot Transport on Automated Lines"

Solving the challenges of robot transportation! Enabling smooth transportation of labels. Utilizing surface treatment can resolve various production challenges and troubles.

In the production line, it is impossible to predict when troubles like the following will occur: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc… When such problems arise, quick responses and identifying the causes are important, but learning preventive measures in advance can help avoid emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "Coating Sample Books" and "Process Improvement Case Collections" that have actually improved production processes. ■ The adhesive side of the label does not stick to the base, allowing for suction and transport by robots. For more details on the case studies, please download the "Process Improvement Case Collection" and check it out. You can apply for a free trial set of surface treatment samples from the "Related Links." Please take this opportunity to apply.

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Surface Treatment Case Study Collection: "Reducing Clogging in Conveyance Guides"

Solve transportation issues of products that stick due to moisture! Utilizing surface treatment can resolve various production challenges and troubles. Sample and case study collection available.

In the production line, troubles such as the following can occur at any time: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc... When such problems arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free 'Coating Sample Books' and 'Process Improvement Case Studies' that have actually improved production processes. ■ Creating a gap between transported items to reduce incidents of sticking due to moisture. For more details on the cases, please download the 'Process Improvement Case Studies' and check them out. You can apply for a free trial set of surface treatment samples from the "Related Links." We encourage you to take this opportunity to apply.

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Collection of Surface Treatment Examples: "Enabling Continuous Operation with Continuous Cutting of Tool Blades"

Preventing blade adhesion is now a reality. Continuous operation of equipment is possible! Utilizing surface treatment can solve various production challenges and troubles. Samples are currently available.

In a production line, troubles such as the following can occur at any time: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc… When such problems arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "Coating Sample Books" and "Process Improvement Case Collections" that have actually improved production processes. ■ Achieved continuous cutting of products with adhesive packaging. Passed durability tests of the equipment, enabling continuous operation. For more details on the case studies, please download the "Process Improvement Case Collection" and check it out. You can apply for a free trial set of surface treatment samples from the "Related Links." We encourage you to apply during this opportunity.

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Collection of Surface Treatment Examples: "Selection of Release Surface Treatment According to Types of Adhesives"

Solve mass production challenges by selecting surface treatments according to the type of adhesive, such as acrylic-based or silicone-based! Samples and case studies are available.

In the production line, troubles such as the following can occur at any time: ■ Line stoppage ■ Delay in takt time ■ Increase in defects ■ etc... When such issues arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "Coating Sample Books" and "Process Improvement Case Studies" that have actually improved production processes. ■ Solving the problem of adhesive adhesion without compromising the sharpness of cutting tools. For details on the cases, please download the "Process Improvement Case Studies" and check them out. You can apply for a free trial set of surface treatment samples from the "Related Links." We encourage you to apply during this opportunity.

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Case Study Collection on Surface Treatment: "Preventing Adhesion of Sealers on Packaging Films"

Eliminate resin adhesion to the sealer and reduce the risk of film peeling. Surface treatment can solve various production challenges. Samples and case studies are available.

In the production line, we cannot predict when the following troubles will occur: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc… When such problems arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avoid emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering a free "trial set" of surface treatments that have actually improved production processes, as well as a "case study collection for process improvement." For more details on the cases, please download the "case study collection for process improvement" and check it out. You can apply for a free trial set of surface treatment samples from the "related links." We encourage you to take this opportunity to apply.

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Collection of Surface Treatment Examples: "Troubleshooting for PTP Films for Tablets"

Prevention of scratches caused by friction between packaging film and transport guides. Utilizing surface treatment can solve various production challenges. Samples and case studies are currently available.

In the production line, troubles such as the following can occur at any time: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc... While prompt response and investigation of the causes are important when such issues arise, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "trial sets" of surface treatments that have actually improved production processes, as well as a "case study collection on process improvement." For more details on the cases, please download and check the "case study collection on process improvement." You can apply for a free trial set of surface treatment samples from the "related links." We encourage you to apply for this opportunity.

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Case Study on Surface Treatment: "Reducing the Use of Release Agents in Rubber Molding Dies"

Significantly reduces the adhesion of rubber to the inner diameter of pipe-shaped molds. By utilizing surface treatment, various production challenges can be solved. Samples and case studies are currently being offered.

In a production line, troubles such as the following can occur at any time: ■ Line stoppage ■ Delay in takt time ■ Increase in defects ■ etc... When such problems arise, quick responses and identifying the causes are important, but learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "trial sets" that have actually improved production processes, as well as a "case study collection on process improvement." For more details on the cases, please download the "case study collection on process improvement" and check it out. You can apply for a free trial set of surface treatment samples through the "related links." We encourage you to take this opportunity to apply.

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Case Studies on Surface Treatment: "Improving Resin Release with Ejector Pins"

Reduces the adhesion of soft resin and allows for easy demolding with ejector pins. Surface treatment can solve various production challenges. Samples and case studies are available.

Troubles such as the following can occur at any time on the production line: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc… While prompt responses and identifying the causes are important when such issues arise, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free samples of surface treatments that have actually improved production processes, as well as a "Process Improvement Case Collection." For more details on the cases, please download the "Process Improvement Case Collection" and check it out. You can apply for the free sample set of surface treatments from the "Related Links." We encourage you to take this opportunity to apply.

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Ceramic Coating: "Achieving both high-temperature release and high-temperature durability in the thermal welding process."

It is a coating technology that maximizes "non-stick and release properties" by combining ceramics and fluororesins.

CHC (Ceramic Hard Coat) is a new type of fluoropolymer coating that combines the non-stick properties of conventional fluoropolymer coatings with high film hardness at elevated temperatures. ■Features - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing ■Applications - Resin welding plates - Resin molding molds - Heater plates - Heat sealers *For case studies and product details, please see the link below.

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Resin mold
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Ceramic Coating: "The release effect of the heat fusion plate lasts three times longer."

It is a coating technology that maximizes "non-stick and release properties" through the combination of ceramics and fluororesin.

CHC (Ceramic Hard Coat) is a new type of fluoropolymer coating that achieves non-stick properties and high film hardness at elevated temperatures, comparable to standard fluoropolymer coatings. ■Features - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing ■Applications - Resin welding plates - Resin molding molds - Heater plates - Heat sealers *For case studies and product details, please see the link below.

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Resin mold
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Fluororesin coating 'QCE-033M'

Explanation of Yoshida SKT's fluororesin coating 'QCE-033M'.

There are various types of resin for fluoropolymer coatings, depending on the application environment. At Yoshida SKT, we specify materials and processing according to the product number. 'QCE-033M' is a type of PFA coating. Among fluoropolymer coatings, it is characterized by excellent non-stick properties, smoothness, and minimal defects. 【What is PFA (Perfluoroalkoxy Alkane Polymer)?】 ■Features It is an improved resin of PTFE, having the same continuous use temperature of 260°C as PTFE. With a low thermal melt viscosity, it can achieve a continuous film with fewer pinholes than PTFE, making it the highest-performing fluoropolymer for corrosion-resistant coatings. Additionally, PFA is superior in non-stick properties compared to PTFE for certain applications, and is used as a high-temperature release coating. For more details, please download the materials or contact us.

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Secondary Cells/Batteries
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Fluororesin coating 'ECK-033'

Explanation of Yoshida SKT's modified fluororesin coating 'ECK-033'.

There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing based on the product number. "ECK-033" is a type of modified fluoropolymer coating. It is characterized by excellent wear resistance and slip properties among fluoropolymer coatings. Modified fluoropolymer coatings form a coating film using engineering plastics or super engineering plastics combined with fluoropolymers. For more details, please download the materials or contact us.

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Secondary Cells/Batteries
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Surface treatment example: Precision non-stick coating applicable to polyester.

We would like to introduce a case where a highly precise non-stick coating suitable for processing with a jig made of polyester mesh has been adopted.

This is a case of surface treatment to prevent adhesive from sticking to the jig used in an automatic machine for laminating films. ■Consultation When laminating films with adhesive, a polyester mesh for screen printing is fixed to a metal frame and used as a positioning jig. The consultation was to solve the issue of adhesive that overflows from the film sticking to the polyester mesh, which contaminates the product's film. ■Conditions for Choosing Treatment The surface treatment requires low-temperature processability that can be applied to polyester and precision that does not crush the mesh openings. 【Issues to be Resolved】 - Non-adhesiveness to prevent adhesive from sticking - Precision that does not crush the mesh openings - Low-temperature processability ■Adopted Coating 'NanoProcess(R)' ■Achieved Effects We proposed 'NanoProcess,' which has high non-adhesiveness that prevents adhesive from sticking, including tape adhesive, and can be processed at low temperatures without affecting the polyester mesh. With the adoption of this surface treatment, products that pass quality inspection can now be produced, and it has been officially adopted. *For more details on NanoProcess, please download the PDF or contact us.

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Surface treatment contract service
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Case study of mold release for molten metal: Surface treatment to solve film sticking and stringing issues.

Prevent film adhesion even with fluororesin coatings! Solve the issues of welded molds with fluororesin coatings that reduce contact area.

We would like to introduce a case study that resolved film adhesion issues that could not be solved with fluororesin coating on fusion molds. ■Consultation Details In the fusion process where a film is used to cover a container, the fusion mold is heated to over 100°C, causing the surface of the film to melt. Initially, fluororesin coating was applied to the mold to prevent film adhesion. ■Background of Selection Due to the material of the film and the melting temperature, film adhesion to the fusion mold was causing product defects. The mold has small holes for vacuuming the film, and there were limitations on options due to conditions such as not blocking these holes. ■Coating Adopted 'TP Coating' ■Adoption Background and Effects To meet the customer's usage conditions, we proposed a coating that has better release properties than the current coating and does not block the mold's holes, reducing the contact area. The customer adopted the "TP Coating," which has excellent release properties and does not affect vacuuming. *For more details, please refer to the materials or contact us directly.

Company：吉田ＳＫＴ
Price：Other

Food Packaging Machinery
Coating

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Surface treatment "Non-Skew Coat"

Visible light transmittance 95% - Prevents scattering of glassware and scientific instruments! Advanced surface treatment that prevents the scattering of hazardous chemicals and expensive pharmaceutical raw materials.

Through a special fluororesin surface treatment, our unique technology prevents glass shattering in the event of a fall or drop, ensuring safety in laboratories using glassware such as beakers and flasks. Additionally, it minimizes the amount of hazardous chemicals or expensive pharmaceutical raw materials that may scatter, thereby reducing the risk of serious accidents or losses. With higher transparency than standard fluororesin coatings, visibility and measurement of contents remain unaffected! ■ Features - Excellent adhesion prevents glass shattering - Minimizes exposure and loss of contents - Allows for normal operations with overwhelming transparency ■ Main Applications - Medical institutions, welfare facilities, testing organizations, universities, research institutions, etc. *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

Other physicochemical equipment
Coating

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What is melting? An explanation of one type of resin melting, heat plate melting, and non-adhesive surface treatment.

We will also introduce non-stick surface treatments that are essential for solving the disadvantages of various types and methods of melting and heat plate melting.

■What is Resin Welding Resin welding is one method of joining resins using heat. ■Types and Methods of Welding - Ultrasonic Welding A method that uses ultrasonic vibrations for joining. - Vibration Welding A method that uses frictional heat generated by vibrations for joining. - High-Frequency Welding A method that uses self-generated heat from high frequency for joining. - Laser Welding A method that generates heat using laser light for joining. - Heat Plate Welding A method that melts materials using a heated plate for joining. ■Advantages and Disadvantages of Heat Plate Welding Heat plate welding can accommodate a wide range of part sizes and can securely weld even three-dimensional shapes, making it suitable for joining components that require airtightness. On the other hand, it cannot be used if electronic components are present, and there are disadvantages such as excess material when welding, resin sticking to the heater, and stringing. ■Surface Treatment to Prevent Resin Sticking and Stringing to the Heat Plate One method to prevent resin sticking to the heat plate and stringing, which are among the disadvantages, is surface treatment. For more details on surface treatment, please download the materials or contact us.

Company：吉田ＳＫＴ
Price：Other

Resin mold
Coating

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What is foldability? An explanation of materials with excellent slip properties and low friction.

[Presentation of Materials] An explanation of fluoropolymer PTFE, which is an excellent low-friction lubricant, and coatings that provide superior sliding properties.

■What is sliding property? Sliding property refers to the ease of sliding. To improve sliding property, materials with a low friction coefficient or lubricants are used. By reducing friction, a state of high sliding property and ease of sliding can be achieved. ■Materials with high low-friction properties A well-known material with low friction properties is fluoropolymer PTFE. PTFE is utilized as a material that enhances sliding property with a low friction coefficient, often described as having a slippery quality similar to ice. ■Methods to improve the sliding property of components 〇Fluoropolymer coating Fluoropolymer coating primarily forms a film of fluoropolymer on the surface of metals, achieving a low friction coefficient and a smooth, slippery surface. 〇Bicoat Bicoat is a coating that combines inorganic materials with high hardness and fluoropolymer, excelling in both sliding properties and wear resistance. 【Selected Coatings】 ■Sliding and low friction properties - Teflon(TM) fluoropolymer coating ■Sliding, wear resistance, and high hardness - Bicoat(R) *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

Processing Contract
Coating

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Here are some terms related to molds.

We will introduce terms related to molds, as well as surface treatments and case studies that can solve molding troubles.

Terms related to molds include the following: [Mold-Related Terms] - Shot: The unit amount of molten resin injected from the injection port in injection molding. - Gate: The part within the mold where molten resin flows in during injection molding. - Ejector Pin: A pin that moves with the operation of the mold to remove the molded product from the mold. - Laminated Plate: An element that constitutes the mold, consisting of multiple stacked plates. - Drilling Process: One of the manufacturing processes for molds, involving creating holes in metal plates, etc. - Heat Treatment: A process of heating and rapidly cooling metal materials to extend the durability and lifespan of the mold. - Wear: Refers to the wear that occurs due to the use of the mold, which affects the mold's lifespan. - Casting Mold: A mold used in casting. - Design Drawing: A drawing created by the designer in the mold design process. - Assembly: The process of assembling the various components of the mold. - Mold Surface Treatment: A technique that can improve wear resistance or release properties on the surface of the mold. These are basic terms that people involved in mold manufacturing, operation, and maintenance should be familiar with. Below, we will introduce surface treatments.

Company：吉田ＳＫＴ
Price：Other

Other molds
Coating

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Coating Product List and Ranking from 574 Manufacturers, Suppliers and Companies | IPROS GMS

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