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There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.

There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.

Successful case studies of system implementation support the decision to adopt! Business improvement with a fully robotic system recognized by world-class companies, from welding to finishing polishing!

First, please watch the video. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing and grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it maintains constant contact with the workpiece at the set force by instantly adjusting the stroke length in response to dimensional tolerances, curved shapes, and non-planar variations of the workpiece. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the stroke adjustments, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically corrects tool load variations caused by gravitational changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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Success Story of Automating Body Paint Repair and Polishing with European Automobile Manufacturers

Success Story of Automating Body Paint Repair and Polishing with European Automobile Manufacturers

FerRobotics creates a new standard for automated polishing! Successfully robotized the repair polishing after automotive body painting with high-speed pressure correction control.

Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. In the video, world-class companies (users) share their success stories. Repair polishing, which is necessary to remove dust and tiny scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that truly requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce needed for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks that require high skill, achieving reduction in labor costs. - Maintaining a high level of quality, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K tasks. - Avoiding the risk of vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

  • Welding robot

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A game changer in robot polishing! Use case examples on YouTube!

A game changer in robot polishing! Use case examples on YouTube!

Dramatic improvement in cycle time. Solutions to the hiring issues of skilled workers and 3K workers. Reduction in costs of consumables and abrasives. Automation of polishing with high-speed autonomous correction control of contact force!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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Teaching effort can be significantly reduced. The robot's polishing pressure is autonomously corrected at high speed.

Teaching effort can be significantly reduced. The robot's polishing pressure is autonomously corrected at high speed.

Solve management issues and recruitment difficulties through the automation of skilled and hazardous tasks! Automated polishing that gives industrial robots human-like sensory capabilities with high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-planar surfaces through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of devices and robots, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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Complete automation is possible for a seamless system from welding to painting preparation, finishing, and polishing.

Complete automation is possible for a seamless system from welding to painting preparation, finishing, and polishing.

Do not leave 3K jobs to the next generation. A solution to the shortage of skilled workers. Complete automation using a robot system with high-speed autonomous control units for contact force, from welding to polishing.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by instantaneously adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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Complete automation of polishing work with pressing force self-regulation high-speed correction + auto tool changer.

Complete automation of polishing work with pressing force self-regulation high-speed correction + auto tool changer.

Weld bead removal and complete automation from rough cutting to finishing polishing can be achieved with a single machine. With the integration of a tool exchange system and high-speed autonomous pressure correction technology, full automation is possible!

Equipped with an auto tool changer function, the pressing force high-speed autonomous correction technology achieves a reduction in cycle time for skilled labor and complete automation of high-quality finishing. Using ACT technology, the end effector autonomously corrects the force applied to the workpiece in response to variations in dimensions and warping by instantaneously adjusting the stroke extension and contraction, maintaining contact with the set force. Additionally, gravity compensation is autonomously performed, ensuring a consistent pressing force from any angle, and allowing for easy settings to maintain finishing quality on R-shaped workpieces. This technology enables the robot to maintain a constant contact force even when increasing the trajectory speed, improving cycle time and achieving high-quality finishing with high repeatability. Furthermore, automation allows for increased pressing force and reduces the frequency of changing abrasive grits by maintaining a consistent force, significantly contributing to the extension of abrasive lifespan and reduction of running costs. The tools include holders compatible with almost all types of grinding, from grinders to double-action sanders and brushing. The motor speed can be controlled in 10 rpm increments, broadening the scope of automation in grinding operations. Additionally, it is compatible with an auto paper changer.

  • Welding robot

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High-speed autonomous correction of pressing force! Robot polishing that significantly reduces teaching effort is possible.

High-speed autonomous correction of pressing force! Robot polishing that significantly reduces teaching effort is possible.

The pinnacle of robotic polishing. Automating the polishing and sanding processes that require uniform pressure with consistent applied force, dramatically improving finish quality and cycle time.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during processing in polishing and grinding operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces, at high speed. It also automatically corrects for gravitational load, allowing for consistent polishing/grinding with the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the control of pressing pressure through the expansion and contraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, assisting in the improvement of processing speed. Furthermore, it automatically corrects tool load due to gravity, which changes with the angle of the robot, ensuring a consistent pressing pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

  • Welding robot

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Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Not leaving 3K jobs for the next generation. A solution to the shortage of skilled workers. Automated robot polishing that gives industrial robots human-like sensory perception through high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

  • Articulated Robot

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Imagining robot polishing that suits your company through application example videos from Faro Robotics.

Imagining robot polishing that suits your company through application example videos from Faro Robotics.

Rich examples of robot polishing applications have been uploaded to the official Farobotics YouTube channel. Automatic polishing with high-speed automatic pressure correction solves management issues.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-planar surfaces, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent grinding/polishing at a set pressure. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the applied pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which assists in improving processing speed. Furthermore, it automatically compensates for tool loads caused by gravity, which varies with the robot's angle, ensuring a consistent applied pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

  • Articulated Robot

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Complete automation of robot polishing with paper changer and pressure self-correction.

Complete automation of robot polishing with paper changer and pressure self-correction.

High-speed automatic correction of contact force brings the sense of skilled workers to industrial robots! Full automation of polishing and grinding processes with a paper changer! Dramatically improve management challenges.

FerRobotics Compliant Robot Technology GmbH has developed the UR+ model ACF-K using its proprietary ACT technology. It can be easily configured on the teaching pendant of Universal Robots UR10, UR10e, and UR16e. The end effector (ACF) utilizing ACT technology automatically compensates for changes in the dimensions, curved shapes, and non-planarity of the workpiece at high speed through instantaneous stroke adjustments, maintaining contact with the workpiece at a constant force as set. This technology increases the speed of the device and robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, it automatically compensates for tool load variations due to gravity changes at different robot angles, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies. Our proprietary technology allows for fully automated polishing with a paper changer!

  • Articulated Robot

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It's an era where the polishing of woodworking products is also automated. The craftsmanship is being replaced by fast and beautiful automation.

It's an era where the polishing of woodworking products is also automated. The craftsmanship is being replaced by fast and beautiful automation.

Automate the artisan techniques (polishing, grinding) and hazardous tasks that have been given up until now by uniformly controlling the contact force on the workpiece with high-speed autonomous control. Experience the level of improvement with excitement.

Combination 2 of ACF-K and Orbital Sander. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force without being affected by differences in gravitational load due to processing speed or angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid stroke extension and contraction, maintaining contact with the workpiece at the set force. Since this technology can increase the speed of the device or robot's trajectory, it enhances processing speed and improves cycle time. In robotic polishing, the ACF's stroke extension and contraction control the contact pressure, eliminating the need to move the heavy robot arm for correction, which further assists in improving the processing speed of robotic polishing. Additionally, it automatically corrects tool load changes due to gravity, which varies with the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

  • Wood processing machinery

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The success story of the introduction of the automatic polishing system for BIW with a European automobile manufacturer.

The success story of the introduction of the automatic polishing system for BIW with a European automobile manufacturer.

FerRobotics creates a new standard for polishing automation! Complete automation of polishing the roof joint area of automotive bodies with pressure correction control.

Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share their success stories in the video. A picture is worth a thousand words! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finishing quality! It also greatly contributes to labor reduction! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, perfectly matching the demands of high-end products. Full automation with ASK enables the highest quality and best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for grinding 24 hours a day, 365 days a year. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

  • Articulated Robot

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Fully automate robot polishing using a sandpaper changer!

Fully automate robot polishing using a sandpaper changer!

A robot polishing that inherits the craftsmanship. Automation of sandpaper changes. An end effector that instantly auto-corrects the most important pressing force for polishing.

Details of the paper changer can be found in the video. The ACF-K series, developed by FerRobotics Compliant Robot Technology GmbH, utilizes the proprietary ACT technology and is focused on collaborative robots. It allows for easy exchange of hand tools such as orbital sanders, angle grinders, die grinders, and belt grinders. It accommodates various applications by enabling the replacement of hand tools. This allows for the automation of grinding and polishing processes without compromise. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos. The ACT technology enables the automation of grinding and polishing processes, which have been considered difficult to automate, by automatically correcting load based on dimensional variations and angles of the workpiece, and completely controlling the pressing force. This significantly improves production speed while maintaining high-quality standards. Benefits (Value Creation): - Tasks that can be performed by robots are assigned to robots, allowing human employees to focus on creative work that only humans can do. - High-quality work with high reproducibility can be performed 24/7, 365 days a year.

  • Welding robot

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