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Effects of Far Infrared Heating - Trivia No. 5

Efficient heating (time reduction, continuous operation, mass production, equipment miniaturization)

Organic substances, polymers, moisture, and ceramics have absorbers at locations of 3μ or more, so when far infrared rays are applied, molecular vibrations become active, leading to a rapid increase in temperature. This allows for a reduction in heating time and the possibility of downsizing heating furnaces. This is one of the most significant effects of far infrared rays. The connections of atomic groups that make up substances are constantly undergoing micro-vibrations, and each substance has its own characteristic vibration. The wavelength of far infrared rays overlaps with the natural frequencies of most substances. Therefore, when far infrared rays are applied to many substances, the vibrations of the constituent atomic groups and lattice vibrations are excited, converting electromagnetic wave energy into vibrational energy within the substance, resulting in thermal vibrations and heat generation. This is the mechanism of far infrared absorption. 【Trivia: Effects of Far Infrared Heating】 - Efficient heating (time reduction, continuous operation, mass production, equipment downsizing) - Uniform heating throughout the interior of the substance (quality improvement, yield enhancement) - Uniform temperature distribution (quality improvement, yield enhancement) - Easy temperature control of heating furnaces (quality improvement, automation, labor saving) - Effect remains unchanged even in a vacuum / clean heating possible / environmentally friendly heater For more details, please contact us or download the catalog.

Company：AMK
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【○Method for Calculating Radiation Energy Amount○~Trivia No. 6】

I will explain how to calculate the amount of thermal energy radiated from a far infrared heater.

The amount of thermal energy radiated from a far-infrared heater can be calculated using the following formula: Q = σ × ε × T⁴ × A 　σ: Stefan-Boltzmann constant 　　= 5.6697 × 10⁻¹² (W·cm⁻²·K⁻⁴·h⁻¹) = 20.4 × 10⁻⁸ (KJ·m⁻²·K⁻⁴·h⁻¹) 　ε: Emissivity (0.9) 　T: Absolute temperature (273℃ + X℃) 　A: Heater surface area (m²) 【Calculation Example】 ○ Calculation example for a panel-type heater with an emissivity of 0.9 at 500℃, measuring 300×400mm → Thermal radiation energy Q = 20.4 × 10⁻⁸ × 0.9 × (273 + 500)⁴ × (0.3 × 0.4) = 7866 (KJ/h) ○ When manufacturing a heater with the above performance, → Since 1KW is 3600KJ, 7866/3600 equals 2185W → Therefore, theoretically, creating a 2.2kW heater would be sufficient. For more details, please contact us or download the catalog.

Company：AMK
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About Far Infrared: Drying of Small Parts

Introducing a case where various small parts were mixed and fed into a far-infrared drying furnace!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. Previously, single parts were flowed into the far-infrared drying furnace, but with the shift to small-batch production of various small parts mixed together, we received reports of undercooked and overcooked parts. Upon investigation, it was found that the mixture consisted of parts with diameters of 50 to 10 mm and thicknesses of 10 to 1 mm, which caused differences in heating rates due to variations in material properties (specific heat differences), weight differences, and differences in the area of the light-receiving surface. As a countermeasure, we need to group parts with the same material or group them based on thickness and light-receiving area, and conduct heating tests to adjust either the transport speed or heating temperature. As a result of these measures, while the workload increased, the advantages of far-infrared heating remained superior to other heating methods. *For more details, please refer to the catalog or feel free to contact us.*

Company：AMK
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[Far Infrared Discussion] Effects on Human Skin

Introducing the effects of near-infrared and far-infrared on human skin!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. When infrared radiation is emitted to the skin, the reflectivity is high for visible light (up to 0.78μ) and near-infrared (0.78 to 2.0μ), while the transmittance shows that near-infrared penetrates and is absorbed about 20% up to 1mm deep. In other words, near-infrared is characterized by high reflectivity and transmittance with respect to human skin. When the wavelength exceeds 2μ, the reflectivity decreases and the absorption rate increases. Long-wavelength infrared has a low reflectivity, so most is absorbed at a very shallow depth in the skin. Since the temperature sensing part of the skin is often located within 0.3mm, far-infrared is mostly absorbed near the skin's surface, making it feel warm. When the temperature sensing part of the skin feels warm from near-infrared, the skin may be heated to the point of stinging. *For more details, please refer to the catalog or feel free to contact us.*

Company：AMK
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About Far Infrared: Regarding Moisture Drying

Effective far-infrared heating for moisture drying due to good absorption of water!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters and heating and drying equipment. Far-infrared heating is said to be the excitation of lattice vibrations and molecular vibrations of objects due to the absorption of electromagnetic waves. For drying moisture, radiation wavelengths of 3, 6, and 12 or more are necessary, where vibrations are excited, energy is absorbed, and heat is generated and transmitted. In other words, this forms the theoretical basis for the effectiveness of far-infrared heating. Water actually exists as clusters and has absorption bands when viewed as a polymer substance. Because of its good absorption properties, far-infrared heating is effective for drying moisture. *For more details, please refer to the catalog or feel free to contact us.*

Company：AMK
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About Far Infrared: What is Mid-Infrared?

Introduction to the classification of infrared heaters in Japan and Europe!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying devices. In Japan, organic materials and polymer substances have most of their infrared absorption in the long wavelength range of over 3μ, which is why heaters that emit wavelengths of 355μ or more are referred to as far-infrared heaters. The surface temperature of typical far-infrared heaters in Japan is around 600°C, and when compared to a black body, the peak wavelength is 3.3μ, with the radiation amount over 3μ accounting for more than 80% of the total. On the other hand, in Europe, when classifying existing infrared heaters, the peak wavelength of the radiation energy of a theoretical black body is referenced based on the temperature of the heating element. For a heater at 2000°C, the peak wavelength is 1.27μ, with radiation energy below 2μ being 57% and below 5.5μ being 90%. The peak wavelength of a heater at 1000°C is 2.28μ, with radiation energy between 2 and 4μ being 48%, which is why the former (below 2μ) is called a near-infrared heater and the latter (2 to 4μ) is referred to as a mid-infrared heater. *For more details, please refer to the catalog or feel free to contact us.*

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Talk about far infrared: emissivity and black body

Introduction to emissivity expressed as a ratio of blackbody radiation!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. Emissivity is expressed as the ratio of radiation to that of a black body. The radiation intensity for each wavelength is measured at the same temperature as the object being measured, and a graph is created with frequency or wavelength on the horizontal axis and a value of 1 for the black body on the vertical axis, ranging from 0 to 1. This will represent the emissivity for each wavelength. Black body radiation refers to the radiation emitted from a small hole opened in the cavity of a black body furnace equipped with a temperature control function. A black body is an object that completely absorbs all electromagnetic waves, and in an insulated sealed space, electromagnetic waves that enter through a small hole in the cavity wall cannot escape, making it a perfect absorber with an emissivity of 1. *For more details, please refer to the catalog or feel free to contact us.*

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Discussion on Far Infrared: Annealing Treatment of Plastic Products

An explanation of the effects of far-infrared heating through the annealing treatment of plastic products.

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. Plastic molded products such as toner cases, PC parts, and headlamp housings are produced by pouring heated resin into molds and removing them after cooling to a certain extent. During this process, temperature differences occur in the plastic due to the position inside the mold, leading to distortion. This causes various physical property declines, such as dimensional changes, crystallization, and deterioration of weather resistance. Reheating to eliminate distortion is referred to as annealing treatment. This process requires precise temperature distribution and accurate temperature control, making it a field where far-infrared heating excels. Traditionally, processing was done over time in fixed furnaces with hot air, but with far-infrared heating, physical property changes can be eliminated in a short time. *For more details, please refer to the PDF document or feel free to contact us.*

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[Discussion on Far Infrared] The relationship between voltage, watts, and current.

Introducing the relationship between voltage, watts, and current!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters and heating and drying equipment. When the voltage doubles, the wattage quadruples. Using a 1KW heater rated for 100V at 200V will result in a 4KW output, which is dangerous. Conversely, using a 1KW heater rated for 200V at 100V will only produce 0.25KW, leading to insufficient temperature. In the case of a 200V power supply, for cost reasons, we do not use single-phase but rather three-phase. In a delta connection, the heater can be used as is, but if a star connection is made, the heater is designed for 115V while keeping the wattage the same. In both cases, the operating current will be 1/√3 of that in single-phase, making it economical. *For more details, please refer to the PDF materials or feel free to contact us.*

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Discussion on far infrared: Peak wavelength of the heater that matches the absorption band of the heated object.

Explanation of key points when using far infrared heaters.

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. The maximum wavelength of radiation energy from a black body can be derived from λT = 2898 μm·K, but in reality, the integral radiation energy is 25% on the short wavelength side and 75% on the long wavelength side, maintaining the same ratio at any peak wavelength. Therefore, when using far-infrared heaters, it is more practical to focus on finding the temperature that can efficiently heat the object rather than emphasizing the peak wavelength. Focusing too much on the peak wavelength may lead to a processing temperature that is far from the required temperature, potentially concluding that far-infrared heating is ineffective. *For more details, please refer to the PDF document or feel free to contact us.*

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[Discussion on Far Infrared] Regarding JIS related to far infrared rays.

Introducing JIS related to far infrared rays! Far infrared heaters are subject to JIS as heaters.

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. Regarding JIS related to far-infrared radiation, there are three points as follows: ■ JIS Z 8117 Far-Infrared Terminology Scope: This standard specifies the main terms related to far-infrared radiation and their definitions. ■ JIS R 1801 Method for Measuring Spectral Emissivity of Ceramics Used as Radiating Elements in Far-Infrared Heaters by FTIR Scope: This standard specifies a method for measuring the spectral emissivity of the surface of ceramics used as radiating elements in far-infrared heaters, using FTIR (Fourier Transform Infrared Spectroscopy), in the wavelength range of approximately 2.5 μm to 25 μm. ■ JIS R 1803 Method for Measuring Spectral Radiant Energy in the Far-Infrared Region of Far-Infrared Heaters Scope: This standard specifies a method for determining the radiant energy of far-infrared heaters in arbitrary wavelength ranges based on the measurement results of the heater surface temperature distribution using thermography. *For more details, please refer to the PDF document or feel free to contact us.*

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Discussion on Far Infrared: Aging Deterioration of Heating Furnaces

Introducing the aging deterioration of heating furnaces, along with reasons and countermeasures!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. The heating furnace experiences the greatest drop in performance due to dirt on the furnace walls, reflector, and heater surface during the first year of use. After that period, it stabilizes, and the efficiency does not drop significantly. In particular, when the painting line is automated from the painting booth to the conveyor, paint mist enters the furnace and contaminates the furnace walls, etc. Therefore, it is better to consider the furnace's efficiency as 80-90% instead of 100%. If several years pass and the efficiency drops further, it will be necessary to inspect for other causes, such as heater deterioration or sensor abnormalities. *For more details, please refer to the PDF document or feel free to contact us.*

Company：AMK
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[The Story of Far Infrared] The History of Far Infrared Rays

Introducing the history of far infrared that began with paint baking!

It is said that the first industrial use of infrared heating was by the Ford Motor Company in the United States. [History] ■1938: Painting curing using infrared bulbs (near-infrared) ■1960s: Practical use of quartz tube heaters (mid-infrared), still in use today ■1970s: Started to be used in various industries ■1980s: Active development of heating technology, with many heating source manufacturers emerging After that, it was widely used in painting, automotive, and home appliance industries, and further expanded to heating and drying rubber products, plastics, and more. It also began to be used for drying after cleaning glass substrates, and recently, many products are being produced in clean rooms, where far-infrared heating is actively utilized as it is optimal for clean heating. *For more details, please refer to the PDF document or feel free to contact us.

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[Discussion on Far Infrared] Differences between Near Infrared and Far Infrared

Introducing the differences between near-infrared and far-infrared!

In Japan, wavelengths of 3μ or more are referred to as far infrared, while those below are called near infrared. We have devised a far infrared heating system suitable for Japan that can be processed with compact equipment, which is expected to yield efficient and high-quality results. Furthermore, continuous production is now possible, leading to labor savings. The radiation energy of near infrared heaters is constant, and the wavelength distribution follows Planck's radiation law. The heating element is a metal filament sealed within a glass tube filled with inert gas. While the temperature of the heating element cannot be measured directly, the maximum radiation wavelength from a 2000°C filament is approximately 1.3μ. Thus, heaters with a maximum wavelength of less than 2 microns are referred to as near infrared heaters, and since the maximum radiation wavelength from a 1000°C filament is about 2.3μ, heaters with a maximum wavelength of 2 to 4μ are classified as mid-infrared. *For more details, please refer to the PDF document or feel free to contact us.*

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[Discussion on Far Infrared] About the terminology of far infrared rays

Introduction to commonly seen terms in literature on far infrared rays!

AMK Co., Ltd. is a company that handles industrial far-infrared heaters, heating devices, and drying equipment. Here are some commonly seen terms in the literature on far-infrared radiation. 【Terms】 ■Radiant Energy J - Energy is evaluated based on its magnitude per unit time, represented by the symbol Qe. ■Radiant Flux W - Since far-infrared radiation is electromagnetic waves, it refers to the radiant energy within a unit time. *Practically, it is often quantified by the following radiant emittance or radiant intensity. ■Radiant Emittance W/Cm² - The value obtained by dividing the radiant flux emitted from a small surface by its area (the power density of electromagnetic waves), represented by the symbol Me. ■Radiant Intensity W/st - The value obtained by dividing the radiant flux emitted from a point source in a certain direction into a small solid angle by that solid angle (watts per steradian), represented by the symbol Ie. ■Radiant Luminance W/st·m² - The value obtained by dividing the radiant intensity from a small surface of the radiation source in a certain direction by the area of the orthogonal projection in that direction, represented by the symbol Le. ■Radiant Irradiance W/m² - The value obtained by dividing the radiant flux incident on a small surface by the area of that surface, represented by the symbol Ee. *Currently, there are no devices that can measure it as simply as light. *For more details, please refer to the PDF materials or feel free to contact us.

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Infrared heating technology makes plastic processing easy to achieve!

Suitable for molding and processing thermoplastic plastics. Introducing infrared heating and drying technology used for bending, stretching, curing, welding, and drying!

We encounter various forms of plastic products in our daily lives, including goods, high-tech devices, toys, packaging materials, and building materials. Plastic is not only used as a substitute for other materials, but it also often serves as a solution to many challenges, such as enhancing aesthetics that could not be addressed before or enabling long-term use. The infrared heating and drying process can provide numerous solutions in manufacturing processes, including softening and molding through bending, stretching, blowing, deep drawing, stamping, sterilization packaging, shrink packaging, heat sealing, laminating, as well as plastic tempering, curing, welding, and drying. 【Features of Infrared Heating】 - Simple heat transfer - High output allows for heating in just a few seconds - Easy integration into existing manufacturing processes - Can be used precisely on targeted areas, etc. *For more details, please download the PDF or contact us.

Company：エクセリタスノーブルライトジャパン
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Cantal Flow Heater Product Lineup

We will select the appropriate heater based on the required gas temperature and flow rate for the customer!

The "Cantal Flow Heater" offers four types of standard models, allowing us to select the appropriate heater based on the gas temperature and flow rate required by the customer. This product uses Cantal wire, which excels in heat resistance and material stability, and features a special groove design for high heat exchange efficiency, enabling the generation of high-temperature gas at 1100°C. The documentation includes the lineup, specifications, sizes, and performance data. 【Lineup】 ■2.6kW/Single-phase 200V/5.5Nm3/h ■8.3kW/Single-phase 200V/17.5Nm3/h ■20kW/Three-phase 400V/38Nm3/h ■40kW/Three-phase 400V/40Nm3/h *For more details, please refer to the catalog or feel free to contact us.

Company：アレイマジャパンカンタルカンパニー
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Ceramics Corporation's "Industrial Ceramic Heater"

No air heating, so it's highly efficient and low cost! No generation of impurities! Clean processing is possible.

The "Industrial Ceramic Heater" manufactured by a ceramics company in Ireland is an infrared ceramic heater with low price and low running costs. The energy radiated from the heater is directed straight towards the object being heated, resulting in high heat transfer efficiency and fast processing speed. Since it does not use air as a medium, it produces less dust and allows for clean processing. It can be customized to suit various applications, including models for single-phase 100-110V or 200V, hollow types that reduce back radiation and preheating time, and those with built-in thermocouples. 【Features】 ■ Heating wires are embedded within the ceramics ■ Reaches operating temperature in as little as 10 minutes after power is turned on ■ Power supply is single-phase 230V ■ Ideal for flat objects being heated ■ Excellent corrosion resistance *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

Company：日本ヒーター
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The relationship between power supply voltage, current, resistance value, and heater power.

Wiring and formulas for heaters (electric resistance)

Company：日本ヒーター
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Examples of heater shapes

Company：日本ヒーター
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Silicone rubber heater for semiconductor manufacturing

We optimize heat distribution to contribute to the improvement of quality in semiconductor manufacturing.

In the semiconductor manufacturing industry, temperature management is extremely important for the stable production of high-quality products. In particular, the uniform heating of wafers and substrates significantly impacts yield and product performance during the manufacturing process. Temperature variations can lead to a decline in product quality and the occurrence of defects. Our silicone rubber heaters excel in uniform heating and achieve precise temperature control, contributing to solving challenges in semiconductor manufacturing. 【Usage Scenarios】 - Uniform heating of wafers - Uniform heating of substrates - Temperature management of semiconductor manufacturing equipment 【Benefits of Implementation】 - Improved quality through uniform temperature distribution - Enhanced yield - Increased product reliability

Company：オーエムヒーター
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Silicone Rubber Heater for Research and Development

Excellent flexibility, supporting temperature management in experiments. Can be produced from a single piece.

In research and development, there is a constant demand for improved reproducibility and accuracy of experiments. In particular, temperature control has a significant impact on experimental results, making precise and stable heating essential. Traditional heating methods have issues with temperature distribution bias and compatibility with the shape of the heated object. Silicone rubber heaters are flexible and conform to the shape of the object being heated, enabling uniform heating and contributing to improved experimental accuracy. 【Usage Scenarios】 - Experiments requiring temperature control - Heating of prototypes - Integration into various analytical devices 【Benefits of Implementation】 - Achievement of uniform temperature distribution - Improved reproducibility of experiments - Compatibility with diverse shapes - Short delivery times

Company：オーエムヒーター
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[For Security] Waterproof Silicone Rubber Heater

Anti-condensation solution for surveillance cameras! Waterproof type silicone rubber heater.

In the security industry, surveillance camera systems are required to operate stably in outdoor and condensation-prone environments. Particularly in conditions exposed to temperature changes and rain, fogging of the camera lens and failure of internal components can lead to a decrease in monitoring capability. Our waterproof silicone rubber heater maintains insulation even in situations like washing, reducing issues caused by condensation and water ingress. This helps maintain the performance of surveillance cameras and enables long-term operation. 【Usage Scenarios】 - Outdoor surveillance cameras - Surveillance cameras in condensation-prone environments - Surveillance cameras integrated into refrigeration equipment 【Benefits of Implementation】 - Prevention of lens fogging - Reduced risk of internal component failure - Maintenance of stable monitoring capability

Company：オーエムヒーター
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Waterproof Infrared Heater M2758WA-L069BC for the Food Processing Industry

We have prepared several types of foot warmers for both commercial and home use. Below is a simple comparison table.

Have you ever thought about whether there is a heating device that is just right for those slightly chilly times in early spring or late autumn, such as when you're having a BBQ in the garden or doing water-absorbing work in the garage? Also, have you ever worried about your little children getting burned by the heating device you use in the living room? We recommend the outdoor waterproof infrared heater (compact type) as a solution. Its biggest feature is that it can be used outdoors due to its waterproof functionality. Additionally, the protective mesh is specially treated to make it less likely to cause burns even if touched. This heating device offers various uses, including a 360° swivel function and an automatic shut-off feature when turned on. It is highly recommended for households with children. The protective mesh, with a pitch of about 6mm that makes it difficult for small fingers to enter, along with the special treatment, significantly reduces the risk of burns for children and pets. Furthermore, because it is waterproof, it can handle spills from drinks like water without any issues. You can also use it for heating in the garden or garage. This product was designed and developed with outdoor use in mind.

Company：シロ産業
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Waterproof Infrared Heater M2758MP-L069BC for the Fishery Processing Industry

We have several types of foot warmers available for both commercial and home use. Below is a simple comparison table.

Have you ever thought about whether there is a suitable heating device when it's a bit chilly during the early spring or late autumn, such as when you're having a BBQ in the garden or doing water-absorbing work in the garage? Also, have you ever worried about your little children getting burned by the heating device you use in the living room? Here, we recommend an outdoor waterproof infrared heater (compact type). Its biggest feature is that it can be used outdoors due to its waterproof functionality. Additionally, the protective mesh has a special coating that makes it less likely to cause burns even if touched. This heating device offers various uses, including a 360° swivel function and an automatic shut-off feature when turned on. It is highly recommended for households with children. The protective mesh, designed with a pitch of about 6mm that makes it difficult for little fingers to get through, along with the special coating, significantly reduces the risk of burns for children and pets. Moreover, since it is waterproof, it is fine even if children spill water or other drinks on it. It can also be used for heating in the garden or garage. This product was planned and developed with outdoor use in mind. It is perfect for outdoor BBQs during chilly early spring or late autumn, as well as for work in the garage.

Company：シロ産業
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600℃ Circulation / Mold Temperature Control Superheated Steam Circulation Device

Circulate superheated steam at 300°C to 600°C! No installation notification or boiler qualification is required.

The KCS600 superheated steam circulation device circulates superheated steam at temperatures ranging from 300°C to 600°C. It enables temperature control in high-temperature ranges that other series could not accommodate. ■ Unlike saturated steam, superheated steam can occur at high temperatures above 100°C under low pressure (below 0.1 MPa). Due to the low pressure, the pressure design of piping and the temperature-controlled objects is easier. ■ As it is a system that circulates water from a tank, special utilities such as boilers or water softening devices are not required. ■ The patented heat recovery unit allows for approximately 10% energy savings. ■ Because it is steam, it is not flammable even at high temperatures of 300°C to 600°C. For more details, please contact us or refer to the catalog.

Company：レイケン本社、南関東営業所、大阪支店、中部営業所、茨城工場、大阪工場
Price：Other

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