Fluorine resin coating Product List and Ranking from 42 Manufacturers, Suppliers and Companies

[Automotive Industry Case] Soft rubber that doesn't adhere! Non-stick coating

Solve demolding troubles with silicone-free fluorine coating! Introducing a coating that prevents sticking for tire transport types.

We will introduce a case of surface treatment that improved rubber sticking troubles in tire manufacturing equipment. ■Problem During the transportation process of tire manufacturing, when removing the donut-shaped rubber from the transport mold, the rubber stuck and could not be removed smoothly. This frequently caused line stoppage troubles, resulting in decreased production efficiency. As a solution, we tried a standard Teflon coating, but because the coating surface was smooth and slippery, the still-soft rubber stuck like a suction cup, proving ineffective. ■Request Silicone coatings and silicone release agents, which excel in release force, cannot be used due to the issue of silicone transfer interfering with the subsequent rubber bonding process. Therefore, a silicone-free release coating was required. ■Challenges to be solved - Release troubles - Line stoppage troubles - Decreased productivity ■Coating that resolved the issues Super TP Hemisphere Graphic HS How the issues were resolved can be found in detail by downloading the PDF or by contacting us.

Company：吉田ＳＫＴ
Price：Other

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[Automotive Industry Case] Cutting Blade Raw Rubber Adhesion Prevention - Fluorine Non-Stick Coating

Raw rubber does not stick. A silicone-free, fluorine non-stick coating prevents raw rubber from adhering to blades! We will introduce case studies of solutions through surface treatment.

We would like to introduce a case of surface treatment that improved the adhesion issues of cutting tools used for cutting raw rubber. ■Concern Typically, when cutting tools come into contact with the material, their sharpness deteriorates. In the process of cutting soft and sticky raw rubber, if the sharpness of the tool decreases, defects such as burrs on the product occur. Reducing defects requires cleaning the tools, which is labor-intensive. ■Request For materials like raw rubber that are soft and highly adhesive, standard Teflon coatings are smooth and slippery, causing them to stick like a suction cup. Additionally, since cutting raw rubber is performed at temperatures around 200°C, a coating that can withstand that environment was necessary. 【Issues to be resolved】 - Product defects due to burrs - Adhesion of raw rubber - Heat resistance - Cleaning costs and labor expenses ■Adopted Coating 'TP Coating TP-411' *For detailed solutions, please download the PDF or contact us.

Company：吉田ＳＫＴ
Price：Other

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[Surface Treatment Case] Reduced line downtime by preventing sticking of rubber products!

Reduced maintenance work with an anti-adhesion coating inside the vacuum nozzle. Prevents nozzle clogging and improves productivity!

■Concern In the process of removing burrs generated when molding rubber products by sucking them in with a vacuum nozzle, there is a stickiness due to the freshly molded products, which causes them to adhere to the inner diameter of the nozzle. Each time the nozzle gets clogged, it is necessary to stop the line and clean it, which decreases work efficiency and productivity. ■Background of the Request Initially, we tested fluororesin coating, but during the testing phase, we observed some adhesion on the surface. After repeating the tests several times, we found that the adhesion worsened progressively. 【Issues to be Resolved】 - Reduction of cleaning time - Improvement of productivity - Cost reduction ■Adopted Coating 'MRS-102' ■Effects of Adoption We proposed the 'MRS coating,' which has effects comparable to the release agents used in rubber molding. In tests, there was no adhesion, and we began prototype testing with actual nozzles. By coating the inner diameter, adhesion of burrs to the inner surface of the nozzle was eliminated, resulting in no downtime for removal work and successfully improving production efficiency. *For more details on the coating, please download the PDF or contact us.

Company：吉田ＳＫＴ
Price：Other

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[Presentation of Materials] Surface Treatment Selected in the Automotive Parts Field "By Application"

We will introduce functional surface treatments with excellent properties such as release, insulation, and slip, which are adopted in new energy development fields such as electric vehicles and fuel cell vehicles.

■ Applications such as painting jigs, rubber product transport jigs, and label application processes 【Preferred Surface Treatments】 'Teflon(TM) Coating' 'Fluororesin Coating' ■ Applications such as resin and comb molds 【Preferred Surface Treatments】 'Bicoat(R)' 'Nanoprocess(R)' ■ Applications such as transport chutes, hoppers, and positioning jigs 【Preferred Surface Treatments】 'Polyurethane Coating' ■ Applications such as belt welding jigs and nozzles 【Preferred Surface Treatments】 'Nanoprocess(R)' ■ Applications such as transport jigs, chuck claws, and transfer jigs 【Preferred Surface Treatments】 'Bicoat(R)' ■ Applications such as hot melt release, raw rubber release, and alignment jigs 【Preferred Surface Treatments】 'MRS Coating' (Silicone Coating) ■ Applications such as label placement tables and discharge trays ・Preferred Surface Treatments 'Super TP Coating' *The above surface treatment products can be downloaded in PDF format. For detailed information about the products, please visit the "Yoshida SKT Official Website."

Company：吉田ＳＫＴ
Price：Other

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Introduction to fluoropolymer resins: ETFE, PVDF, PCTFE, ECTFE.

What are the various types of fluororesins? We will introduce the characteristics of ETFE, PCTFE, ECTFE, PVdF, and PVF resins.

■ETFE (Ethylene Tetra Fluoro Ethylene copolymer) A copolymer of TFE and ethylene, it is a resin with excellent processability. Since it is not a perfluoropolymer, its chemical resistance is slightly lower. Melting point: 220-270℃ ■PVdF (Poly Vinylidene Fluoride) A homopolymer of vinylidene fluoride (VdF), it is hard and has the highest dielectric constant among fluoropolymers, dissolving in polar solvents at high temperatures. Melting point: 170-175℃ ■ECTFE (Ethylene Chloro Tri Fluoro Ethylene copolymer) A copolymer of chlorotrifluoroethylene (CTFE) and ethylene, it has excellent processability and superior flame resistance and hardness compared to ETFE. Melting point: 230-250℃ ■PCTFE (Poly Chloro Tri Fluoro Ethylene) A homopolymer of chlorotrifluoroethylene (CTFE), it is transparent and hard, with the lowest gas permeability among fluoropolymers. Melting point: 210-215℃ For more details, please download the PDF document or contact us.

Company：吉田ＳＫＴ
Price：Other

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[Presentation of Materials] Contributing to the reduction of product defects and improvement of productivity! Utilization methods for surface treatment.

By adopting surface treatment for production lines and equipment parts, we can improve the production site and move closer to enhancing productivity.

■ We respond to improvement requests in the production field with surface treatment. ● Stabilization of quality and operation ● Reduction of material costs ● Reduction of work loss ● Speeding up ● Compliance with safety and environmental measures ● Realization of development needs For example, to stabilize quality and operation, we clarify the necessary functions, such as seeking "non-stick properties" to minimize material adhesion to equipment. The functions required on-site are not singular but are interrelated in a complex manner. To maximize the desired effects, it is essential to arrive at optimally customized surface treatments through broad technical considerations. ■ Yoshida SKT translates the desired functions into necessary functions through surface treatment. ● Non-stick properties ● Slipperiness ● Chemical resistance ● Heat resistance / Cold resistance ● Water and oil repellency ● Hydrophilicity ● Wear resistance ● Electrical properties ● Static electricity prevention ● Dimensional stability ● Coating surface roughness adjustment Yoshida SKT proposes optimal surface treatments based on a wide range of coating materials and unique technologies. In cases where the desired effects are not achieved with fluororesin coatings (Teflon coatings), we investigate the causes and derive treatments with the appropriate functions added.

Company：吉田ＳＫＴ
Price：Other

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ステンレスガイドの滑り・耐摩耗を実現！自動包装機への表面処理採用

フッ素樹脂コーティングの摩耗対策に！今まで諦めていた滑り性と耐摩耗性を両立させた表面処理採用事例をご紹介します。

■お悩み食品の包装時の搬送工程で、ステンレスガイドが製品搬送の抵抗になり、ラインが詰まってしまう現象が発生していました。それによって装置が停止し、製品がストップしまうことがお悩みでした。 ■背景搬送ガイドには、通常はステンレスの磨き材を使用しますが、搬送製品が高速で大量に搬送されるため、少しでも滑りにくい状態になると、製品が詰まって装置が停止してしまいます。包装機の製品の滑り性向上に実績のある「フッ素樹脂コーティング」を検討しましたが、製品が高速で流れるためコーティングの摩耗紛による異物混入の懸念があり採用にはいたりませんでした。 ■採用されたコーティングバイコート(R) ■実現できた効果バイコート(R)は無機系材料と有機系材料を複合化した高耐久フッ素系有機コーティングです。HV700-900の硬い被膜と、フッ素樹脂が持つ潤滑性の特性で、耐摩耗性と滑り性を両立。製品のスムーズな搬送とコーティングの摩耗問題を解決できました。 ※『バイコート(R)』の製品情報をPDFでダウンロード頂けます。

Company：吉田ＳＫＴ
Price：Other

Other surface treatment equipment

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[Packaging Machine Case Study] Wear-Resistant and Non-Stick Coating for Heat Sealers

A heat sealer that requires compatibility with packaging materials! Troubles are resolved with Bi-Coat, which combines non-stick properties and durability.

We will introduce examples of surface treatment in pillow packaging machines used for packaging food and pharmaceuticals. ■ Adhesion Issues with Heat Sealers The films used for pillow packaging vary in thickness and functionality depending on their application. In thicker packaging films that excel in preserving product quality, a resin that melts easily is used on the inner surface. When heat sealing, the resin on the sealing surface adheres to the heating part of the sealer, leading to issues such as product contamination. ■ Coating Used Bicoat "NYF-11-S" ■ Background and Effects of Adoption While plating treatment is often used to prevent adhesion on heat sealers, the soft, melted resin tends to stick to the heat sealer and does not come off. Fluororesin coatings were considered, but under high temperature and pressure conditions, there was a high risk of the coating peeling off, making it unsuitable for use. Yoshida SKT's Bicoat eliminates resin adhesion to the sealer due to its excellent release properties, and the high hardness coating with superior adhesion improves durability. This has led to a reduction in product defects and successful packaging using new materials. You can request a sample book of coatings suitable for sealers through the link provided.

Company：吉田ＳＫＴ
Price：Other

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[Pharmaceutical Industry Surface Treatment Case] Achieving Automation of Transport Equipment in Sterile Rooms

Solve the "clogging" of the eye drop resin bottle production line! Achieve reduced maintenance of transport equipment and automation of the clean room with fluorine coating!

This is a case of surface treatment for equipment that transports eye drop bottles arranged in a line, which are dispensed from a prescription. ■Problems to Solve Eye drop bottles were being transported in a manner where they were pushed out one after another over the transport chute. However, on the flat metal surface of the chute, the bottles tended to stick and were difficult to slide, leading to blockages and tipping during transport. ■Goals to Achieve Due to the need for minimal human traffic in the sterile room, it was necessary to use the equipment for at least six months without maintenance, and a surface treatment that improves sliding was requested. ■Background for Coating Selection While fluororesin coatings, which have excellent sliding properties, initially performed well, the surface would become polished due to friction with the bottles. Once worn down to a flat and smooth state, the sliding ability decreased, leading to issues. Additionally, a method was considered where the substrate would be pre-treated to form a rough surface before coating, thereby reducing the contact area. However, since different metals such as aluminum and stainless steel were used for the chute substrate, variations in hardness led to significant changes in surface roughness, and difficulties in processing arose depending on the material. ■Adopted Coating 'TP Coating' ▼ Click here for details on the coating!

Company：吉田ＳＫＴ
Price：Other

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Fluororesin coating "Wear resistance for coatings!"

For those who want to introduce fluoropolymer coatings but are concerned about wear and peeling of the coating. Measures against peeling and wear of fluoropolymer coatings!

■Are you facing any of these issues with surface treatment? - You are using fluororesin coating to improve product slip properties, but it wears out quickly and requires reprocessing. - You want to introduce fluororesin coating for production line improvement, but you are concerned about coating wear and peeling. "We have a coating at Yoshida SKT that can address such concerns." Bicoat® is a coating that pursues a balance of [durability and strength] and [anti-adhesion and slip effect]. It reduces the possibility of troubles caused by "functional decline due to coating scratches and peeling, foreign matter contamination, and defects," which can lead to decreased production efficiency. - Provides slip properties to conveyor chutes, preventing blockages of transported items. Reduces the risk of coating peeling and foreign matter contamination. - Prevents sticking of heat sealer's bonding film and coating peeling. - Contributes to improved release properties of resin molding molds. Maintains dimensional accuracy, allows for low-temperature processing, and preserves mold quality. 'Bicoat®' samples are currently available for free. Please try the anti-adhesion and slip properties with actual materials. ▼ You can apply from the official Yoshida SKT website below.

Company：吉田ＳＫＴ
Price：Other

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Sustained release properties surpassing fluororesin! The release effect of resin-welded plates has improved threefold.

The welding process for containers and lids necessary in the production line of lead-acid batteries. We will introduce examples of coatings that suppress resin adhesion to the welding mold and allow for long-term use!

■Concerns Lead-acid batteries, widely used in automobiles and commercial power sources. In the production process, after filling a resin box with electrodes and other components, the container and lid are welded to seal them. The heating plates used for welding are made of aluminum and are heated to over 200°C, but due to the occurrence of melted resin and stringing, a fluororesin (PTFE) coating was applied. ■Background In a production line that operates at temperatures above 200°C and produces several thousand shots a day, the coating on the heating plates peels off in less than a week. Reprocessing the coating has caused issues such as the hassle of changing setups and damage to molds, leading to decreased production efficiency. ■Adopted Coating "CHC-1111CR" ■Adoption Background and Effects Therefore, we proposed the newly developed "CHC-1111CR," which has equivalent release properties to fluororesin coatings and high hardness of the coating film during heating, making it resistant to peeling and wear. Testing on the actual line showed no stringing of the resin and no peeling of the coating, allowing for use in tens of thousands of shots and achieving a lifespan approximately three times that of conventional coatings. *For more details, please refer to the PDF document.*

Company：吉田ＳＫＴ
Price：Other

Resin mold

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Fluororesin Coating: "What is 'Blasting' in Surface Preparation?"

Surface treatment for firmly adhering a non-stick "fluoropolymer coating" to the substrate. This explains "blasting."

■What is blasting? Blasting is a surface treatment method that involves spraying blast materials (various abrasive particles) onto the surface of a product using compressed air or similar means to remove rust and dirt from the substrate surface. The particles that collide with the surface act as "impact" or "cutting." Although the energy of a single blast particle is minimal, the continuous bombardment of countless particles results in a significant effect on the surface. ■Blasting as a pre-treatment In addition to cleaning the surface, blasting increases the surface area through roughening, which generates an anchor effect that greatly enhances adhesion during coating processes. Therefore, it is extremely effective not only for fluoropolymer coatings but also as a pre-treatment for processes such as thermal spraying and plating. Additionally, blasting can improve the wettability of liquids. To fully realize the performance of fluoropolymer coatings, pre-treatment is a crucial process. At Yoshida SKT, we select blast materials and treatment methods suitable for coatings and substrates to process fluoropolymer coatings. *For more details, please check the link below or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

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Fluororesin Coating: "What is the 'Air Baking' in the Degreasing Process?"

A degreasing process to ensure strong adhesion of the non-stick "fluororesin coating" to the substrate. This explains "pre-baking."

■ What is the degreasing process? It is the process of removing oils, fats, and dirt that are attached to the surface to be coated. ■ Issues arising from insufficient degreasing It can lead to problems such as the coating material repelling, poor adhesion of the paint film, and the occurrence of appearance defects like stains. ■ Types of degreasing methods - Air roasting - Solvent cleaning ■ Air roasting process The substrate is heated in a roasting furnace to a temperature above the coating processing temperature, allowing oils and other substances to be oxidized and burned off. Typically, roasting is performed for several hours at temperatures exceeding 400°C. ■ Advantages of air roasting - No toxic gases are generated during the decomposition of oils, which are broken down into water and carbon dioxide. - It can completely decompose all organic components that could cause problems during the coating firing process. - It can accommodate large products as long as they fit into the roasting furnace. Fluoropolymer coatings, which excel in non-stick properties, adhere firmly to the substrate and perform effectively when a proper degreasing process (surface preparation) is carried out. * For an overview of the fluoropolymer coating process, please download the PDF or feel free to consult us.

Company：吉田ＳＫＴ
Price：Other

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Fluororesin Coating: "What is the Lubricity of PTFE?"

[Presentation of Information] What makes fluoropolymer excellent in lubrication? We will introduce the characteristics of fluoropolymer PTFE, focusing on its lubrication and low friction properties.

■Types of Lubrication Lubrication can be broadly divided into liquid lubrication using liquids and solid lubrication using solids. A representative example of liquid lubrication is lubrication with oil. On the other hand, lubrication with fluororesin falls under the category of solid lubrication. ■Characteristics of Solid Lubrication Solid lubrication is used in cases where liquids cannot be used or when liquids evaporate or detach in a vacuum. For example, when sliding products, solid lubrication is useful in cases where liquid lubricants would dirty the products. ■Lubricity and Low Friction of Fluororesin (PTFE) Fluororesin has a low coefficient of friction and is used as a solid lubricant. Fluororesin PTFE is structured such that fluorine atoms surround carbon atoms without gaps. The free energy of the fluorine atoms on the molecular surface is low, and the molecules have a very small polarity due to their symmetrical structure. The low coefficient of friction of PTFE is believed to be influenced by this type of molecular structure. ■Reasons for the Low Coefficient of Friction of Fluororesin PTFE → For more details, please check the basic information section.

Company：吉田ＳＫＴ
Price：Other

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[Surface Treatment Example] Preventing Oil Sludge Adhesion with Ultra-Thin Fluorine Coating

Achieve high water and oil repellency and non-stick properties with an ultra-thin film! Fluorine coating with a thickness of less than 100 nanometers, 'Nano Process TC-10S' *Case studies and product materials available.

Ultra-thin film fluorine coating 'Nano Process TC-10S' Prevents oil sludge adhesion on engine parts! ■Challenges - Oil sludge was adhering to automotive engine parts, hindering sliding and significantly reducing engine performance and lifespan. - To prevent sludge adhesion, high oil-repellent properties and heat resistance of 200°C were necessary for use inside the engine. - Conventional Teflon coatings, which excel in heat resistance, have a thick film that cannot meet the stringent dimensional accuracy required to improve engine combustion efficiency. ■Solutions - TC-10S has excellent water and oil repellency and can be processed to a thickness of less than 1μm. - It sufficiently accommodates the tolerances of engine parts without affecting engine function. - It maintains oil-repellent properties even in environments exceeding 200°C. ■Features of TC-10S Due to minimal dimensional changes and the ability to maintain optical properties, it enables processing in areas where fluorine resin coatings have been difficult, such as 'precision parts' and 'fields requiring high dimensional and surface accuracy.' *For case studies and detailed surface treatment information, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

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Fluorine resin coating Product List and Ranking from 42 Manufacturers, Suppliers and Companies

Fluorine resin coating Manufacturer, Suppliers and Company Rankings

Fluorine resin coating Product ranking