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controller Product List

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[Case Study] Semiconductor Manufacturing Equipment

[Case Study] Semiconductor Manufacturing Equipment

We will introduce examples of accumulated technology to win against overseas manufacturers in competition!

We would like to introduce a case where our PLC motion controller "PLMC-M II EX/M3EX" was used to control this machine and the robot collectively. Traditionally, our customer purchased completed robots from various robot manufacturers and combined them for semiconductor manufacturing equipment. However, they faced issues such as "high costs" and "lack of flexibility," and were looking for a motion controller manufacturer to take charge of robot control while in-house manufacturing the robot mechanisms. Tekno introduced a mechanism suited to the robot structure into our product. This made it easy to achieve advanced motion control such as force control, complete synchronization control, and robot mechanism calculations. [Challenges and Requests] ■ They wanted the mechanism of the in-house manufactured robot to be integrated into the motion controller (control software). ■ They wanted to operate the robot, assembly, and bonding devices in close collaboration/synchronization. ■ Advanced motion control was also necessary, including control of film tension, force, and compensation control for changes in film roll inertia. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Winding Machine

[Case Study] Winding Machine

We will introduce a case where we achieved a tact-up and became able to challenge ourselves to further tact-ups!

We have received a consultation from a company that manufactures winding machines in-house and produces its own products at its factories both domestically and internationally. They encountered issues that could not be resolved with the general-purpose controller they had been using for many years. The company had received requests from customers to lower the unit price of their products, which necessitated an increase in production volume through takt time improvement. They had been working on takt time improvement while consulting with the controller manufacturer, but unexpected defects had occurred. As a solution, they changed the controller and were able to increase the takt time by nearly 20% while maintaining their in-house know-how, eliminating any issues after implementation. 【Challenges】 ■ Continuation of in-house know-how and originality ■ Minimizing the time until the introduction of a new controller ■ Increasing production volume through takt time improvement ■ Eliminating defects caused by takt time improvement ■ Making it easier to investigate issues when they arise ■ Convenience of operational programming *For more details, please refer to the related links or feel free to contact us.

  • ?巻取線 画像2.png
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[Case Study] Research and In-house Production of Nozzle-Winding Type Winding Machines

[Case Study] Research and In-house Production of Nozzle-Winding Type Winding Machines

We will introduce a case that achieved benefits such as accurately executing a series of nozzle winding operations and the ability to specially define the turnaround section!

I would like to introduce a case study on the research and in-house production of a nozzle-winding type winding machine. In-house production was necessary to reduce costs and establish a dedicated winding method, so the machine was manufactured in-house, but it was difficult to produce the controller internally, necessitating a purchase. Using a fine motion controller and dedicated EXCEL software, we were able to accurately execute a series of nozzle winding operations, easily define complex continuous movements in EXCEL, and achieve benefits such as smooth and precise continuous linear interpolation. [Challenges] ■ Free and easy winding programming (easily trial new winding methods) ■ High-precision winding operations with the nozzle (continuous interpolation of three or more axes) ■ Inability to verify accuracy *For more details, please refer to the related links or feel free to contact us.

  • ?ノズル巻き式巻線機の研究・内製化 画像2.png
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[Case Study] Robots can be controlled like automated machines for assembly and processing.

[Case Study] Robots can be controlled like automated machines for assembly and processing.

We will introduce a case where robots can be controlled like automatic machines!

We would like to introduce a case where we received a request for a takt-up from external manufacturers of robots and robot application devices. They adopted our controller due to feeling limitations in the performance of their old controller and the manufacturer's support, as well as being unable to realize a robot controller. After implementation, they were able to control the robot like an automated machine, and they expressed their satisfaction with the integrated servo amplifier controller, as well as their joy from achieving the takt-up from E/U. 【Challenges】 ■ The ability to perform basic operations as a robot controller (such as teaching points). ■ Easy maintenance of parameters and operating programs. ■ Being a controller manufacturer that can respond to additional feature requests from E/U. *For more details, please refer to the related links or feel free to contact us.

  • ?ロボットを組立や加工など自動機のように制御可能 画像2.png
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[Case Study] Scalar Robot Control

[Case Study] Scalar Robot Control

Introducing examples of achieving precise movements with smooth and accurate trajectory control!

We would like to introduce a case of controlling a scalar robot. There was no good robot controller for the dedicated scalar mechanism, it was not possible to purchase just the controller from the robot manufacturer, and the controllers that could be purchased had issues such as "not moving smoothly" and "unstable operation." After our company's intervention, we were able to perform mechanism transformation for each control cycle, command in an orthogonal system, and achieve accurate contour movements. We also flexibly adapted to both left-hand and right-hand systems, realized stable operation, and enabled precise movements with smooth and accurate trajectory control. [Challenges] - Ability to operate stably - Ability to perform smooth and accurate trajectory control - Ability to incorporate mechanism transformation and command in an orthogonal system - Ability to interface with PLC ladder - The entire system is controlled by a ladder, within which the robot operates - Capability for diverse applications such as screw tightening, welding, assembly, and deburring *For more details, please refer to the related links or feel free to contact us.

  • ?スカラーロボット制御 画像2.png
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[Case Study] Custom-built Vertical Multi-Joint Robot Reduces Costs Without Control Panel

[Case Study] Custom-built Vertical Multi-Joint Robot Reduces Costs Without Control Panel

We will introduce a case that achieved high trajectory accuracy usable not only for transportation and assembly but also for processing!

We would like to introduce a case where a vertical multi-joint robot was self-made, allowing for cost reduction without a control panel. Challenges arose such as wanting to implement a motion controller suited to our own robot mechanism and operational purposes, wanting to demonstrate uniqueness, wanting to use both robot language and G-code, and wanting to operate directly from dedicated CAM. After our company's support, we achieved mechanism conversion processing tailored to the vertical multi-joint robot mechanism (6 axes). It became possible to operate easily with G-code and Techno language (robot language), resulting in the integration of a wide range of functions that can be utilized as a general automation machine in production sites. 【Features】 ■ Introduce a motion controller suited to our own robot mechanism and operational purposes to demonstrate uniqueness ■ A 6-axis mechanism conversion function is essential for commanding and operating in Cartesian coordinates ■ Want to use both robot language and G-code (also want to use G-code) ■ Want to operate directly from dedicated CAM or operate with CAM output files ■ Want to use for precision machining with motion accuracy exceeding that of assembly and transport robots *For more details, please refer to the related links or feel free to contact us.

  • ?垂直多関節ロボットを自作・制御盤なしでコストダウン 画像2.png
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[Case Study] Integration of XYθ Plane Parallel Mechanism Control and Image Processing

[Case Study] Integration of XYθ Plane Parallel Mechanism Control and Image Processing

We will introduce examples that enable collaboration with image processing and realize tasks such as work alignment adjustments!

We would like to introduce a case study on the collaboration between XYθ plane parallel mechanism control and image processing. In the XYθ plane parallel mechanism, three-axis parallel control is essential. Conventional servo controllers lack the functionality for mechanism transformation and could not issue operation commands in the orthogonal system of XYθ. This challenge was addressed with the one-board motion controller "SLM4000." By incorporating dedicated mechanism transformation processing within this product, we achieved command execution in the orthogonal system (XYθ), allowing for advantages such as utilization as an automated machine through G-code and Techno language. [Challenges] - Issue commands in the orthogonal system (XYθ) - Operate precisely with high-accuracy trajectory control - Function as an automated machine (production machine) compatible with G-code and robot language - Easily integrate with image processing *For more details, please refer to the related links or feel free to contact us.

  • ?XYθ平面パラレルメカニズム制御と画像処理の連携 画像2.png
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[Case Study] Achieving Precise Control & Cost Reduction

[Case Study] Achieving Precise Control & Cost Reduction

We will introduce examples that offer significant benefits, such as reduced costs and a smaller control panel size!

We will introduce a case study on controlling multiple robots using "PC-based Fine Motion." Typically, one robot is controlled by one motion controller, making it difficult to achieve synchronized control with conveyors or between robots. However, in the case of our PC-based Fine Motion, it can control multiple units, allowing for synchronized control, reducing costs, and minimizing the size of the control panel, providing significant advantages. [Case Overview] - Objective: Control of multiple robots - Challenge: Difficulties in synchronized control with conveyors and between robots - Product Used: PC-based Fine Motion - Result: Control of three robots and a conveyor with one unit *For more details, please refer to the related links or feel free to contact us.

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Product Introduction: PC-Based Fine Motion

Product Introduction: PC-Based Fine Motion

High-performance motion controller that leverages overwhelming CPU power.

A general-purpose PC becomes a high-performance motion controller. With INtime, which is a Real-Time Operating System (RTOS), reliability and stability are ensured. Under the high-performance CPU of the PC, in addition to motion control and soft PLC, it is also possible to build proprietary control software, making it ideal for more advanced applications. Furthermore, it can simultaneously control a variety of machines such as precision machining, semiconductor manufacturing, high-speed assembly, robotics, molding, servo presses, and laser processing.

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Motion Controller "PLMC"

Motion Controller "PLMC"

It is a product that connects the world of PLCs and the world of motion controllers!

The "PLMC" is a motion controller designed for PLC users, allowing easy access to motion functions from PLCs. It can easily control not only simple positioning but also assembly, processing, robotics, and complex machines. Additionally, since this product is an independent motion controller, it allows for the use of motion functions freely from the ladder or without relying on the ladder. 【Features】 ■ Supports multi-axis and multi-series ■ Precise control is possible with rich motion functions even without a ladder program ■ Compatible with general-purpose ladders, making expansion with I/O, networks, etc., easy ■ Collaboration between PC/PLC and PLMC ■ Wide range of options and adaptability for horizontal deployment of technology *For more details, please refer to the related links or feel free to contact us.

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Motion controller demo unit rental

Motion controller demo unit rental

All necessary motors, input/output, and operating programs are included!

We offer free rental of a system for practicing and demonstrating motion controllers. With the demo unit, you can easily experience a full range of motion control functions simply by operating the PC according to the provided text. In about half a day of use, you can understand fine motion multi-axis control, making it a system considerate of beginners. 【Features】 ■ Easy to use ■ Complete text materials ■ Complete data ■ A system designed with beginners in mind, allowing for safe operation ■ All operations can be performed on a desktop PC, providing comfort without needing to choose a specific location for the experience *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Precision Automatic Grinding Machine Capable of Reflecting Processing Know-How

[Case Study] Precision Automatic Grinding Machine Capable of Reflecting Processing Know-How

We will introduce a case where machines can be operated directly from a dedicated software that is directly connected to our in-house polishing database!

We would like to introduce a case where our one-board motion controller "SLM4000" was implemented, allowing for effective utilization of our company's know-how. The customer was controlling with a general-purpose NC, but found it difficult to express their uniqueness and was dissatisfied. There was a need to consolidate their precision grinding processing know-how into proprietary software (created with Visual Basic) and connect it directly to the NC, but they had given up due to limitations in the existing NC's capabilities. With the introduction of our product, they were able to operate and control with their own software, achieve basic performance equivalent to general-purpose NC, and realize unique functions that differentiate them from competitors. [Challenges] ■ Direct connection to the company's grinding database ■ Ability to operate and control with proprietary software ■ Achieving basic performance and accuracy equivalent to general-purpose NC ■ Utilizing unique functions to differentiate from competitors *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Controlling the entire process with just one motion controller.

[Case Study] Controlling the entire process with just one motion controller.

We will introduce examples of how the Techno Code has made it easy to describe driving programs!

We would like to introduce a case study of a winding machine using the PLC motion controller "PLMC-M3EX." One of the qualities required for a winding machine is the ability to perform accurate winding. Our motion controller, which is derived from NC technology, can control the composite speed of each axis without deviation, even when there are continuous minute linear interpolations. With this product, we can control each process and achieve winding with fine pitch. The use of Techno Code allows for easy programming of operation, and it has become easier to integrate with Yokogawa Electric's ladder logic, providing several advantages. 【Advantages】 ■ Achieves winding with fine pitch ■ Easy programming of operation using Techno Code ■ Easy integration with Yokogawa Electric's ladder logic ■ Controls all processes with a single unit *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Achieving Dedicated Work with a Desktop Mounting Machine

[Case Study] Achieving Dedicated Work with a Desktop Mounting Machine

Introducing examples of how miniaturization and integration have been made possible with a one-board motion controller!

With the introduction of the one-board motion controller "SLM4000," we would like to present a case where dedicated tasks were achieved using a tabletop mounting machine. By automating tasks that require a person to sit and work, it is necessary to achieve labor savings, cost reduction, increased productivity, and improved quality. This required dedicated functions and robot control to enable machines like tabletop robots to perform specialized tasks. The introduction of this product allowed for easy and standardized control of axes, I/O, and displays (man-machine interface) all at once. We were able to gain advantages such as achieving motion accuracy equivalent to general-purpose NC. 【Challenges (partial)】 ■ We want to apply a specified amount of material at a specified position and timing for sealing and bonding. ■ We want to control the torque at a specified position for screw tightening. ■ The tasks are intricate, so we want to enable them to be performed on a tabletop. ■ By using a tabletop machine, we want to achieve reductions in electrical components and eliminate the need for control panel space. *For more details, please refer to the related links or feel free to contact us.

  • ?卓上実装マシンで専用作業を達成 画像2.png
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